CN205172598U - Pipe curtain spouts a supporting construction soon - Google Patents
Pipe curtain spouts a supporting construction soon Download PDFInfo
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- CN205172598U CN205172598U CN201521048737.7U CN201521048737U CN205172598U CN 205172598 U CN205172598 U CN 205172598U CN 201521048737 U CN201521048737 U CN 201521048737U CN 205172598 U CN205172598 U CN 205172598U
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Abstract
Description
技术领域technical field
本实用新型涉及一种土建技术,尤其是一种管幕旋喷桩支护结构。The utility model relates to a civil construction technology, in particular to a pipe-curtain rotary spray pile support structure.
背景技术Background technique
随着中国城市化进程的加速,在城区道路或重要建筑物下兴建大型地下结构越来越多。对于浅埋大断面、短距离的城市隧道而言,采用盾构法施工不经济,采用明挖法对城市生产生活干扰较大。当地质条件较差、埋置深度较浅、上部有敏感建筑时,如果采用浅埋暗挖法施工,地面沉降难以控制,一旦出现施工事故,将造成显著的社会影响。因此,如何找到一种适合于饱和富水软土地层的浅埋大断面地下结构下穿敏感建筑的施工方法非常重要。With the acceleration of urbanization in China, more and more large underground structures are built under urban roads or important buildings. For shallow-buried urban tunnels with large cross-sections and short distances, it is not economical to use the shield method for construction, and the open-cut method will greatly interfere with urban production and life. When the geological conditions are poor, the burial depth is shallow, and there are sensitive buildings on the upper part, if the shallow buried excavation method is used for construction, the ground subsidence is difficult to control, and once a construction accident occurs, it will cause significant social impact. Therefore, it is very important to find a construction method suitable for shallow-buried large-section underground structures passing through sensitive buildings in saturated water-rich soft soil strata.
发明内容Contents of the invention
本实用新型的目的是为克服上述现有技术的不足,提供一种管幕旋喷桩支护结构,将管幕钢管护形式与水平旋喷桩支护形式进行组合,形成大刚度水密性管幕旋喷桩支护结构,可以有效控制地下水的流失,保证施工及运营安全,特别适合作为饱和富水软土地层的浅埋大断面地下结构下穿敏感建筑施工时的支护结构。The purpose of this utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a pipe-curtain swirling pile support structure, which combines the pipe-curtain steel pipe protection form and the horizontal swirling pile support form to form a large rigidity watertight pipe The curtain rotary grouting pile support structure can effectively control the loss of groundwater and ensure the safety of construction and operation. It is especially suitable as a support structure for shallow-buried large-section underground structures in saturated water-rich soft soil strata to pass through sensitive buildings during construction.
为实现上述目的,本实用新型采用下述技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种管幕旋喷桩支护结构,包括若干管幕钢管,每两个管幕钢管之间均设置有至少一个水平旋喷桩,且管幕钢管和水平旋喷桩的边缘紧密接触,管幕钢管与水平旋喷桩一起组合形成大刚度的共同支护受力体系。A pipe-curtain jet-grouting pile support structure, including several pipe-curtain steel pipes, at least one horizontal jet-grouting pile is arranged between every two pipe-curtain steel pipes, and the edges of the pipe-curtain steel pipes and the horizontal jet-grouting piles are in close contact. Curtain steel pipes and horizontal jet grouting piles are combined to form a high-rigidity joint support system.
每两个管幕钢管之间均设置有两个紧邻的水平旋喷桩,每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。Two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
每两个管幕钢管之间均设置有多于两个紧邻的水平旋喷桩,且每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。More than two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
一种管幕旋喷桩支护结构,包括若干管幕钢管,每两个管幕钢管之间均设置有至少一个水平旋喷桩,且管幕钢管和水平旋喷桩的边缘紧密接触,部分管幕钢管中填充有混凝土,管幕钢管与水平旋喷桩一起组合形成大刚度的共同支护受力体系。A pipe curtain jet grouting pile support structure, including several pipe curtain steel pipes, at least one horizontal jet grouting pile is arranged between every two pipe curtain steel pipes, and the edges of the pipe curtain steel pipes and the horizontal jet grouting piles are in close contact, partly The pipe-curtain steel pipe is filled with concrete, and the pipe-curtain steel pipe and the horizontal jet grouting pile are combined to form a high-rigidity common support force system.
每两个管幕钢管之间均设置有两个紧邻的水平旋喷桩,每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。Two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
每两个管幕钢管之间均设置有多于两个紧邻的水平旋喷桩,且每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。More than two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
填充有混凝土的管幕钢管和未填充混凝土的管幕钢管间隔设置,能够有效增加整个管幕旋喷桩支护结构的强度。The pipe curtain steel pipes filled with concrete and the pipe curtain steel pipes not filled with concrete are arranged at intervals, which can effectively increase the strength of the entire pipe curtain rotary grouting pile support structure.
一种管幕旋喷桩支护结构,包括若干管幕钢管,每两个管幕钢管之间均设置有至少一个水平旋喷桩,且管幕钢管和水平旋喷桩的边缘紧密接触,所述管幕钢管中均填充有混凝土,管幕钢管与水平旋喷桩一起组合形成大刚度的共同支护受力体系。A pipe-curtain jet-grouting pile support structure includes several pipe-curtain steel pipes, at least one horizontal jet-grouting pile is arranged between every two pipe-curtain steel pipes, and the edges of the pipe-curtain steel pipes and the horizontal jet-grouting piles are in close contact. The above-mentioned pipe-curtain steel pipes are filled with concrete, and the pipe-curtain steel pipes are combined with the horizontal jet grouting piles to form a common support force system with high rigidity.
