CN205166317U - Gasket separator - Google Patents

Abstract

The utility model discloses a gasket separating device, which is characterized in that it comprises a frame, a storage box arranged on the frame, a feeding mechanism arranged at the bottom of the storage box, and a material outlet respectively arranged in the storage box The distributing mechanism and the material receiving box and control circuit located at the discharge port of the distributing mechanism, the output end of the control circuit is connected with the electrical input end of the feeding mechanism and the distributing mechanism, and controls the feeding mechanism and the distributing mechanism. Mechanism sequence action. The utility model adopts the feeding mechanism and the unloading mechanism, through the electrical control of the controller and the sensor, it can realize the automatic separation of the gaskets, and the number of gaskets can be adjusted and controlled, which solves the problem that the existing manual work is labor-intensive and prone to counting errors However, the problems that seriously affect the performance of the engine work greatly improve the work efficiency, and have the beneficial effects of automatic control, stable and reliable work and high installation efficiency.

Description

A gasket separation device

technical field

The utility model relates to a separation device, in particular to a gasket separation device, which belongs to the technical field of automobile assembly equipment.

Background technique

In the engine assembly process of automobile production, in order to prevent loosening or reduce the compressive stress of the pressure bearing surface to protect the surface of the connected parts, a large number of gaskets are required for engine installation. In the existing gasket assembly process, the staff manually put gaskets on the bolts, and then send the engine to the assembly line for tightening and fixing. This manual operation has the following disadvantages: 1. The operator has to work for a long time Work is prone to work fatigue, resulting in low work efficiency; 2. Due to long hours of work, workers will experience mental fatigue and confusion, making the number of gaskets inaccurate when grabbing them, resulting in the gaskets set on the bolts. It does not correspond to the requirements of the assembly process, which seriously affects the running performance and working stability of the engine;

Therefore, it is of great significance to design an automatic control gasket separation device to reduce the work intensity of workers and improve work efficiency.

Utility model content

The purpose of the utility model is to solve the problem that the gasket installation of the existing engine is manually distributed and installed, and the number of gasket installations is prone to be wrong, which will seriously affect the working performance of the engine. It provides a gasket The separation device has the characteristics of automatic control, stable and reliable operation and high installation efficiency.

The purpose of this utility model can adopt following technical scheme to reach:

A gasket separation device, characterized in that it includes a frame, a storage box arranged on the frame, a feeding mechanism arranged at the bottom of the storage box, a control circuit, and a separation device respectively arranged at the discharge port of the storage box. The material receiving mechanism and the material receiving box arranged at the material outlet of the material distributing mechanism, the output end of the control circuit is connected with the electrical input ends of the feeding mechanism and the material distributing mechanism, and controls the sequential actions of the feeding mechanism and the material distributing mechanism.

As a preferred solution, there is a through groove for accommodating gaskets at the bottom of the storage box, and the feeding mechanism includes a hydraulic cylinder and a pusher plate arranged on the hydraulic cylinder; the pusher plate is slidable The ground is sleeved in the through groove, and the gasket in the through groove is pushed to the discharge port of the storage box by driving the hydraulic cylinder.

Further, there is a feeding channel between the storage box and the distribution mechanism, and the feeding port and the discharging port of the feeding channel are connected to the feeding port of the storage box and the feeding port of the feeding device respectively. feed port.

As a preferred solution, the material distribution mechanism includes an air cylinder, a material distribution block and a baffle, the material distribution block is connected to the output shaft of the air cylinder, and at least two holes through the distribution block are opened on the material distribution block. The groove of the material block, the baffle is arranged at the outlet end of the groove, and is fixedly installed on the frame; the output end of the control circuit is connected with the power input end of the cylinder, and the control cylinder drives the material distribution block relative to the The baffle moves to switch the respective grooves of the baffle switch.

As a preferred solution, an opening is opened at the bottom of the receiving box, and a door panel is provided; the door panel covers or opens the opening.

As a preferred solution, the control circuit includes a sensor and a controller, the sensor is arranged on the unloading channel, between the unloading channel and the distribution mechanism, and on the door panel, and the input of the controller The terminal is connected to the output terminal of the sensor to detect the number of gaskets rolled out from the storage box and the discharge port of the discharge channel.

As a preferred solution, the pushing plate is arranged inclined from top to bottom along the direction of the feeding channel, and correspondingly, the feeding channel is arranged inclined from top to bottom along the direction of the material distribution mechanism, forming a pad rolling aisle.

