Intelligent fabric circle method of loci pilling tester
Technical field
The utility model belongs to fabric wear field tests, especially relates to a kind of intelligent fabric circle method of lociPilling tester.
Background technology
The anti-fluffing and anti-pilling performance of fabric is a key factor that affects Wearability, and garment material risesMao Qi club has a strong impact on the appearance property of fabric, has all formulated several different methods both at home and abroad this project has been carried outExamination. Circle method of loci is adopt nylon bruss and fabric abrasive material or only use fabric abrasive material, and sample friction is fluffedBall, and then under regulation illumination condition, pilling performance is carried out to vision and describe the method for evaluating. At present,The round method of loci pilling instrument that laboratory generally adopts is manually operated, on chuck, packs sample into,Set after pilling number of times, start and start to move back and forth, reach after setting value, instrument stops automatically.
After completing fluffing, manually nylon bruss is converted to fabric abrasive material at every turn, then proceed balling-up examinationTest, therefore, often carry out the inspection of a sample, all want manual switch mill platform once, and the sample of each batchProduct will detect multiple samples of diverse location, and therefore often make a sample needs to be interrupted to wait for concerning testing staffLong period, detection efficiency is lower. For increasing work efficiency, laboratory can be equipped with many pilling instruments byMultiple testing staff test simultaneously, to complete the detection limit on the same day, have consumed like this plenty of time and manpowerMaterial resources.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides one to be convenient to batch sampleTest job, minimizing manpower and materials drop into, improve the intelligent fabric circle method of loci pilling of testing efficiencyTester.
The utility model is by the following technical solutions: intelligent fabric circle method of loci pilling tester, bagDraw together grinding plate moving mechanism, sample switching mechanism and man-machine interface, grinding plate moving mechanism comprise cloth cover frictional disk,Brush finish frictional disk, frictional disk mounting bracket, the first lift drive mechanism, the first angular encoder and left and right are movedMoving driving mechanism, mobilizable being arranged on of frictional disk mounting bracket moves left and right on driving mechanism, frictional disk peaceOn dress support, the first lift drive mechanism and the first angular encoder are set, cloth cover frictional disk and brush finish frictional diskBe arranged on the first lift drive mechanism, lift drive mechanism, the first angular encoder, move left and right drivingMechanism is electrically connected with man-machine interface respectively; Sample switching mechanism comprises multiple sample holder stations, rotary actuationMechanism, multistation clamping disk, the second angular encoder, the second lift drive mechanism and move forward and backward driving machineStructure, mobilizable being arranged on of the second lift drive mechanism moves forward and backward on driving mechanism, the second elevator drive machineRotary drive mechanism and the second angular encoder are set on structure, multistation clamping disk are set on rotary drive mechanism,Multistation clamping disk has clamping limb evenly distributed on circumference, and the far-end of clamping limb arranges sample holder workPosition, clamps sample to be tested on sample holder station, rotary drive mechanism, the second angular encoder, theTwo lift drive mechanisms, move forward and backward driving mechanism and be electrically connected with man-machine interface respectively; In the time that tester is worked,Cloth cover frictional disk or brush finish frictional disk and a upper and lower corresponding matching of sample holder station, cloth cover frictional disk or brushFace frictional disk and the motion that moves left and right driving mechanism interlock and do left and right track, sample holder station and front and back are movedThe motion of front and back track is done in moving driving mechanism interlock, and left and right track and front and back track are perpendicular, cloth cover frictional diskOr the reciprocating motion common with sample holder station of brush finish frictional disk forms the round track friction relative to sample;It is right up and down that various sample clamping station and cloth cover frictional disk or brush finish frictional disk are switched in rotary drive mechanism rotationShould.
Improve as one, move left and right driving mechanism different with the speed that moves forward and backward driving mechanism, make clothSample on face frictional disk or brush finish frictional disk and sample holder station nonoverlapping round track that rubs out.
Improve as one, multistation clamping disk has the clamping limb of five evenly distributed settings on circumference,What sample holder station quantity was corresponding is arranged on clamping limb end; Sample holder station comprises sample holder headWith counterweight counterweight, sample holder head is arranged on clamping limb, and counterweight counterweight is placed on sample holder head top.