每两个管幕钢管之间均设置有两个紧邻的水平旋喷桩,每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。Two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
每两个管幕钢管之间均设置有多于两个紧邻的水平旋喷桩,且每两个紧邻的水平旋喷桩的边缘紧密接触,能够起到有效止水作用。More than two adjacent horizontal jet grouting piles are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles are in close contact, which can effectively stop water.
所述管幕钢管直径为0.3m-2m,也可以根据具体工程情况选择更大的直径。根据不同的实际需求选用不同直径的钢管。The diameter of the pipe screen steel pipe is 0.3m-2m, and a larger diameter can also be selected according to specific engineering conditions. Steel pipes of different diameters are selected according to different actual needs.
所述管幕旋喷桩支护结构的形状布置成圆形、矩形或其他任意形状,具体形状根据要修筑的地下结构而定。The shape of the pipe-curtain rotary grouting pile support structure is arranged in a circular, rectangular or other arbitrary shape, and the specific shape depends on the underground structure to be built.
本实用新型是将管幕钢管支护形式与水平旋喷桩支护形式进行组合,形成大刚度水密性管幕旋喷桩支护结构,可以有效控制地下水的流失,保证施工及运营安全,特别适合作为饱和富水软土地层的浅埋大断面地下结构下穿敏感建筑施工时的支护结构。The utility model combines the support form of pipe-curtain steel pipe and the support form of horizontal jet-spray pile to form a large-rigidity water-tight pipe-curtain jet-spray pile support structure, which can effectively control the loss of groundwater and ensure the safety of construction and operation, especially It is suitable as a support structure for shallow buried large-section underground structures passing through sensitive buildings in saturated water-rich soft soil strata.
与现有的管幕法相比,本实用新型管幕钢管的数量可以大量减少,减少的管幕钢管支护作用由水平旋喷桩代替,可节省工期与成本;与单一的水平旋喷桩支护形式相比,大大提高支护结构的刚度,可有效控制地表变形,安全性好。本实用新型特别适合作为饱和富水软土地层的浅埋大断面地下结构下穿敏感建筑施工时的支护结构。Compared with the existing pipe curtain method, the number of pipe curtain steel pipes of the utility model can be greatly reduced, and the reduced pipe curtain steel pipe support function is replaced by horizontal jet grouting piles, which can save construction period and cost; Compared with other forms of protection, the rigidity of the support structure is greatly improved, the deformation of the ground surface can be effectively controlled, and the safety is good. The utility model is particularly suitable as a support structure for a shallow-buried large-section underground structure under a saturated water-rich soft soil stratum to pass through a sensitive building during construction.
附图说明Description of drawings
图1是本实用新型实施例1结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;
图2是本实用新型实施例2结构示意图;Fig. 2 is the structural representation of the utility model embodiment 2;
图3是本实用新型实施例3结构示意图;Fig. 3 is the structural representation of the utility model embodiment 3;
图4是本实用新型实施例4结构示意图;Fig. 4 is a schematic structural view of Embodiment 4 of the utility model;
图5是本实用新型实施例5结构示意图;Fig. 5 is a schematic structural view of Embodiment 5 of the present utility model;
图6是本实用新型实施例6结构示意图;Fig. 6 is a schematic structural view of embodiment 6 of the present invention;
图7是运用管幕旋喷桩支护结构修筑地下工程的施工工艺流程图;Fig. 7 is the construction process flow diagram of using pipe-curtain rotary grouting pile support structure to build underground works;
图8是管幕钢管顶进施工流程图;Fig. 8 is a construction flow chart of pipe curtain steel pipe jacking;
图9是水平旋喷桩施工流程图;Fig. 9 is a construction flow chart of the horizontal jet grouting pile;
其中1.管幕钢管,2.水平旋喷桩,3.开挖洞门,4.填充有混凝土的管幕钢管。Among them 1. Pipe curtain steel pipe, 2. Horizontal jet grouting pile, 3. Excavation door, 4. Pipe curtain steel pipe filled with concrete.
具体实施方式detailed description
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例1Example 1
如图1所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,管幕钢管1与水平旋喷桩2一起组合形成大刚度的共同支护受力体系。管幕钢管1直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成圆形。As shown in Figure 1, the pipe-curtain jet-grouting pile support structure includes several pipe-curtain steel pipes 1, and a horizontal jet-grouting pile 2 is arranged between every two pipe-curtain steel pipes 1, and the pipe-curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, and the pipe-curtain steel pipe 1 and the horizontal jet-grouting pile 2 are combined to form a high-rigidity common support force system. The pipe curtain steel pipe 1 has a diameter of 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a circle.
实施例2:Example 2:
如图2所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,管幕钢管1与水平旋喷桩2一起组合形成大刚度的共同支护受力体系。管幕钢管1直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成矩形。As shown in Figure 2, the pipe-curtain jet-grouting pile support structure includes several pipe-curtain steel pipes 1, a horizontal jet-grouting pile 2 is arranged between every two pipe-curtain steel pipes 1, and the pipe-curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, and the pipe-curtain steel pipe 1 and the horizontal jet-grouting pile 2 are combined to form a high-rigidity common support force system. The pipe curtain steel pipe 1 has a diameter of 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a rectangle.