As a preferred solution, the door panel is provided with an elastic member, and the two ends of the elastic member are respectively connected to the door panel and the receiving box, and can drive the door panel to slide and cover the opening.

As a preferred solution, the controller is a PLC or an industrial computer.

Implementing the utility model has the following beneficial effects:

The utility model adopts the feeding mechanism and the unloading mechanism, through the electrical control of the controller and the sensor, it can realize the automatic separation of the gaskets, and the number of gaskets can be adjusted and controlled, which solves the problem that the existing manual work is labor-intensive and prone to counting errors However, the problems that seriously affect the performance of the engine work greatly improve the work efficiency, and have the beneficial effects of automatic control, stable and reliable work and high installation efficiency.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1 is a front view of the gasket separating device of the present invention.

FIG. 2 is a side view of FIG. 1 .

FIG. 3 is a top view of FIG. 1 .

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Specific embodiment 1:

Referring to Fig. 1, present embodiment comprises frame 1 and is located at the storage box 2 on described frame 1, is located at the feeding mechanism 3 of the bottom of storage box 2, control circuit, is respectively arranged at the discharge of storage box 2 The material distribution mechanism 4 of the mouth and the material receiving box 5 located at the discharge port of the material distribution mechanism 4, the output end of the control circuit is connected with the electrical input end of the material feeding mechanism 3 and the material distribution mechanism 4, and the control material feeding mechanism 3 and the material distribution mechanism 4 act in sequence. Specifically, the bottom of the storage box 2 is provided with a through groove 21 for accommodating gaskets, and the feeding mechanism 3 includes a hydraulic cylinder 31 and a pusher plate 32 arranged on the hydraulic cylinder 31; the pusher plate 32 is slidably sleeved in the through groove 21, and the gasket in the through groove 21 is pushed to the outlet of the storage box 2 by the hydraulic cylinder 31 . Further, there is a discharge channel 6 between the storage box 2 and the material distribution mechanism 4, and the feed port and the discharge port of the discharge channel 6 are connected to the discharge port and the discharge port of the storage box 2 respectively. The feeding port of the distribution mechanism 4. The pushing plate 32 is arranged obliquely from top to bottom along the direction of the unloading channel 6 , and correspondingly, the unloading channel 6 is arranged obliquely from top to bottom along the direction of the distributing mechanism 4 , forming a gasket rolling channel. When working, the gasket placed in the storage box 2 falls into the channel 21 under the action of gravity, and the hydraulic cylinder 31 pushes the pusher plate 32 installed in the channel 21 to rise to lift a certain number of gaskets . Since the gasket rolling channel is inclined, the gasket rolls into the unloading channel 6 and enters the feeding port of the distributing mechanism 4 through the unloading channel 6. The structure is simple and the feeding action is fast.

As shown in Figures 2 and 3, the material distribution mechanism 4 includes a cylinder 41, a material distribution block 42 and a baffle plate 43, the material distribution block 42 is connected to the output shaft of the cylinder 41, and the material distribution block 42 is There are at least two grooves 44 through the distribution block 42, the baffle plate 43 is arranged at the outlet end of the groove 44, and is fixedly installed on the frame 1; the output end of the control circuit is connected with the cylinder 41 is connected to the power input end, and the control cylinder 41 drives the material distribution block 42 to move relative to the baffle plate 43 so as to switch the baffle plate 43 to switch each groove 44 . In this embodiment, there are two grooves 44, and the control circuit controls the expansion and contraction of the cylinder 41 to drive the distribution block 42 to move. 44 are respectively connected with the discharge port of the blanking channel 6 and communicated to realize the material distribution operation of the two stations, which greatly improves the working efficiency of the gasket material distribution.

In order to quickly take out the gaskets falling into the material receiving box 5 from the material distributing mechanism 4, the bottom of the material receiving box 5 has an opening and a door panel 51; the door panel 51 covers or opens the opening. More preferably, the door panel 51 is provided with an elastic member 52, and the two ends of the elastic member 52 are respectively connected to the door panel 51 and the receiving box 5, which can drive the door panel 51 to slide and cover the opening. When a spacer needs to be taken out, the door panel 51 is manually pulled, and the gasket falls out under the action of gravity. After letting go, the door panel 51 returns to its original position under the action of the elastic member to close the opening.

