CN205204273U - Large -scale destacking bale breaking system - Google Patents

Large -scale destacking bale breaking system Download PDF

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Publication number
CN205204273U
CN205204273U CN201520948241.9U CN201520948241U CN205204273U CN 205204273 U CN205204273 U CN 205204273U CN 201520948241 U CN201520948241 U CN 201520948241U CN 205204273 U CN205204273 U CN 205204273U
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station
packet capturing
destacking
pile
scale
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CN201520948241.9U
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Chinese (zh)
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苏志敏
马前成
黄民福
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Chi Chi Powder Technology (shanghai) Co Ltd
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Chi Chi Powder Technology (shanghai) Co Ltd
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Abstract

The utility model discloses a large -scale destacking bale breaking system, include: stack material conveyor, the setting is in the lift zhua bao manipulator of stack material conveyor top, be provided with a horizontal slide rail in the top dead center of lift zhua bao manipulator, work as lift bale plucker tool hand rises to after top dead center slip configuration and is in on the horizontal slide rail, the setting is in the storehouse is collected to the material of the removal stop below of horizontal slide rail, the setting is in the bag breaking cutter group at storehouse top is collected to the material, bag breaking cutter group is to the process the material is collected the material wrapping bag of storehouse top and is riped, the setting is in the shale shaker check at storehouse top are collected to the material. The utility model discloses a bale breaking can the force rate tradition bale breaking equipment have a huge advantage, accomplish destacking work both can be under the circumstances that no personnel intervene voluntarily, also can layer carry out the bale breaking to a whole buttress simultaneously, the utility model discloses reduce industrial chemicals and personnel's direct contact, reduce the configuration of post personnel, energy saving and consumption reduction, reduction in production cost.