实施例3:Example 3:
如图3所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,部分管幕钢管中填充有混凝土,且填充有混凝土的管幕钢管4和未填充混凝土的管幕钢管间隔设置。管幕钢管1与水平旋喷桩2一起组合形成大刚度的共同支护受力体系。管幕钢管1直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成圆形。As shown in Figure 3, the pipe curtain jet grouting pile support structure includes several pipe curtain steel pipes 1, a horizontal jet grouting pile 2 is arranged between every two pipe curtain steel pipes 1, and the pipe curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, some of the pipe curtain steel pipes are filled with concrete, and the pipe curtain steel pipes 4 filled with concrete and the pipe curtain steel pipes not filled with concrete are arranged at intervals. The pipe curtain steel pipe 1 and the horizontal jet grouting pile 2 are combined together to form a large rigidity common support stress system. The pipe curtain steel pipe 1 has a diameter of 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a circle.
实施例4:Example 4:
如图4所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,部分管幕钢管中填充有混凝土,且填充有混凝土的管幕钢管4和未填充混凝土的管幕钢管间隔设置。管幕钢管1与水平旋喷桩2一起组合形成大刚度的共同支护受力体系。管幕钢管1直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成矩形。As shown in Figure 4, the pipe-curtain jet-grouting pile support structure includes several pipe-curtain steel pipes 1, and a horizontal jet-grouting pile 2 is arranged between every two pipe-curtain steel pipes 1, and the pipe-curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, some of the pipe curtain steel pipes are filled with concrete, and the pipe curtain steel pipes 4 filled with concrete and the pipe curtain steel pipes not filled with concrete are arranged at intervals. The pipe curtain steel pipe 1 and the horizontal jet grouting pile 2 are combined together to form a large rigidity common support stress system. The pipe curtain steel pipe 1 has a diameter of 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a rectangle.
实施例5:Example 5:
如图5所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,所述管幕钢管中均填充有混凝土,填充有混凝土的管幕钢管4与水平旋喷桩一起组合形成大刚度的共同支护受力体系。管幕钢管直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成圆形。As shown in Figure 5, the pipe curtain jet grouting pile support structure includes several pipe curtain steel pipes 1, and a horizontal jet grouting pile 2 is arranged between every two pipe curtain steel pipes 1, and the pipe curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, and the pipe-curtain steel pipes are all filled with concrete, and the pipe-curtain steel pipes 4 filled with concrete are combined with the horizontal jet grouting piles to form a high-rigidity common support force system. The diameter of the pipe curtain steel pipe is 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a circle.
实施例6:Embodiment 6:
如图6所示,管幕旋喷桩支护结构,包括若干管幕钢管1,每两个管幕钢管1之间均设置有一个水平旋喷桩2,且管幕钢管1和水平旋喷桩2的边缘紧密接触,所述管幕钢管中均填充有混凝土,填充有混凝土的管幕钢管4与水平旋喷桩一起组合形成大刚度的共同支护受力体系。管幕钢管直径为0.3m-2m。管幕旋喷桩支护结构的形状布置成矩形。As shown in Figure 6, the pipe curtain jet grouting pile support structure includes several pipe curtain steel pipes 1, and a horizontal jet grouting pile 2 is arranged between every two pipe curtain steel pipes 1, and the pipe curtain steel pipes 1 and the horizontal jet grouting The edges of the piles 2 are in close contact, and the pipe-curtain steel pipes are all filled with concrete, and the pipe-curtain steel pipes 4 filled with concrete are combined with the horizontal jet grouting piles to form a high-rigidity common support force system. The diameter of the pipe curtain steel pipe is 0.3m-2m. The shape of the pipe-curtain rotary grouting pile support structure is arranged in a rectangle.
实施例7:与实施例1-6不同的是,每两个管幕钢管之间均设置有两个紧邻的水平旋喷桩2,每两个紧邻的水平旋喷桩2的边缘紧密接触。本实施例中包含有相对于实施例1-6结构变化的6种新的不同结构。Embodiment 7: Different from Embodiments 1-6, two adjacent horizontal jet grouting piles 2 are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles 2 are in close contact. This embodiment contains 6 new different structures relative to the structural changes of Embodiments 1-6.
实施例8:与实施例1-6不同的是,每两个管幕钢管之间均设置有多于两个紧邻的水平旋喷桩2,且每两个紧邻的水平旋喷桩2的边缘紧密接触。本实施例中包含有相对于实施例1-6结构变化的6种新的不同结构。Embodiment 8: Different from Embodiments 1-6, more than two adjacent horizontal jet grouting piles 2 are arranged between every two pipe curtain steel pipes, and the edges of every two adjacent horizontal jet grouting piles 2 Close contact. This embodiment contains 6 new different structures relative to the structural changes of Embodiments 1-6.
下面就本实用新型的技术原理及施工方案、流程做进一步详细描述。Below with regard to the technical principle of the utility model and construction scheme, flow process, do further detailed description.
管幕法就是先利用微型顶管技术在拟建的地下建筑物四周顶入钢管或其他材质的,钢管之间采用锁口连接并注入防水材料进行止水,并形成水密性地下空间,然后在大刚度管幕的保护下,对管幕包围范围土体进行开挖并浇筑主体结构的一种方法。The pipe curtain method is to first use the micro-pipe jacking technology to jack steel pipes or other materials around the proposed underground building. Under the protection of high-rigidity pipe curtains, a method of excavating the soil surrounded by pipe curtains and pouring the main structure.