The control circuit includes a sensor and a controller, and the sensor includes a first sensor 71 and a second sensor respectively arranged on the unloading channel 6, between the unloading channel 6 and the distribution mechanism 4, and on the door panel 51. sensor 72 and a third sensor 73 . The input end of the controller is connected to the output end of the sensor 7 to detect the number of shims rolled out from the storage box 2 and the discharge port of the unloading channel 6 . The controller is PLC or industrial computer.

Working principle of the utility model:

As shown in Figures 1 to 3, when working, first, the controller outputs a control signal to control the hydraulic cylinder 31 to drive the pusher plate 32 to rise, and push the gasket A of the through groove 21 at the bottom of the gasket placement box into the discharge channel 6. Count the number of shims entering the discharge channel 6 through the first sensor 71, and when the number reaches the set value, the hydraulic cylinder 31 drives the pusher plate 32 down to stop the supply. Then, the pads A entering the discharge channel 6 roll into a groove 44 of the distribution block 42 , and at the same time, the controller counts the number of pads entering the groove 44 through the second sensor 72 . When the quantity reaches the set value, the controller controls the expansion and contraction of the cylinder 41 to drive the distribution block 42 to move, so that the distribution block 42 switches to another groove 44 to connect with the discharge channel 6 and communicate with it. When the material distribution block 42 is switched to another groove 44 , the baffle plate 43 leaves the outlet of the previous groove 44 , so that the pads in the groove 44 start to roll and fall into the receiving box 5 . Finally, when the operator manually opens the door panel 51, the third sensor 73 sends a signal to the controller, and the controller controls the hydraulic cylinder 31 again to drive the pushing plate 32 up, so that the periodic reciprocating work can realize automatic control and accurate dispensing. The purpose of setting the number of gaskets greatly improves the installation efficiency.

What is disclosed above is only a preferred embodiment of the utility model, and of course it cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model are still covered by the utility model. scope.

Claims (9)

1. a spacer separating system, it is characterized in that: comprise frame and be located at Storage Box in described frame, be located at feed mechanism bottom Storage Box, control circuit, be located at the feeding distribution mechanism of the discharging opening of Storage Box respectively and be located at the pulp-collecting box of discharging opening of feeding distribution mechanism, the output of described control circuit is connected with the electrical input terminal of feed mechanism and feeding distribution mechanism, controls feed mechanism and feeding distribution mechanism sequentially-operating.

2. a kind of spacer separating system according to claim 1, is characterized in that: have the groove for accommodating pad bottom described Storage Box, described feed mechanism comprise hydraulic cylinder and with the scraping wings be located on hydraulic cylinder; Described scraping wings is set in described groove slidably, by Driven by Hydraulic Cylinder, the pad in groove is pushed to the discharging opening of Storage Box.

3. a kind of spacer separating system according to claim 1 and 2, it is characterized in that: have blanking channel between described Storage Box and described feeding distribution mechanism, charging aperture and the discharging opening of described blanking channel are connected the discharging opening of described Storage Box and the charging aperture of feeding distribution mechanism respectively.

4. a kind of spacer separating system according to claim 1, it is characterized in that: described feeding distribution mechanism comprises cylinder, distribution block and baffle plate, described distribution block connects the output shaft of described cylinder, described distribution block has the groove that at least two run through described distribution block, described baffle plate is located at the port of export of groove, and is fixedly installed in described frame; Described control circuit output is connected with the power input of cylinder, and control cylinder drives distribution block relative to baffle plate motion thus switches each groove of barrier switch.

5. a kind of spacer separating system according to claim 3, is characterized in that: have opening bottom described pulp-collecting box, and be provided with door-plate; Described door-plate covers or opens described opening.

6. a kind of spacer separating system according to claim 5, it is characterized in that: described control circuit comprises sensor and controller, described sensor is provided with multiple, and be located at described blanking channel, described door-plate and between described blanking channel and feeding distribution mechanism respectively, the input of described controller connects the output of described sensor, detects the pad quantity rolled out from the discharging opening of Storage Box and blanking channel.

7. a kind of spacer separating system according to claim 2, it is characterized in that: described scraping wings is obliquely installed from top to bottom along the direction of blanking channel, corresponding, described blanking channel is obliquely installed from top to bottom along feeding distribution mechanism direction, forms pad roll channel.

8. a kind of spacer separating system according to claim 5, is characterized in that: described door-plate is provided with elastic component, and the two ends of described elastic component are connected respectively on described door-plate and pulp-collecting box, door-plate can be driven to slide and cover described opening.

9. a kind of spacer separating system according to claim 6, is characterized in that: described controller is PLC or industrial computer.