Full-automatic electricity meter intelligence tests a yard device
Technical field
The utility model relates to that a kind of ammeter to electric company powers up automatically, image acquisition, table code and bar code recognition, table code check full-automatic electricity meter intelligence test a yard device.
Background technology
At present, electric company at different levels is also adopting traditional manual review's mode substantially to the management of ammeter registration, exist workload greatly, whether check, compound nucleus process and result have no way of the drawbacks such as supervision, although there is energize portions company to have employed ammeter table code automatic management device, but just semi-automatic device, artificial participation is too high, inefficiency, seem unable to do what one wishes when mass disposal, therefore range of application is wideless.
Summary of the invention
The purpose of this utility model is intended to the weak point improving prior art existence, a kind of full-automatic electricity meter intelligence is provided to test a yard device, the full-automation of automatically the powering up of all size ammeter, image acquisition, table code and bar code recognition, table code check can be realized, easy to operate, can greatly increase work efficiency.
The technical solution of the utility model is: a kind of full-automatic electricity meter intelligence tests a yard device, comprise operator's console, feature is, the front portion of operator's console is provided with tray driving mechanism, tray driving mechanism is movably equipped with ammeter pallet, probe and camera is provided with at the rear portion of operator's console, probe is flexibly connected with operator's console by probe support and probe gear train, camera is flexibly connected with operator's console by camera support and camera gear train, operator's console is provided with light source, on operator's console, is provided with pallet clamp system corresponding to ammeter pallet.
Described tray driving mechanism can be horizontal drive mechanism, can also be designed to pallet lower horizontal gear train and pallet upper level gear train further.Described tray driving mechanism can also be vertical transmission mechanism, can be designed to front vertical transmission mechanism and rear vertical transmission mechanism further equally.The tray driving mechanism of this device can adopt the various conventional drive mechanism design such as Timing Belt, electrodynamic type, pneumatic type, fluid pressure type, and can according to the design and installation of practical operation demand combination in any, such as left and right horizontal direction transmission, the transmission of anterior-posterior horizontal direction, all around transmission of cyclical level direction, vertical direction transmission up and down, up and down front and back stereo circulating direction transmission etc.
The utility model has also carried out unique design to the structure of ammeter pallet, include basetray, basetray is provided with ammeter standing groove, ammeter register pin and ammeter support column is provided with in the surrounding of ammeter standing groove, the side of basetray is provided with holes for clamping, is provided with lifting pilot hole and transmits locating slot in the bottom of basetray.
Described ammeter standing groove can be designed as from top to bottom stepped sandwich construction, and the floorage of every one deck ammeter standing groove from top to bottom reduces gradually.The ammeter standing groove of sandwich construction can adapt to the ammeter placing different size, and orlop places the minimum ammeter of floorage, upwards places the slightly large ammeter of floorage successively.A basetray can be arranged an ammeter standing groove, also can be set up in parallel two or more ammeter standing groove.
Can be provided with ammeter register pin and ammeter support column in the surrounding of ammeter standing groove, ammeter register pin and ammeter support column play auxiliary fixing ammeter.Due to the length of different model ammeter and width different, except select when placing suitable ammeter standing groove pre-aligned except, can also be come by ammeter register pin spacing fixing, prevent ammeter to be shifted.Ammeter support column is used for supporting the ammeter of differing heights, to satisfy the demands.The number of ammeter register pin and ammeter support column and position can be designed according to the GB of ammeter, can arrange in every one deck ammeter standing groove surrounding, also only can arrange in which floor ammeter standing groove surrounding upper, also can not arrange; Ammeter register pin can also be designed to can be up and down, as long as install lower elastic device (as spring) bottom it.
The holes for clamping of this ammeter basetray side just in time with the corresponding design of pallet clamp system on operator's console, the lifting pilot hole bottom ammeter basetray and to transmit locating slot be also design corresponding with the tray driving mechanism on operator's console.
This device is provided with probe, camera and light source at the rear portion of operator's console, and because the specification of different ammeter is different, therefore be all designed to can random positioned flexible connection mounting means for probe and camera; Because the terminal locus of ammeter is also different, therefore probe can adjust according to the locus of ammeter terminal, automatically powers up the operational administrative work such as to copy and accept with ammeter data collection with what complete ammeter.
Compared with the prior art, ammeter pallet in the utility model can place the ammeter of all size, achieve all standing that a pallet manages variety classes ammeter, the translatory movement that moves in circles of ammeter pallet is achieved by tray driving mechanism, and utilize probe, cameras etc. realize automatically powering up of dissimilar ammeter, the automatic transcription of ammeter RS485 interface data, ammeter Image Acquisition and data identification, and can the data in real time and in operator's console background system (such as Power marketing back-up system) compare, test automatically ammeter to be sent in face of managerial personnel after code operations completes and regain, fully achieve the robotization of equipment operating, avoid manual operation, add the accuracy of image data, drastically increase work efficiency.
Below in conjunction with drawings and Examples the utility model done and explain explanation in detail.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is the structural representation of ammeter pallet of the present utility model.
Fig. 3 is the inverse layer structure schematic diagram of Fig. 2.
Fig. 4 is a kind of principle of work schematic diagram of the present utility model.
Fig. 5 is the second principle of work schematic diagram of the present utility model.
Fig. 6 is the third principle of work schematic diagram of the present utility model.