管幕法具有以下特点:The pipe curtain method has the following characteristics:
1、软土地层大断面管幕法修筑地下结构一般是在没有条件采取明挖法情况下进行的;1. The construction of underground structures with large-section pipe-curtain method in soft soil stratum is generally carried out when there is no condition to adopt the open-cut method;
2、通常管幕法修筑地下结构覆土比较浅,需要穿越敏感管线、道路和构筑物,对地表变形的要求比较高;2. Usually, the pipe curtain method is used to construct the underground structure with relatively shallow covering soil, which needs to pass through sensitive pipelines, roads and structures, and has relatively high requirements for surface deformation;
3、多应用于公路隧道,断面尺寸比较大的工况;3. It is mostly used in road tunnels with relatively large cross-sectional dimensions;
4、管幕法可以根据不同的地层、周边环境和断面尺寸选择不同的具体工法,即管幕法可以派生出许多不同的管幕工法;4. The pipe curtain method can choose different specific construction methods according to different strata, surrounding environment and section size, that is, the pipe curtain method can derive many different pipe curtain construction methods;
5、管幕施工应该采用顶管法,因为顶管法可以满足最小的地表变形,较高的姿态控制精度。5. The pipe jacking method should be adopted in the construction of the pipe curtain, because the pipe jacking method can meet the minimum surface deformation and high attitude control accuracy.
管幕工法适用范围较广,从国外己有的工程实例来看,管幕工法适用于回填土、砂土、粘土、岩层等各种地层,具有广阔的应用前景。The scope of application of the pipe curtain construction method is relatively wide. Judging from the existing engineering examples in foreign countries, the pipe curtain construction method is suitable for various strata such as backfill, sand, clay, and rock formations, and has broad application prospects.
近年来,国内对管幕法应用越来越多,也做了一些改进,出现了“新管幕工法”(NewTubularRoofMethod,简称NTR工法),也有相关技术人员称其为“管幕预筑法”。其主要的技术路线是:采用较为传统的顶管技术或盾构技术将一簇大直径钢管顶推或牵引至地层中,在大直径钢管内体进行施工,连缀成设计预想的地下结构外轮廓,然后在成形结构的保护下开挖结构内部地层,并施工内部结构。In recent years, there have been more and more applications of the tube curtain method in China, and some improvements have been made. The "New Tubular Roof Method" (NTR construction method) has appeared, and some relevant technical personnel call it "tube curtain pre-construction method". . Its main technical route is: using more traditional pipe jacking technology or shield technology to push or pull a cluster of large-diameter steel pipes into the formation, carry out construction in the inner body of the large-diameter steel pipes, and connect them to form the outer contour of the underground structure as expected in the design. , and then excavate the internal strata of the structure under the protection of the formed structure, and construct the internal structure.
由于大直径管幕形成大刚度临时支护结构,可以减少开挖时引起的地表变形,避免对周边建筑物产生影响,对于浅埋大断面软土、建筑物密集、环境保护要求高的工程,具有无可比拟的优点。Since the large-diameter pipe curtain forms a large-rigidity temporary support structure, it can reduce the surface deformation caused by excavation and avoid the impact on surrounding buildings. For projects with shallow buried large-section soft soil, dense buildings, and high environmental protection requirements, It has incomparable advantages.
水平旋喷桩是以高压泵为动力源,通过水平钻机钻杆、喷嘴把配制好的浆液喷射到土体内,喷射流以巨大的能量将一定范围内的土体射穿,并在喷嘴作缓慢旋转和进退的同时切割土体,强制土颗位与浆液搅拌混合。待浆液凝固后,形成水平圆柱状水泥土固结体即水平旋喷桩,可以显著提高土体的强度和结构特性,当旋喷桩相互咬合后,便以同心圆形式在隧道拱顶及周边形成封闭的水平旋喷帷幕体,起到防流砂、抗滑移、防渗透、防坍塌和防止因隧道开挖而使地层过度失水引起的地表沉降的作用。The horizontal rotary grouting pile uses a high-pressure pump as the power source, and sprays the prepared slurry into the soil through the drill pipe and nozzle of the horizontal drilling rig. While rotating and advancing and retreating, the soil is cut, and the soil particles are forced to mix with the slurry. After the grout is solidified, a horizontal cylindrical cement-soil consolidation body is formed, that is, the horizontal jet grouting pile, which can significantly improve the strength and structural properties of the soil. Form a closed horizontal jet grouting curtain body, which plays the role of preventing quicksand, anti-slip, anti-seepage, anti-collapse and preventing ground subsidence caused by excessive water loss due to tunnel excavation.
水平旋喷桩的作用:1、为隧道开挖提供拱形保护;2、减少岩土的渗透性或进行全断面封水;3、提高岩土的强度;4、稳定掌子面,减少隧道变形。Functions of horizontal jet grouting piles: 1. Provide arch protection for tunnel excavation; 2. Reduce the permeability of rock and soil or seal water at the full section; 3. Improve the strength of rock and soil; 4. Stabilize the tunnel face and reduce tunnel out of shape.
水平旋喷桩适用范围:1、软弱地层特别是富水软弱松软地层,如:淤泥、砂土、土或是其中几种的组合;2、特殊地层:断层破碎带、塌方堆积体等。The scope of application of horizontal jet grouting piles: 1. Soft strata, especially water-rich soft and soft strata, such as: silt, sand, soil or a combination of several of them; 2. Special strata: fault fracture zone, landslide deposits, etc.
水平旋喷桩的优点:成本低、效率高、效果好、可控可靠。The advantages of horizontal rotary grouting piles: low cost, high efficiency, good effect, controllable and reliable.
1、可控性:作用范围内的区域都得到较均匀的加固;1. Controllability: the area within the scope of action is more uniformly reinforced;
2、成拱性:多个水平旋喷桩组合可形成拱形结构;2. Arching: the combination of multiple horizontal jet grouting piles can form an arched structure;
3、封水性:可全方位(360度)封水;3. Water sealing: it can seal water in all directions (360 degrees);
4、高强度:摧毁并通过混合或置换原地层,固结体强度高。4. High strength: Destroy and mix or replace the original formation, and the consolidated body has high strength.