The beneficial effects of the utility model: pilling instrument originally only arranges single chuck, by testing staffBy hand two frictional disks are switched, frictional disk switches need to spend the long period, and sample frequently takes increaseFussy degree efficiency lower; And the sample of each batch will detect five samples of diverse location, therefore wantChange sample five times and manually change frictional disk five times, troublesome poeration. The utility model adopts intelligent testInstrument, testing staff is by the duty of man-machine interface control tester, and by being circumference side on testerTo the disposable multiple samples that arrange same batch of multiple sample holder stations of even setting; Establish in man-machine interfaceReserve after parameter, tester can move on request justifies method of loci test, and carries out cloth cover frictional disk and brushThe switch test of face frictional disk, the complete next sample of sample rotary test of every survey, frictional disk switches simultaneously,Do not need human intervention. After multiple sample testings complete, tester stops automatically, and personnel to be detected are more disposableChange the sample of next batch, can carry out the batch testing of next batch. Adopt intelligent fabric circle trackMethod pilling tester carries out the method for testing of sample, needs hardly artificial interference in test process,Shortened for 1/3 detection time, and sustainable test is with batch multiple samples; During this period, testing staff canArrange other work according to actual conditions, therefore can increase substantially testing efficiency. This tester is to inspection simultaneouslyRequiring of survey personnel is relatively low, can carry out round method of loci and fluffs for not possessing the enterprise that enriches detection experienceThe test job of ball, and the professional testing agency of applicable procedure. By 1 instrument replaced many existingThe hand pilling instrument of single chuck, the quantity that has reduced testing staff drops into, and can effectively reduce instrumentDevice error, personal error, improve the accuracy and the repdocutbility that detect data.
Brief description of the drawings
Fig. 1 is the operation principle schematic diagram one that adopts the utility model tester.
Fig. 2 is the operation principle schematic diagram two that adopts the utility model tester.
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiment of the utility model is elaborated.
As shown in Figure 1, 2, for the intelligent fabric of the utility model is justified the concrete of method of loci pilling testerEmbodiment. Embodiment comprises grinding plate moving mechanism 1, sample switching mechanism 2 and man-machine interface 3, mill motionMechanism 1 comprises that cloth cover frictional disk 11, brush finish frictional disk 12, frictional disk mounting bracket 13, the first lifting driveMechanism 14, the first angular encoder 15 and move left and right driving mechanism 16, frictional disk mounting bracket 13 can be livedMoving being arranged on moves left and right on driving mechanism 16, the first lifting is set on frictional disk mounting bracket 13 and drivesMechanism 14 and the first angular encoder 15, cloth cover frictional disk 11 and brush finish frictional disk 12 are arranged on the first liftingOn driving mechanism 14, lift drive mechanism 14, the first angular encoder 15, move left and right driving mechanism 16Be electrically connected with man-machine interface 3 respectively; Sample switching mechanism 2 comprises multiple sample holder stations 21, rotates and driveActuation mechanism 22, multistation clamping disk 23, the second angular encoder 24, the second lift drive mechanism 25 and frontMobilizable being arranged on of rear moving drive mechanism 26, the second lift drive mechanisms 25 moves forward and backward driving mechanismOn 26, rotary drive mechanism 22 and the second angular encoder 24 are set on the second lift drive mechanism 25, revolveTurn on driving mechanism 22 multistation clamping disk 23 is set, multistation clamping disk 23 has on circumference evenly to be arrangedThe clamping limb 231 of row, the far-end of clamping limb 231 arranges sample holder station 21, on sample holder station 21Clamp sample to be tested, rotary drive mechanism 22, the second angular encoder 24, the second lift drive mechanism25, moving forward and backward driving mechanism 26 is electrically connected with man-machine interface 3 respectively; In the time that tester is worked, cloth cover rubsWiping dish 11 or brush finish frictional disk 12 and sample holder station corresponding matching Shang Xia 21, cloth cover frictional disk 11Or brush finish frictional disk 12 and the motion that moves left and right driving mechanism 16 interlocks and do left and right track, sample holder workPosition 21 with move forward and backward driving mechanism 26 interlock do before and after motion, left and right track and the front and back track phase of trackVertically, cloth cover frictional disk 11 or the brush finish frictional disk 12 reciprocating motion formation common with sample holder station 21The round track friction relative to sample; Rotary drive mechanism 22 rotation switch various sample clamping stations 21 withCloth cover frictional disk 11 or brush finish frictional disk are corresponding Shang Xia 12. The utility model adopts intelligent tester,Testing staff controls the duty of tester by man-machine interface 3, testing staff is by multiple sample holdersOn sample holder station 21, after man-machine interface 3 sets parameter, just without doing again other work,Tester can complete automatically according to step the test of multiple samples, and automaticity is high, time saving and energy saving, improvesTesting efficiency. The disposable clamping of multiple sample holder stations evenly arranging by being circumferencial direction on testerMultiple samples of same batch, have saved the replacing time, improve the uniformity with Lot sample test; On man-machine boundaryFace sets after parameter, and tester can move on request justifies method of loci test, and carries out cloth cover frictional disk11 and the switch test of brush finish frictional disk 12, the complete next sample of sample rotary test of every