Accompanying drawing drawing illustrates:
1 operator's console, 2 ammeter pallets, 3 ammeters, 4 pallet lower horizontal gear trains, 5 pallet upper level gear trains, 6 pallet clamp systems, 7 light sources, 8 probe gear trains, 9 probe supports, 10 probes, 11 camera gear trains, 12 camera supports, 13 cameras, vertical transmission mechanism before 14, vertical transmission mechanism after 15,2-1 basetray, 2-2 ammeter standing groove, 2-3 ammeter register pin, 2-4 ammeter support column, 2-5 holes for clamping, 2-6 is elevated pilot hole, and 2-7 transmits locating slot.
Embodiment
See Fig. 1, comprise operator's console 1, the front portion of operator's console 1 is provided with tray driving mechanism, tray driving mechanism comprises front vertical transmission mechanism 14, rear vertical transmission mechanism 15, pallet lower horizontal gear train 4, pallet upper level gear train 5(for expressing clearly, multiple tray driving mechanism is denoted in the lump in Fig. 1, operational design demand should be looked in actual use select to install, specifically see following principle of work).Tray driving mechanism is movably equipped with ammeter pallet 2, and ammeter pallet 2 realizes transmission that is vertical, horizontal direction by tray driving mechanism, is provided with pallet clamp system 6 corresponding to ammeter pallet 2 on operator's console 1.Probe 10 and camera 13 is provided with at the rear portion of operator's console 1, probe 10 is flexibly connected with operator's console 1 by probe support 9 and probe gear train 8 that (spring can be equipped with in probe rear end, probe is made to have elasticity, to adapt to the degree of depth of different ammeter terminal), camera 13 is flexibly connected with operator's console 1 by camera support 12 and camera gear train 11, operator's console 1 is also provided with light source 7, and light source can form uniform distribution of light on ammeter surface, effectively can improve recognition accuracy and the accuracy of camera.
The utility model can use the ammeter pallet in prior art, also the ammeter pallet with unique texture can be used in this technology, see Fig. 2, shown in Fig. 3, ammeter pallet 2 comprises a basetray 2-1, it is be set up in parallel two standing grooves in a pallet that basetray 2-1 is provided with shown in ammeter standing groove 2-2(figure), ammeter standing groove 2-2 is stepped be provided with two-layer up and down, be provided with multiple elasticity ammeter register pin 2-3(bottom it in the surrounding of ammeter standing groove 2-2 and spring be installed) and ammeter support column 2-4, the side of basetray 2-1 is provided with holes for clamping 2-5, be provided with lifting pilot hole 2-6 in the bottom of basetray 2-1 and transmit locating slot 2-7, lifting pilot hole 2-6 can match with the vertical transmission mechanism on operator's console, transmit locating slot 2-7 to match with horizontal drive mechanism.In order to accurately transmit pallet better, the fixture block structure of profile of tooth can be designed with in the transmission locating slot 2-7 of tray bottom, facilitate gear train to locate pallet.
Principle of work
Fig. 4 is the one operation use-pattern of this device, and wherein tray driving mechanism have employed stereo circulating direction driven Design up and down.Shown in figure 1, Fig. 2, Fig. 3, Fig. 4, ammeter pallet 2 is fixedly clamped by holes for clamping 2-5 by pallet clamp system 6 automatically, managerial personnel are according to the size of ammeter 3, select in suitable ammeter standing groove 2-2 places it in, then pallet clamp system 6 unclamps, pallet upper level gear train 5 transmits below ammeter pallet 2 to camera 13 automatically, camera 13 identifies ammeter bar code automatically, ammeter pallet 2 is fixedly clamped by pallet clamp system 6 again, probe gear train 8 is traveling probe 10 automatically, powers up to ammeter 3.The automatic mobile camera 13 of camera gear train 11 is to suitable position, automatic collection ammeter general image, and automatically identify ammeter data, and compare with the data in background management system and verify, probe mechanism can be utilized to copy and accept ammeter data by RS485 interface simultaneously.After process terminates, rear vertical transmission mechanism 15 controls ammeter pallet 2 and declines, and then pallet lower horizontal gear train 4 controls the horizontal forward side of ammeter pallet 2 and moves, and before last, vertical transmission mechanism 14 controls ammeter pallet 2 and vertically rises, move in face of managerial personnel and regain, a circulation terminates.While last group of ammeter carries out processing, managerial personnel can place ammeter by rear one group of ammeter pallet for subsequent use, and the camera and the probe place that are then sent to operator's console rear portion operate, and move in circles, and reduce the stand-by period.The direction of transfer of pallet can adopt the clockwise or counter clockwise direction shown in Fig. 4 as required.
Shown in Fig. 5 is another kind of working method, and wherein tray driving mechanism have employed anterior-posterior horizontal direction driven Design.In this working method, tray driving mechanism only need install horizontal drive mechanism, and concrete operation step is with reference to aforementioned.
Shown in Fig. 6 is a kind of principle of work that tray driving mechanism adopts cyclical level direction transmission all around, and the direction of transfer of pallet adopts the clockwise or counter clockwise direction shown in Fig. 6, and concrete operation step is with reference to aforementioned.
Working method of the present utility model can design arbitrarily according to demand, and tray driving mechanism can combination in any be installed, and is not limited to above-mentioned citing.