CN112588932A - Stamping device is used in production of high-speed fastener - Google Patents
Stamping device is used in production of high-speed fastener Download PDFInfo
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- CN112588932A CN112588932A CN202011339705.8A CN202011339705A CN112588932A CN 112588932 A CN112588932 A CN 112588932A CN 202011339705 A CN202011339705 A CN 202011339705A CN 112588932 A CN112588932 A CN 112588932A
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- stamping
- punching
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- rod
- movable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
- B21D53/20—Making other particular articles rings, e.g. barrel hoops washers, e.g. for sealing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a stamping device for producing high-speed fasteners, which comprises an outer stamping machine, a stamping base structure, a stamping cutter structure, an automatic material receiving structure, an automatic material distributing structure and a material feeding structure, wherein the stamping base structure is fixedly arranged in the outer stamping machine, the stamping cutter structure is movably arranged right above the stamping base structure, the automatic material receiving structure is fixedly arranged on one side of the outer wall of the outer stamping machine, the automatic material distributing structure is fixedly arranged on one side of the outer wall of the outer stamping machine, and the material feeding structure is fixedly arranged on the outer wall of the other side of the outer stamping machine. And any additional power equipment is not needed, so that a large amount of power resources are saved.
Description
Technical Field
The invention relates to the technical field of stamping equipment, in particular to a stamping device for producing a high-speed fastener.
Background
The fastener is a mechanical part which is used for fastening and connecting and has wide application, the fastener has wide application industry, including the industries of energy, electronics, electrical appliances, machinery, chemical engineering, metallurgy, molds, hydraulic pressure and the like, and various fasteners can be seen on various machines, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemical engineering, instruments, supplies and the like, and the fastener is a mechanical basic part which has the most wide application, and has the characteristics of various types and specifications, different performance and purposes, and extremely high standardization, serialization and universalization degrees, so that the fastener of the existing national standard is called as a standard fastener or is called as a standard part for short;
the design principle of the punch press is that circular motion is converted into linear motion to achieve the work of punching and forming parts;
however, the existing fastener punching apparatus has the following drawbacks:
(1) in the stamping process of the gasket in the conventional fastener, the gasket is generally formed by two stamping operations, an inner hole is stamped out firstly, and then an outer ring is stamped out, and the two stamping operations are carried out in sequence, so that the working time is consumed, the product production speed is seriously influenced, the product yield is low, and the stamping at two sides needs different electric equipment for control, so that the manufacturing cost of equipment is high, and the energy consumption is high;
(2) after the existing fastener is subjected to punch forming, automatic material picking work is realized by installing additional power equipment, and frequent electric material picking can drive huge power consumption and does not accord with the national policy of energy conservation and emission reduction;
(3) after stamping forming in current fastener, do not set up the device that realizes finished product and waste separation specially, traditional separation mode all is that the manual work carries out the manual separation, and this mode work efficiency is low, and wastes time and energy, still exists and utilizes distinctive separation to equip the separation, but this mode consumes extra electric power, and still needs the artifical transport of constantly making a round trip.
Disclosure of Invention
The invention aims to provide a stamping device for producing high-speed fasteners, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a stamping device for producing high-speed fasteners comprises an outer stamping machine, a stamping base structure, a stamping cutter structure, an automatic material receiving structure, an automatic material distributing structure and a material feeding structure;
the stamping machine comprises a stamping outer machine, a stamping base structure, an automatic material receiving structure, an automatic material distributing structure, a feeding structure and a stamping cutter structure, wherein the stamping base structure is fixedly arranged in the stamping outer machine, the stamping cutter structure is movably arranged right above the stamping base structure, the automatic material receiving structure is fixedly arranged on one side of the outer wall of the stamping outer machine, the automatic material distributing structure is fixedly arranged on one side of the outer wall of the stamping outer machine, and the feeding structure is fixedly arranged on the outer wall of;
the punching press cutter structure strikes and extrudees the stamping forming work that the process of punching press base structure is used for directly accomplishing annular gasket, the automatic material structure that connects utilizes the kinetic energy that the punching press cutter structure removed catches by inside exhaust part of punching press cutter structure and waste material, divide the material structure to utilize automatically the sorting work of waste material and part is accomplished to the kinetic energy of pay-off structure pay-off.