如图7所示,运用管幕旋喷桩支护结构修筑地下结构的施工步骤如下:As shown in Figure 7, the construction steps of using the pipe-curtain rotary grouting pile support structure to build the underground structure are as follows:
1、构筑顶管工作井和接收井;1. Construct pipe jacking working well and receiving well;
2、钢管顶进,顶进顺序为以横断面中轴线为基准由下往上对称进行;2. Steel pipe jacking, the jacking sequence is symmetrical from bottom to top based on the central axis of the cross section;
注:钢管铺设方法有:定(导)向钻进法、水平螺旋钻进法、夯管施工法、顶管法、微型顶管法/微型隧道施工法,最常用的是顶管法。Note: Steel pipe laying methods include: fixed (guided) drilling method, horizontal auger drilling method, pipe ramming method, pipe jacking method, micro pipe jacking method/micro tunnel construction method, the most commonly used is pipe jacking method.
3、钢管间水平旋喷桩施工,水平旋喷桩的个数由设计的钢管间距而定。3. For the construction of horizontal jet grouting piles between steel pipes, the number of horizontal jet grouting piles is determined by the designed steel pipe spacing.
4、根据需要在钢管内填充混凝土。4. Fill the steel pipe with concrete as needed.
5、在管幕旋喷桩支护结构内开挖洞门3,边开挖边支撑。5. Excavate the portal 3 in the support structure of the pipe curtain rotary grouting pile, and support it while excavating.
6、逐段构筑内部结构,并逐步拆除管幕旋喷桩支护结构内支撑,最终形成完整的地下结构。6. Construct the internal structure section by section, and gradually remove the internal support of the pipe-curtain rotary grouting pile support structure, and finally form a complete underground structure.
在管幕旋喷桩支护结构保护下地下结构的施工可以采用开挖方案,也可以采用箱涵顶进方案等。The construction of the underground structure under the protection of the pipe curtain rotary grouting pile support structure can adopt the excavation scheme, or the box culvert jacking scheme, etc.
一、管幕钢管顶管工程施工方案、工艺流程1. Construction scheme and process flow of pipe curtain steel pipe jacking project
(1)管幕钢管情况(1) Situation of pipe curtain steel pipe
管幕钢管直径通常可以取0.3m-2m,也可以根据具体工程情况选择更大的直径。The diameter of the pipe curtain steel pipe can usually be 0.3m-2m, and a larger diameter can also be selected according to the specific engineering situation.
(2)土体加固(2) Soil reinforcement
管幕钢管顶管顶进前可以先对洞口处土体按设计要求加固,土体加固可在工作井施工时进行。The soil at the opening of the hole can be reinforced according to the design requirements before the pipe jacking of the pipe curtain steel pipe, and the soil reinforcement can be carried out during the construction of the working well.
(3)穿墙出洞(3) Hole through the wall
在出洞前先割掉预埋钢盒外侧钢板,并将止水钢环焊接到预埋钢盒的外侧,再将止水橡胶圈安装在止水钢环上。在准备出洞时,将钢盒内侧挡土钢板割掉,清理预留孔内的杂物后立即将工具头推进预埋孔,缩短停顿时间,使止水橡胶圈紧抱工具头外壳发挥止水作用。Before going out of the hole, cut off the outer steel plate of the pre-embedded steel box, weld the water-stop steel ring to the outside of the pre-embedded steel box, and then install the water-stop rubber ring on the water-stop steel ring. When preparing to exit the hole, cut off the soil-retaining steel plate inside the steel box, and immediately push the tool head into the pre-buried hole after cleaning the sundries in the reserved hole to shorten the pause time, so that the water-stop rubber ring tightly hugs the tool head shell to play a stop water action.
顶管穿墙时要防止工具头下跌,在穿墙的初期,因入土较小,工具头的自重仅由两点支撑,其中一点是导轨,另一点是入土较浅的土体。因此,工具头穿墙时,一方面要带一个向上的初始角(约5’),另一方面穿墙管下部要有支托,并且加强管段与工具管、管段与管段之间的连接。此外,工具管的推进一定要迅速,不使穿墙管内的土体暴露时间太长。When jacking the pipe through the wall, it is necessary to prevent the tool head from falling. In the initial stage of wall penetration, the weight of the tool head is only supported by two points due to the small penetration into the soil. One point is the guide rail, and the other point is the shallow soil. Therefore, when the tool head penetrates the wall, on the one hand, it must have an upward initial angle (about 5’), on the other hand, there must be a support at the lower part of the wall-piercing pipe, and the connection between the pipe section and the tool pipe, and the pipe section and the pipe section should be strengthened. In addition, the advancement of the tool pipe must be rapid, so as not to expose the soil in the wall pipe for too long.
(4)正常顶进(4) Normal jacking
管道出洞成功后,开始正常顶进。在管节推进的同时,顶管机大刀盘切削前方土体排出。通过管节一节节向前推进,顶管机不断推进最后到达接收井,形成整段通道。After the pipe exits the hole successfully, start normal jacking. While the pipe joint is advancing, the large cutter head of the pipe jacking machine cuts the front soil and discharges it. Through the pipe joints, the pipe jacking machine is pushed forward one by one, and finally reaches the receiving well, forming a whole section of passage.