Description

Large-scale destacking Unpacking
Technical field
The utility model relates to dismantle device field, particularly the large-scale destacking Unpacking of one.
Background technology
Tradition bale breaker can only rely on other equipment or manpower to carry out destacking, then is dropped in bale breaker by material successively and carry out conveying of unpacking, and so just can not avoid the contact of personnel and chemical.In destacking with link of unpacking, due to the participation having personnel, efficiency is reduced simultaneously.
And also do not have at present one can full automaticity destacking Unpacking.
Utility model content
The purpose of this utility model is above-mentioned deficiency for prior art and defect, provides a kind of efficient and large-scale destacking Unpacking of safety, to solve the problem.
The technical matters that the utility model solves can realize by the following technical solutions:
Large-scale destacking Unpacking, is characterized in that, comprising:
Stacking target material conveying device;
Be arranged on the lifting packet capturing manipulator above described stacking target material conveying device, the top dead point of described lifting packet capturing manipulator is provided with a horizontal slide rail, when described lifting packet capturing machinery is raised to after top dead centre slide arrangement on hand on described horizontal slide rail;
Material collection storehouse below the mobile stop being arranged on described horizontal slide rail;
Be arranged on the broken bag cutter group at top, described material collection storehouse, described broken bag cutter group is scratched the container packing bag above described material collection storehouse;
Be arranged on the vibrating grizzly lattice at top, described material collection storehouse.
In a preferred embodiment of the present utility model, described stacking target material conveying device comprise be separately positioned on pile wait on station and lifting packet capturing manipulator mobile initial point immediately below packet capturing station on two horizontal conveyers.
In a preferred embodiment of the present utility model, described packet capturing station is provided with a jacking system, described pile is waited for and station is provided with mobile drive deivce, described pile is waited for and station and packet capturing station is respectively arranged with first, second place sensor, detect when the horizontal conveyer on packet capturing station there is no container packing bag when second place sensor, described jacking system drives the decline of the horizontal conveyer on packet capturing station to carry out empty pallet recovery, and the pile be positioned on pile wait station has the horizontal conveyer of container packing bag to move under the effect of mobile drive deivce on packet capturing station, now primary importance sensor detects that pile waits for that station does not have horizontal conveyer, described jacking system drives the horizontal conveyer having carried out empty pallet recovery to move to pile and waits for the enterprising windrow code of station.
In a preferred embodiment of the present utility model, the side of described packet capturing station is provided with picks disc mechanism, described pile is waited for and station and packet capturing station is respectively arranged with the 3rd, 4th position transduser, detect when the horizontal conveyer on packet capturing station there is no container packing bag when the 4th position transduser, empty pallet on horizontal conveyer on packet capturing station is rejected by the described disc mechanism that picks, and the container packing bag on it is delivered to the horizontal conveyer on packet capturing station by the horizontal conveyer be positioned on pile wait station, now the 3rd position transduser detects that pile waits for that the horizontal conveyer on station does not have container packing bag, namely pile is carried out.
In a preferred embodiment of the present utility model, also comprise the dust-removing recovery device be arranged on above described material collection storehouse.
In a preferred embodiment of the present utility model, described dust-removing recovery device comprises:
One is arranged on the powder dust exhaustor above described material collection storehouse;
The powder dust exhaustor be connected with described negative-pressure dust suction hood, the recovered material outlet of described powder dust exhaustor is connected with a material recycle bucket, and the negative pressure mouth of described powder dust exhaustor is connected with vacuum pump.
In a preferred embodiment of the present utility model, described lifting packet capturing machinery is configured with the packaging bag device for eliminating of being rejected by the container packing bag on described vibrating grizzly lattice on hand.
In a preferred embodiment of the present utility model, also comprise and be arranged on described material collection storehouse sidepiece and the useless bag regenerative apparatus receiving the packaging bag of being rejected out by described packaging bag device for eliminating.
In a preferred embodiment of the present utility model, between described vibrating grizzly lattice and described material collection storehouse, be provided with metallic filtering gauze.
In a preferred embodiment of the present utility model, in the lifting region of described lifting packet capturing manipulator, be also provided with the safety sensor be mechanically connected with described lifting packet capturing.
Owing to have employed technical scheme as above, the beneficial effects of the utility model are:
Of the present utility model unpacking can have huge advantage by the force rate tradition equipment of unpacking, traditional bale breaker is that bag one bag is unpacked, the utility model achieves many bags and unpacks simultaneously, efficiency is higher, both destacking work can automatically be completed when intervening without personnel, also can unpack to a whole buttress layer (a usual buttress layer is 4 ~ 6 bags, often wraps about 25Kg) simultaneously.Personnel only need to be placed on stacking target material conveying device with fork truck by one-tenth buttress material, and pilot process is without the need to intervening, and maximum processing capability can reach 30 tons/hour.The utility model reduces the working strength of line producers significantly, significantly improve destacking to unpack efficiency, be not subject to the impact of buttress type and packaging bag size, strong adaptability, reduce environmental pollution, reduce chemical and contact with the direct of personnel, reduce post personnel depaly, energy-saving and cost-reducing, reduce productive costs.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural principle schematic diagram of a kind of embodiment of the utility model.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, setting forth the utility model further below.
Large-scale destacking Unpacking shown in Figure 1, comprises stacking target material conveying device 100, lifting packet capturing manipulator 200, material collection storehouse 300, broken bag cutter group 400 and vibrating grizzly lattice 500.
Lifting packet capturing manipulator 200 is arranged on above stacking target material conveying device 100, and lifting packet capturing manipulator 200 is roughly the same with existing lifting machinery hand structure, does not just repeat at this.The top dead point of lifting packet capturing manipulator 200 is provided with a horizontal slide rail 210, when lifting packet capturing manipulator 200 rises to after top dead centre slide arrangement on horizontal slide rail 210, lifting packet capturing manipulator 200 can along horizontal slide rail 210 parallel motion, and the parallel motion of lifting packet capturing manipulator 200 completes by driver train.
Material collection storehouse 300 is arranged on below the mobile stop of horizontal slide rail 210, and the discharging opening 310 in material collection storehouse 300 is connected with upstream device, for upstream device.Broken bag cutter group 400 is arranged on the top in material collection storehouse 300, is preferably arranged on one end near lifting packet capturing manipulator 200, top, material collection storehouse 300, scratches to facilitate to the container packing bag above material collection storehouse 300.Vibrating grizzly lattice 500 are arranged on top, material collection storehouse 300, and when ensureing that lifting packet capturing manipulator 200 moves to herein, material can be trickled down completely on material collection storehouse 300 and vibrating grizzly lattice 500.