survey, simultaneously frictionDish switches, and does not need human intervention. Circle method of loci can be good fabric face is carried out to lasting friction testing,Good stability also takes up room little. After multiple sample testings complete, tester stops automatically, personnel to be detectedThe sample of the complete next batch of disposable replacing, can carry out the batch testing of next batch. Adopt intelligent knittingThing circle method of loci pilling tester carries out the method for testing of sample, needs hardly people in test processFor interfering, shortened for 1/3 detection time, and sustainable test is with batch multiple samples; During this period, inspectionSurvey personnel can arrange other work according to actual conditions, therefore can increase substantially testing efficiency. This survey simultaneouslyExamination instrument requires relatively lowly to testing staff's, can carry out round track for not possessing the enterprise that enriches detection experienceThe test job of method pilling, and the professional testing agency of applicable procedure. Replace many by 1 instrumentThe hand pilling instrument of the existing single chuck of platform, the quantity that has reduced testing staff drops into, and can haveEffect reduces instrument error, personal error, improves the accuracy and the repdocutbility that detect data. Of the present utility modelThe mode that tester is realized circle method of loci is different from traditional structure, and the utility model is by grinding plate moving mechanism 1In the driving mechanism 26 that moves forward and backward moving left and right in driving mechanism 16 and sample switching mechanism 2 realize.When tester work, cloth cover frictional disk 11 and 12 following left moving drive mechanism 16 interlocks of brush finish frictional disk are doneThe motion of left and right track, sample holder station 21 with move forward and backward driving mechanism 26 interlock do before and after trackMotion, cloth cover frictional disk 11 or brush finish frictional disk 12 just had with sample holder station 21 one relativeDisplacement, at left and right track and front and back track perpendicular in the situation that, the sample on sample holder station 21 can be withIt is oval-shaped friction that cloth cover frictional disk 11 or brush finish frictional disk 12 do track. With respect to test dress beforePut and drive the structure of doing on one side constant round orbiting motion, structure of the present utility model to change to move left and rightDriving mechanism 16 and move forward and backward operating range and the speed of driving mechanism 26, thus make the round track of frictionChange, can better simulating reality andfrictional conditions, more met standard and real test result.By the first lift drive mechanism 14 and the second lift drive mechanism 25 are set, make cloth cover frictional disk 11, brushFace frictional disk 12, sample holder station 21 all can be movable flexibly up and down, are convenient to the test in reply various sampleIn time, is adjusted between the upper and lower apart from controlled pressure; In the time of the sample of sample switching mechanism 2 switch tests, by the second liftingDriving mechanism 25 is controlled multistation clamping disk 23 rotation of rising, and completes after switching sample and declines and test again.Cloth cover frictional disk 11 and brush finish frictional disk 12 are fixed on frictional disk mounting bracket 13, the first elevator drive machineStructure 14 drives cloth cover frictional disk 11 and brush finish frictional disk 12 to decline, and moves left and right the left and right of driving mechanism 16Moving belt dynamic friction dish mounting bracket 13 at a distance, cloth cover frictional disk 11 and brush finish frictional disk while completing test12 station conversion, the first lift drive mechanism 14 drives cloth cover frictional disk 11 and brush finish frictional disk 12 to riseComplete and switch full scale examination and balling-up test. By the first angular encoder 15 and the second angular encoder are setDisplacement conversion is electric signal transmission by 24 realizes control to man-machine interface 3. Multiple parts are also worked together and are electrically connected toMan-machine interface 3, realizes automation control.
As the improved detailed description of the invention of one, move left and right driving mechanism 16 and move forward and backward driving mechanism26 speed difference, makes the sample on cloth cover frictional disk 11 or brush finish frictional disk 12 and sample holder station 21Nonoverlapping round track rubs out. Above set-up mode, the friction track while making sample testing changes always,Be different from the constant track of traditional round track testing device, better the andfrictional conditions of simulating reality, makes sampleCan be subject to the friction testing on more multi-direction, the andfrictional conditions of reality, is more met standard and realityTest result. Avoid constant the brought error of original device circle orbiting motion, same track continues constantFriction will certainly make balling-up or fluffing effect occur faster. Therefore adopt the track changing more can ensure examinationThe objectivity of sample test result and accuracy.
As the improved detailed description of the invention of one, multistation clamping disk 23 has five and evenly arranges on circumferenceThe clamping limb 231 that row arrange, what sample holder station 21 quantity were corresponding is arranged on clamping limb 231 ends;Sample holder station 21 comprises sample holder head 211 and counterweight counterweight 212, and sample holder head 211 is arranged onOn clamping limb 231, counterweight counterweight 212 is placed on sample holder head 211 tops. Criticize for logical of general testInferior have 5 samples, and 5 clamping limbs 231 are set and sample holder station 21 is set on clamping limb 231,Realize the sample testing that tester one action completes batch, be convenient to testing staff sample testing is installed,Record statistics. Clamping head 211 can be good clamping sample, the counterweight counterweight 212 of top can rootSample material difference according to test is changed, and realizes flexible counterweight and tests.