(5)管幕钢管纵向接头(5) Longitudinal joint of pipe curtain steel pipe
接头通过焊接环形和竖向加劲板加固管道端部,增加其刚度,在其加固的环形劲板上,连接螺栓,进行施工过程中的限位和固定。在插口上设置两道氯丁橡胶密封圈进行防水。接头要有一定转角的适应能力。The joint strengthens the end of the pipe by welding the annular and vertical stiffeners to increase its rigidity, and connects bolts to the reinforced annular stiffeners to limit and fix them during the construction process. Set two neoprene sealing rings on the socket for waterproofing. The joint must have the ability to adapt to a certain corner.
(6)进入接收井(6) Enter the receiving well
顶管机接近接收井前到达土体加固范围后,应放慢顶进速度,使顶管机慢慢切削土体,形成一个较完整的止水孔。通过测量定出顶管机出口的具体位置,将接收井工具头位置的混凝土护壁凿除。当顶管机进入接收井边时,顶管机要快速顶进,直到顶管机完全顶出接收井。After the pipe jacking machine approaches the receiving well and reaches the soil reinforcement range, the jacking speed should be slowed down so that the pipe jacking machine can slowly cut the soil to form a relatively complete water stop. The specific position of the outlet of the pipe jacking machine is determined by measuring, and the concrete retaining wall at the position of the tool head of the receiving well is chiseled off. When the pipe jacking machine enters the side of the receiving well, the pipe jacking machine should quickly jack up until the pipe jacking machine is completely pushed out of the receiving well.
(7)管幕泥浆置换(7) Pipe curtain mud replacement
在管幕顶进结束后,为防止管幕出现滞后沉降,按设计要求的材料将顶进过程中的触变泥浆置换掉。置换时利用压注触变泥浆的系统及管路进行。压注顺序:从第一节管依次向后进行。After the pipe curtain jacking is completed, in order to prevent the hysteresis settlement of the pipe curtain, the thixotropic mud during the jacking process will be replaced according to the design requirements. The replacement is carried out by using the system and pipeline of pressure-injected thixotropic mud. Injection sequence: from the first tube to the rear.
(8)管幕混凝土灌注及填充(8) Pipe curtain concrete pouring and filling
管幕顶进完成之后,采用微膨胀混凝土进行填充,施工完后要用锤击和超声波检测砼密实程度及与钢管之间是否密贴。After the pipe curtain jacking is completed, micro-expansion concrete is used for filling. After construction, hammering and ultrasonic testing are used to detect the degree of concrete density and whether it is closely attached to the steel pipe.
(9)管幕润滑减阻(9) Tube curtain lubrication and drag reduction
采用膨润土触变泥浆注入管道与周围土层之间的环状空间中,实现减小顶进管道与地层之间的摩擦阻力。注浆为三部分,机尾同步注浆、沿线管道补浆及洞口处的注浆。触变泥浆的基本成分由膨润土和水组成,另外,根据不同的土体掺入不同聚合物的外掺剂来调节泥浆性能以满足使用要求。Bentonite thixotropic mud is injected into the annular space between the pipeline and the surrounding soil layer to reduce the frictional resistance between the jacking pipeline and the formation. The grouting is divided into three parts, the tail synchronous grouting, the grouting along the pipeline and the grouting at the hole. The basic components of thixotropic mud are composed of bentonite and water. In addition, according to different soils, different polymer admixtures are added to adjust the performance of the mud to meet the requirements of use.
(10)管幕钢管顶管施工流程(10) Construction process of pipe curtain steel pipe jacking
管幕钢管顶管顶进施工流程如图8所示。施工准备-管节推进-轨迹调整-管节接收-顶管混凝土灌注,其中,管节推进前先进行管节加工及下井,轨迹调整是采用管节外润滑注浆,顶管混凝土灌注是通过混凝土运输与泵管安装于加固实现的,同时,在顶管混凝土灌注时通过出气口观察实时状况。The construction process of pipe-curtain steel pipe jacking is shown in Figure 8. Construction preparation-pipe joint advancement-trajectory adjustment-pipe joint reception-pipe jacking concrete pouring, in which, the pipe joint processing and downhole are carried out before the pipe joint is advanced, the trajectory adjustment is by external lubrication grouting of the pipe joint, and the pipe jacking concrete pouring is through Concrete transportation and pump pipe installation are realized by reinforcement, and at the same time, real-time conditions are observed through the air outlet when pipe jacking concrete is poured.
二、管幕钢管水平定向钻(拖管)施工方案、工艺流程2. Construction scheme and process flow of horizontal directional drilling (pipe dragging) of pipe curtain steel pipe
(1)测量定位(1) Measurement positioning
根据提供的测量基准点,按设计图纸要求进行管幕钢管的放样工作,在工作井和接收井的墙面上,精确测放出管幕每根铜管的位置,采用油漆标示清楚。测量放样需复核后方可进入下一工序的施工。According to the measurement reference point provided, carry out the lofting work of the steel pipe of the pipe curtain according to the requirements of the design drawings. On the wall of the working well and the receiving well, accurately measure and release the position of each copper pipe of the pipe curtain, and use paint to mark it clearly. The measurement and stakeout need to be reviewed before entering the next process of construction.
(2)钻孔定位(2) Drilling positioning
根据测量标志,在工作井和接收井的墙面上,采用水钻将管幕每根钢管的位置钻孔,以定位每根钢管的位置,并分别在工作井和接收井对应编好顺序号。According to the measurement marks, on the walls of the working well and the receiving well, use water drills to drill the position of each steel pipe in the pipe screen to locate the position of each steel pipe, and respectively code the sequence numbers in the working well and the receiving well.