In order to conveniently carry out stacking and conveying to material, the stacking target material conveying device 100 in the present embodiment comprises and is separately positioned on pile and waits for that station a is upper and be elevated two horizontal conveyers 110,120 on the packet capturing station b immediately below the mobile initial point of packet capturing manipulator 200.Wherein a kind of structure in the present embodiment is that the below of packet capturing station b is provided with a jacking system 800, and pile is waited for and station a is provided with mobile drive deivce (not shown).Pile is waited for and station a and packet capturing station b is respectively arranged with first, second position transduser (not shown), and first, second position transduser is connected by signal with mobile drive deivce and jacking system 800.Detect when the horizontal conveyer 120 on packet capturing station b there is no container packing bag when second place sensor, jacking system 800 drives the decline of the horizontal conveyer 120 on packet capturing station b to carry out empty pallet recovery, when collecting the empty pallet of enough somes (general 8 ~ 10), by manually empty pallet being transported.And the pile be positioned on pile wait station a has the horizontal conveyer 110 of container packing bag to move on packet capturing station b under the effect of mobile drive deivce, now primary importance sensor detects that pile waits for that station a does not have horizontal conveyer, and jacking system 800 drives the horizontal conveyer carrying out empty pallet recovery to move to pile and waits for the enterprising windrow code of station a.
Certainly, the device for transporting objects 100 of other version can also be had in the present embodiment, such as be provided with in the side of packet capturing station b and pick disc mechanism, pile is waited for and station a and packet capturing station b is respectively arranged with the 3rd, 4th position transduser, detect when the horizontal conveyer 120 on packet capturing station b there is no container packing bag when the 4th position transduser, pick disc mechanism the empty pallet on the horizontal conveyer 120 on packet capturing station b is rejected, and the container packing bag on it is delivered to the horizontal conveyer 120 on packet capturing station b by the horizontal conveyer 110 be positioned on pile wait station a, now the 3rd position transduser detects that pile waits for that the horizontal conveyer 110 on station a does not have container packing bag, namely pile is carried out.
In order to ensure that can not there is dust in operating environment suspends, and improves operating environment quality, is provided with dust-removing recovery device 700 in the present embodiment above material collection storehouse 300.Dust-removing recovery device 700 comprises negative-pressure dust suction hood 710, powder dust exhaustor 720, vacuum pump 730, material recycle bucket 740 and blowback air unit 750, negative-pressure dust suction hood 710 is arranged on above material collection storehouse 300, negative-pressure dust suction hood 710 is connected with the material recycle mouth 721 of powder dust exhaustor 720 by pipeline 711, the recovered material outlet 722 of powder dust exhaustor 720 is connected with material recycle bucket 740, the negative pressure mouth 723 of powder dust exhaustor 720 is connected with vacuum pump 730, and the blowback gas port 724 of powder dust exhaustor 720 is connected with blowback air unit 750.
In order to ensure the continuity of work, convenient to the container packing bag rejecting on vibrating grizzly lattice 500, the right-hand member of the lifting packet capturing manipulator 200 in the present embodiment is configured with the packaging bag device for eliminating 220 of being rejected by the container packing bag on vibrating grizzly lattice 500, when being elevated packet capturing manipulator 200 and being again moved horizontally to vibrating grizzly lattice 500, packaging bag device for eliminating 220 can once stay container packing bag rejecting on vibrating grizzly lattice 500 by front.
In order to can reclaim the useless bag that packaging bag device for eliminating 220 rejects out, material collection storehouse 300 sidepiece is provided with useless bag regenerative apparatus 600, and the recovery port 610 of useless bag regenerative apparatus 600 faces the useless bag falling direction that packaging bag device for eliminating 220 rejects out.Useless bag regenerative apparatus 600 is the bag compression packaging system that gives up, and useless bag is compressed into less volume by useless bag regenerative apparatus 600, when being accumulated to a certain amount of, is bundled into side's buttress of 500mm × 500mm, convenient recovery.
In order to for preventing foreign matter from entering in material collection storehouse 300, being convenient to clean, overhaul, between vibrating grizzly lattice 500 and material collection storehouse 300, being provided with metallic filtering gauze (not shown).
In order to improve personnel safety, also be provided with in the lifting region of lifting packet capturing manipulator 100 and the safety sensor (not shown) being elevated packet capturing machinery 100 and being connected, lifting packet capturing manipulator 100 is operationally once there be object to enter this region, safety sensor can send signal, lifting packet capturing machinery 100 is made to suspend action immediately, when object leaves this region, safety sensor can send signal, lifting packet capturing machinery 100 is made to continue action, so both ensure that the safety of operator, long stopping production can not be caused again.
Workflow of the present utility model is as follows:
By operative employee, one-tenth being piled up neatly material fork truck is placed on horizontal conveyer, leaves subsequently and prepares next buttress material.One-tenth buttress material is delivered to packet capturing station by horizontal conveyer, and all container packing bags on same layer are picked up by lifting packet capturing manipulator 200, are promoted to height of unpacking.Then be elevated packet capturing manipulator 200 along horizontal slide rail 210 parallel motion, scratching through broken bag cutter group 400 position packaging bag bottom blade, a large amount of material starts to come down in torrents in material collection storehouse 300 downwards.Lifting packet capturing manipulator 200 finally to rest on mobile stop and to be positioned at above vibrating grizzly lattice 300 and to discharge packaging bag, and packaging bag can be stayed on vibrating grizzly lattice 300, to be sifted out by residual material.Meanwhile be elevated packet capturing manipulator 200 and return to original position, start next destacking, circulation of unpacking.
Of the present utility model unpacking can have huge advantage by the force rate tradition equipment of unpacking, both destacking work can automatically be completed when intervening without personnel, also can unpack to a whole buttress layer (a usual buttress layer is 4 ~ 6 bags, often wraps about 25Kg) simultaneously.Personnel only need to be placed on stacking target material conveying device with fork truck by one-tenth buttress material, and pilot process is without the need to intervening, and maximum processing capability can reach 30 tons/hour.The utility model reduces the working strength of line producers significantly, significantly improve destacking to unpack efficiency, be not subject to the impact of buttress type and packaging bag size, strong adaptability, reduce environmental pollution, reduce chemical and contact with the direct of personnel, reduce post personnel depaly, energy-saving and cost-reducing, reduce productive costs.
More than show and describe groundwork of the present utility model and principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (10)