Further, the stamping machine body is further arranged inside the outer stamping machine body, a guide rail frame is fixedly mounted on the side wall inside the stamping machine body, a stamping lifting device is fixedly mounted at the top end inside the stamping machine body, a stamping rod is movably arranged inside the stamping lifting device, a moving seat is fixedly connected to the bottom end of the stamping rod, and the moving seat is movably mounted inside the guide rail frame.
Furthermore, the inner surface of the punching machine body is fixedly provided with distance adjusting grooves, side auxiliary wheels are movably mounted in the four distance adjusting grooves, and an inner cavity is fixedly formed in the bottom end of the punching machine body.
Furthermore, the punching base structure further comprises a fixed outer base body, the fixed outer base body is movably mounted at the top end of the inner cavity, a movable inner base body is movably sleeved inside the fixed outer base body, a fixed base is fixedly mounted at the bottom end inside the inner cavity, the upper surface of the fixed base is located inside the inner cavity, an inner ring punching rod is fixedly mounted inside the inner cavity, the inner ring punching rod movably penetrates through the inside of the movable inner base body, and the outer surface of the inner ring punching rod is located on the lower surface of the movable inner base body and is sleeved with a bottom reset spring.
Further, the inside outer loop blade holder that still includes of punching press cutter structure, outer loop blade holder fixed mounting be in the lower surface of removal seat, the inside flexible chamber in having seted up of outer loop blade holder, the inside movable mounting in the flexible chamber of interior flexible has interior movable rod, the fixed welding of interior movable rod bottom has the inner ring bedplate, interior movable rod surface is located the fixed reset spring that has cup jointed in the flexible intracavity portion of interior, interior movable rod top has connect limit nut through threaded connection.
Furthermore, the outer diameter of the outer ring cutter holder is equal to the outer diameter of the top end of the movable inner seat body, and the outer diameter of the inner ring seat plate is equal to the diameter of the inner ring stamping rod.
Further, it still includes the material receiving hopper to connect the inside material receiving structure, it has the connecting rod to connect the inside one end fixed mounting of hopper, the fixed welding of removal seat lower surface one side has the rotation, the internal rotation of turning is connected with first screw rod, first screw rod other end screw thread has cup jointed the regulator, the inside screw thread of regulator other end has cup jointed the second screw rod, the activity of the second screw rod other end is cup jointed the surface of connecting rod, the fixed welding in punching press organism outer wall one side has the side mount, side mount both ends all rotate and are connected with the side connecting channel pole, two the side connecting channel pole other end all rotates and connects connect the both sides outer wall that connects the hopper.
Further, the inside work bin that still includes of automatic material distributing structure, work bin fixed mounting is in outer wall one side of punching press organism, work bin one side outer wall top fixed mounting connects the material guide box, connect the material guide box inside to rotate and install and pick up the material wheel, it evenly sets up at material wheel surface edge and runs through pick up the material groove of picking up the material wheel, work bin outer wall top is fixed and has been seted up the rolling rail, work bin outer wall one side is fixed and has been seted up the small-size export, work bin outer wall is located the fixed jumbo size export of having seted up in small-size export one side, work bin outer wall bottom mounting seted up with the communicating little discharge gate of small-size export, work bin outer wall bottom mounting seted up with the communicating big discharge gate of jumbo size export.
Further, it leads the incasement wall to connect the material to be close to one side of punching press organism is fixed to be seted up and is kept off the slider, it leads the incasement wall opposite side to connect the material to be fixed to have seted up and leads the slider, it has the internal rotation axle to pick up the fixed cover in the material wheel center that has connect, the surface of the other end of internal rotation axle is located it has the guide pulley to divide the incasement portion fixed cover to have.