(3)引孔(3) lead hole
将水平定向钻机吊放下工作井内,安装就位。钻杆从工作井壁的开孔内开始引孔,钻头将孔引进到接收井,并从接收井相应编号的孔内钻出。Lift the horizontal directional drilling machine down into the working well and install it in place. The drill pipe starts to lead the hole from the opening of the working well wall, and the drill bit introduces the hole into the receiving well, and drills out from the corresponding numbered hole of the receiving well.
(4)扩孔(4) Reaming
将钻头卸掉,将扩孔器安装连接在钻杆上,钻杆开始回拖,扩孔器从接收井的开孔口被拖至工作井,即完成了扩孔。Remove the drill bit, install and connect the reamer on the drill pipe, the drill pipe starts to pull back, and the reamer is dragged from the opening of the receiving well to the working well, and the reaming is completed.
(5)拖管(5) drag tube
将管幕钢管放入接收井,前端与钻杆连接,水平定向钻机将钻杆及连接的钢管回拖,并将钢管前端拖至工作井。Put the pipe curtain steel pipe into the receiving well, connect the front end with the drill pipe, and drag the drill pipe and the connected steel pipe back by the horizontal directional drilling rig, and drag the front end of the steel pipe to the working well.
由于接收井内空间尺寸有限,钢管需要在接收井内分段连接,连接的接口采用焊接。Due to the limited space in the receiving well, the steel pipes need to be connected in sections in the receiving well, and the joints are welded.
钢管从接收井拖至工作井的过程中,地下泥沙会从钢管的前端进入钢管内,需要在钢管内安装一条高压水管(直径软管),用高压水将泥沙冲刷并流入接收井内处理。When the steel pipe is dragged from the receiving well to the working well, underground sediment will enter the steel pipe from the front end of the steel pipe, and a high-pressure water pipe (diameter Hoses) are used to flush the sediment with high-pressure water and flow it into the receiving well for treatment.
重复(3)-(5)工序,完成所有管幕钢管的施工。Repeat (3)-(5) procedures to complete the construction of all pipe curtain steel pipes.
三、水平旋喷桩施工方案、工艺流程3. Construction plan and technological process of horizontal rotary grouting pile
水平旋喷桩施工工艺流程如图9所示:The construction process of horizontal jet grouting piles is shown in Figure 9:
(1)施工准备(1) Construction preparation
仔细检查钻机、高压注浆泵运行是否正常,钻具、工具是否齐全。测量放线定桩位,在隧道两侧测量放线定出两个同一里程点,隧道轴线,并在掌子面测量标出隧道开挖轮廓线,测量定出桩位,并编好每个桩号,用钢筋作好桩位标志。Carefully check whether the drilling rig and high-pressure grouting pump are running normally, and whether the drilling tools and tools are complete. Measure and set out the pile position, measure and set out the line on both sides of the tunnel to determine two identical mileage points, the tunnel axis, measure and mark the tunnel excavation contour line on the tunnel face, measure and determine the pile position, and compile each Stake number, make a good pile position mark with steel bars.
(2)钻机与高压泵安装(2) Installation of drilling rig and high pressure pump
平整工作平台,铺设轨道,安装立柱,并挖设排水沟。钢垫板规格:长×宽=250mm×250mm,胀管螺栓直径:钢垫板与基础固定要牢,强度要高,H型钢轨找平误差<3mm,底盘对角线找方误差±3mm,斜拉筋需绷紧,交叉拉力基本相等,四柱对角误差±5mm,升降系统的卡瓦等上紧,加强整体性;高压泵安装场地要平整、硬化,安装要平稳,管路安装摆放整齐;设备安装好后,按技术交底调整钻机角度、方位,对准孔位,孔位误差控制在±5mm以内。Level the working platform, lay the track, install the column, and dig the drainage ditch. Specifications of steel backing plate: length × width = 250mm × 250mm, expansion bolt diameter: The steel backing plate and the foundation should be firmly fixed and the strength should be high. The leveling error of the H-shaped steel rail is less than 3mm, the square error of the chassis diagonal line is ±3mm, the diagonal tension bars need to be tightened, the cross tension is basically equal, and the diagonal error of the four columns is ±5mm. Tighten the slips of the lifting system to strengthen the integrity; the installation site of the high-pressure pump should be flat and hardened, the installation should be stable, and the pipeline should be installed neatly; after the equipment is installed, adjust the angle and orientation of the drilling rig according to the technical disclosure, and align the holes Position, hole position error is controlled within ±5mm.
(3)制备浆液(3) Preparation of slurry
根据施工方案和技术交底要求的配比配制水泥浆,要求水:水泥为1:1,在制浆过程中应随时量测浆液比重,浆液用高速搅拌机拌制,拌制浆液必须连续均匀,搅拌时间不小于3分钟,一次搅拌使用时间亦控制在4h以内,并要求对浆液进行试块试验。Prepare cement slurry according to the ratio required by the construction plan and technical disclosure. The ratio of water: cement is required to be 1:1. During the slurry making process, the specific gravity of the slurry should be measured at any time. The slurry should be mixed with a high-speed mixer. The mixed slurry must be continuous and uniform. The time is not less than 3 minutes, and the use time of one stirring is also controlled within 4 hours, and a test block test is required for the slurry.
(4)钻进(4) drilling
①采用钻头钻进,钻进1m深度时将一根直径为长1m的孔口管埋入已钻孔内,孔口管外露0.5m,并将孔口管四周用瞬凝水泥进行密封。在掌子面植入钢筋4根,用锚固剂固结,与孔口管焊接牢固,并调整钻机对孔位,将导向钻头及第一根钻杆送入孔内,安装密封装置。① use When the drill bit is drilled, a diameter of The orifice pipe with a length of 1m is buried in the drilled hole, and the orifice pipe is exposed for 0.5m, and the surrounding of the orifice pipe is sealed with instant cement. implanted in palm 4 steel bars, consolidated with anchoring agent, welded firmly with the orifice pipe, and adjust the drilling rig to the hole position, send the pilot drill bit and the first drill pipe into the hole, and install the sealing device.