1. large-scale destacking Unpacking, is characterized in that, comprising:
Stacking target material conveying device;
Be arranged on the lifting packet capturing manipulator above described stacking target material conveying device, the top dead point of described lifting packet capturing manipulator is provided with a horizontal slide rail, when described lifting packet capturing machinery is raised to after top dead centre slide arrangement on hand on described horizontal slide rail;
Material collection storehouse below the mobile stop being arranged on described horizontal slide rail;
Be arranged on the broken bag cutter group at top, described material collection storehouse, described broken bag cutter group is scratched the container packing bag above described material collection storehouse;
Be arranged on the vibrating grizzly lattice at top, described material collection storehouse.
2. large-scale destacking Unpacking as claimed in claim 1, it is characterized in that, described stacking target material conveying device comprise be separately positioned on pile wait on station and lifting packet capturing manipulator mobile initial point immediately below packet capturing station on two horizontal conveyers.
3. large-scale destacking Unpacking as claimed in claim 2, it is characterized in that, described packet capturing station is provided with a jacking system, described pile is waited for and station is provided with mobile drive deivce, described pile is waited for and station and packet capturing station is respectively arranged with first, second place sensor, detect when the horizontal conveyer on packet capturing station there is no container packing bag when second place sensor, described jacking system drives the decline of the horizontal conveyer on packet capturing station to carry out empty pallet recovery, and the pile be positioned on pile wait station has the horizontal conveyer of container packing bag to move under the effect of mobile drive deivce on packet capturing station, now primary importance sensor detects that pile waits for that station does not have horizontal conveyer, described jacking system drives the horizontal conveyer having carried out empty pallet recovery to move to pile and waits for the enterprising windrow code of station.
4. large-scale destacking Unpacking as claimed in claim 2, it is characterized in that, the side of described packet capturing station is provided with picks disc mechanism, described pile is waited for and station and packet capturing station is respectively arranged with the 3rd, 4th position transduser, detect when the horizontal conveyer on packet capturing station there is no container packing bag when the 4th position transduser, empty pallet on horizontal conveyer on packet capturing station is rejected by the described disc mechanism that picks, and the container packing bag on it is delivered to the horizontal conveyer on packet capturing station by the horizontal conveyer be positioned on pile wait station, now the 3rd position transduser detects that pile waits for that the horizontal conveyer on station does not have container packing bag, namely pile is carried out.
5. the large-scale destacking Unpacking as described in claim as arbitrary in Claims 1-4, is characterized in that, also comprises the dust-removing recovery device be arranged on above described material collection storehouse.
6. large-scale destacking Unpacking as claimed in claim 5, it is characterized in that, described dust-removing recovery device comprises:
One is arranged on the negative-pressure dust suction hood above described material collection storehouse;
The powder dust exhaustor be connected with described negative-pressure dust suction hood, the recovered material outlet of described powder dust exhaustor is connected with a material recycle bucket, and the negative pressure mouth of described powder dust exhaustor is connected with vacuum pump.
7. the large-scale destacking Unpacking as described in claim as arbitrary in Claims 1-4, is characterized in that, described lifting packet capturing machinery is configured with the packaging bag device for eliminating of being rejected by the container packing bag on described vibrating grizzly lattice on hand.
8. large-scale destacking Unpacking as claimed in claim 7, is characterized in that, also comprises and is arranged on described material collection storehouse sidepiece and the useless bag regenerative apparatus receiving the packaging bag of being rejected out by described packaging bag device for eliminating.
9. the large-scale destacking Unpacking as described in claim as arbitrary in Claims 1-4, is characterized in that, is provided with metallic filtering gauze between described vibrating grizzly lattice and described material collection storehouse.
10. the large-scale destacking Unpacking as described in claim as arbitrary in Claims 1-4, is characterized in that, is also provided with the safety sensor be mechanically connected with described lifting packet capturing in the lifting region of described lifting packet capturing manipulator.
CN201520948241.9U 2015-11-24 2015-11-24 Large -scale destacking bale breaking system Active CN205204273U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600483A (en) * 2015-11-24 2016-05-25 渊驰粉粒体技术(上海)有限公司 Large destacking and unpacking system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600483A (en) * 2015-11-24 2016-05-25 渊驰粉粒体技术(上海)有限公司 Large destacking and unpacking system
CN105600483B (en) * 2015-11-24 2018-03-02 渊驰粉粒体技术(上海)有限公司 Large-scale destacking Unpacking

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