Further, the inside pay-off frame that still includes of pay-off structure, pay-off frame fixed mounting be in the outer wall opposite side of punching press organism, the fixed welding in pay-off frame top one side has the transmission support body, both sides the pay-off frame inboard all rotates and installs the deflector roll, another lateral wall fixed mounting in pay-off frame top has the rotary motor, the rotary motor output and one the deflector roll passes through shaft coupling fixed connection, deflector roll one end surface is located the inside fixed interior driving belt that has cup jointed of transmission support body, the inside rotation of transmission support body installs the steering spindle, one the deflector roll with the steering spindle surface is all fixed the connection belt that has cup jointed, the steering spindle surface is still fixed to have cup jointed outer driving belt, the fixed cup joint of outer driving belt other end is in the surface of.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the gasket, the punching base structure and the punching cutter structure are arranged, the outer ring cutter holder downwards punches and drives the movable inner base body to move, so that the forming work of the outer ring of the gasket is completed, meanwhile, the inner ring punching rod upwards pushes and drives the inner ring base plate to move, so that the forming work of the central circular hole of the gasket is completed, and in the process, the outer ring forming and the inner hole forming of the annular gasket are completed simultaneously, so that the traditional twice punching forming work is changed, a large amount of punching time is saved, and the yield and the forming speed of products are improved;
(2) according to the automatic material receiving device, the automatic material receiving structure is arranged, the annular gasket and the circular waste material discharged from the inner part of the outer ring cutter holder can fall into the receiving hopper together, the purpose of automatic material receiving is achieved, the traditional electric material receiving mode is changed, and extra electric power equipment is omitted;
(3) according to the automatic material distribution device, the automatic material distribution structure is arranged, finished products or waste materials can enter one material collection groove in the material collection wheel in a single mode, rotate to fall on the upper surface of the rolling rail one by one to roll, and then fall into the outlet with the corresponding size, so that the purpose of automatically separating the waste materials from the finished products is achieved, the work of manually sorting the finished products is omitted, the labor is saved, the product output efficiency and speed are improved, and the package can be directly completed after separation;
(4) in the invention, the inner hole of the gasket is formed without any power equipment, so that the manufacturing cost of the total device is reduced while the power resource is saved; the receiving hopper completes the effect of automatic receiving by utilizing the kinetic energy of the movement of the movable seat, saves a large amount of power resources and reduces the manufacturing cost of the total device; and finally, the kinetic energy of the guide roller for assisting feeding is utilized to drive the material picking wheel to rotate, any additional electric equipment is not needed, a large amount of electric power resources are saved, the manufacturing cost of the total device is reduced, and the national policy of energy conservation and emission reduction is met.
Drawings
FIG. 1 is a schematic structural view of a high speed fastener producing punch apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a stamped outer machine shown in the embodiment of FIG. 1;
FIG. 3 is a schematic cross-sectional view of the punch base structure and the punch cutter structure shown in the embodiment of FIG. 1;
FIG. 4 is a cross-sectional structural view of the punch cutter structure shown in the embodiment of FIG. 1;
fig. 5 is a schematic structural view of the automatic material receiving structure shown in the embodiment of fig. 1;
FIG. 6 is a schematic view of an assembly structure of the automatic material distributing structure and the feeding structure shown in the embodiment of FIG. 1;
FIG. 7 is a schematic cross-sectional view of the carrier body shown in the embodiment of FIG. 1;
FIG. 8 is a schematic sectional view of the material separating box shown in the embodiment of FIG. 1.