②钻机压力不得超过2.0MPa。② The drilling rig pressure shall not exceed 2.0MPa.
③每钻进3m要测斜一次,并做好测斜记录,每次测斜角度偏差不超过3%,一旦发现偏斜超差要进行纠偏,直到钻至设计深度。导向钻头是纠偏的关键。③The inclination should be measured once every 3m of drilling, and the inclination measurement records should be made. The deviation of the inclination angle of each measurement should not exceed 3%. The pilot bit is the key to correcting the deviation.
(5)高压喷浆(5) High pressure spraying
钻进至设计深度后,调整喷嘴位置,关闭水路,打开浆液通道,逐渐提高浆液压力,使其压力达到10MPa以上,通过浆液压力使钻头前部喷嘴旋转90度,从钻头内伸出并直立。查看泵压读数是否达到设计要求(35-40MPa),在孔底高压喷浆时停留一定时间,然后再缓慢拔出钻杆,每外拔0.6m时应回拖0.3m钻杆,同时高压旋喷。注意观察泵压变化,泵压过低时应及时通知机台停止喷浆,查明原因后再恢复高压旋喷。After drilling to the design depth, adjust the position of the nozzle, close the waterway, open the slurry channel, gradually increase the slurry pressure to a pressure above 10MPa, rotate the nozzle at the front of the drill bit by 90 degrees through the slurry pressure, protrude from the drill bit and stand upright. Check whether the pump pressure reading meets the design requirements (35-40MPa), stay for a certain period of time during the high-pressure grouting at the bottom of the hole, and then slowly pull out the drill pipe. Pull back the 0.3m drill pipe every time it is pulled out 0.6m, and at the same time, the high-pressure rotary spray. Pay attention to the change of the pump pressure. When the pump pressure is too low, the machine should be notified in time to stop spraying, and the high-pressure rotary spraying should be resumed after finding out the cause.
(6)封孔(6) Sealing
喷浆至孔口掌子面0.5m时,停止喷浆,关掉高压泵,用专用拉杆外拉喷嘴,卸下孔口管最外端的密封装置,关闭循环液排出口,快速拔出钻杆和钻头,关闭大球阀,从封孔浆液进口处注入瞬凝水泥浆液(或掺杂水玻璃、速凝剂的水泥浆液),防止浆液外泄。When the grout reaches 0.5m from the face of the orifice, stop the grouting, turn off the high-pressure pump, pull the nozzle out with a special pull rod, remove the sealing device at the outermost end of the orifice pipe, close the circulating fluid outlet, and quickly pull out the drill pipe and the drill bit, close the large ball valve, and inject instant setting cement slurry (or cement slurry mixed with water glass and quick-setting agent) from the entrance of the sealing slurry to prevent the slurry from leaking.
(7)清洗管道及设备(7) Cleaning pipes and equipment
每根桩施工完毕后都应用清水高压冲洗管道及设备,确保管道内不留残渣,清洗完毕后移至下一桩位。After the construction of each pile, the pipeline and equipment should be flushed with clean water and high pressure to ensure that no residue is left in the pipeline, and then moved to the next pile after cleaning.
(8)施工注意事项(8) Precautions for construction
①桩体施工过程要连续,不能间断,防止断桩、短桩现象。注浆时接、卸、换管要快,防止塌孔和堵嘴。如因机械故障或其它原因停机在30-60分钟的,应重复搅喷1m,超过1h的,按断桩处理,应重新钻桩。严禁在未达到设计深度及尚未旋喷满的情况下进行旋喷机后退旋喷作业,严格控制钻孔深度、旋喷速度。①The construction process of the pile body should be continuous without interruption to prevent broken piles and short piles. When grouting, connect, unload and change pipes quickly to prevent holes from collapsing and plugging. If the machine stops for 30-60 minutes due to mechanical failure or other reasons, the spraying should be repeated for 1m, and if it exceeds 1h, it should be treated as a broken pile and the pile should be re-drilled. It is strictly forbidden to carry out the rotary spraying operation when the design depth is not reached and the rotary spraying machine is not full, and the drilling depth and rotary spraying speed are strictly controlled.
②认真做好浆液计量工作,记录浆液累计喷入量,严禁使用配合比不准确的浆液。②Conscientiously do a good job in the measurement of slurry, record the cumulative amount of slurry injected, and strictly prohibit the use of slurry with inaccurate mixing ratios.
③喷浆过程中如出现冒浆,出浆量小时应及时从孔口进行封堵,如果出浆量较大,则应考虑在浆液中加入速凝剂,并控制喷浆量和喷浆速度,注意勿使废浆聚集或流经开挖面底部,以免泡软底部地层。③ If there is slurry during the spraying process, the slurry output should be blocked from the orifice in time if the slurry output is small. If the slurry output is large, it should be considered to add an accelerator to the slurry, and control the spraying amount and spraying speed , Be careful not to let the waste slurry gather or flow through the bottom of the excavation face, so as not to soften the bottom strata.
④桩的角度要根据该段线路管幕钢管的角度控制,施工精度控制在±3‰范围内。④ The angle of the pile shall be controlled according to the angle of the pipe curtain steel pipe of this section of the line, and the construction accuracy shall be controlled within the range of ±3‰.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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