Reference numerals: 1. punching an outer machine; 101. punching the machine body; 102. a guide rail bracket; 103. a stamping rod; 104. a movable seat; 105. a side auxiliary wheel; 106. a distance adjusting groove; 107. an inner cavity; 2. stamping the base structure; 201. fixing the outer seat body; 202. a movable inner seat body; 203. an inner ring stamping rod; 204. a fixed base; 205. a bottom return spring; 3. a stamping cutter structure; 301. an outer ring cutter holder; 302. an inner telescoping cavity; 303. an inner movable rod; 304. an inner ring seat plate; 305. an upper return spring; 306. a limit nut; 4. an automatic material receiving structure; 401. a swivel; 402. a first screw; 403. a regulator; 404. a second screw; 405. a receiving hopper; 406. a connecting rod; 407. a side fixing frame; 408. the side is connected with a slot rod; 5. an automatic material distributing structure; 501. a material distributing box; 502. a material receiving guide box; 503. a material picking wheel; 504. a material picking groove; 505. rolling the rail; 506. a small size outlet; 507. a large size outlet; 508. a small discharge hole; 509. a large discharge hole; 510. a sliding block is blocked; 511. a guide slider; 512. an inner rotating shaft; 513. a guide wheel; 6. a feeding structure; 601. a feeding frame; 602. a transmission frame body; 603. a guide roller; 604. a rotary motor; 605. an inner drive belt; 606. a steering shaft; 607. connecting a belt; 608. an outer drive belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8 together, fig. 1 is a schematic structural diagram of a stamping device for producing a high-speed fastener according to an embodiment of the present invention, fig. 2 is a schematic structural diagram of a stamping external machine shown in fig. 1, fig. 3 is a schematic sectional structural diagram of a stamping base structure and a stamping cutter structure shown in fig. 1, fig. 4 is a schematic sectional structural diagram of a stamping cutter structure shown in fig. 1, fig. 5 is a schematic structural diagram of an automatic material receiving structure shown in fig. 1, fig. 6 is a schematic assembled structural diagram of an automatic material distributing structure and a material feeding structure shown in fig. 1, fig. 7 is a schematic sectional structural diagram of a transmission frame body shown in fig. 1, and fig. 8 is a schematic sectional structural diagram of a material distributing box shown in fig. 1.
The utility model provides a stamping device is used in production of high-speed fastener, includes, the outer machine 1 of punching press, punching press base structure 2, punching press cutter structure 3, automatic material structure 4, automatic material structure 5 and pay-off structure 6 of connecing, 2 fixed mounting of punching press base structure are in the outside machine 1's of punching press inside, 3 activities of punching press cutter structure set up directly over punching press base structure 2, automatic material structure 4 that connects is fixed to be set up the outer wall one side of the outer machine 1 of punching press, automatic material structure 5 fixed mounting be in the outer wall one side of the outer machine 1 of punching press, pay-off structure 6 fixed mounting be in the opposite side outer wall of the outer.
Punching press cutter structure 3 strikes and extrudees the stamping forming work that punching press base structure 2's process is used for directly accomplishing annular gasket, automatically, connect material structure 4 to utilize the kinetic energy that punching press cutter structure 3 removed catches by inside exhaust part and the waste material of punching press cutter structure 3, divide material structure 5 to utilize automatically the sorting work of waste material and part is accomplished to the kinetic energy of 6 pay-offs of pay-off structure.
The stamping outer machine 1 is characterized by further comprising a stamping machine body 101, a guide rail frame 102 is fixedly mounted on the side wall inside the stamping machine body 101, a stamping lifting device is fixedly mounted at the top end inside the stamping machine body 101, a stamping rod 103 is movably arranged inside the stamping lifting device, a moving seat 104 is fixedly connected to the bottom end of the stamping rod 103, and the moving seat 104 is movably mounted inside the guide rail frame 102.
The punching lifting device inside the punching machine body 101 drives the punching rod 103 to move up and down continuously, thereby driving the moving seat 104 to move up and down continuously inside the guide rail frame 102.
The inner surface of the punching machine body 101 is fixedly provided with distance adjusting grooves 106, the four distance adjusting grooves 106 are movably provided with side auxiliary wheels 105, the inner part of the bottom end of the punching machine body 101 is fixedly provided with an inner cavity 107, the positions of the side auxiliary wheels 105 are correspondingly adjusted according to the width of the raw material, and the side auxiliary wheels 105 are attached to the two sides of the raw material to assist the movement of the raw material.
The punching base structure 2 further comprises a fixed outer base body 201, the fixed outer base body 201 is movably mounted at the top end of the inner cavity 107, a movable inner base body 202 is movably sleeved inside the fixed outer base body 201, a fixed base 204 is fixedly mounted at the bottom end inside the inner cavity 107, an inner ring punching rod 203 is fixedly mounted on the upper surface of the fixed base 204 inside the inner cavity 107, the inner ring punching rod 203 movably penetrates through the inside of the movable inner base body 202, and a bottom reset spring 205 is sleeved on the lower surface of the inner ring punching rod 203 on the lower surface of the movable inner base body 202.
Inside outer loop blade holder 301 that still includes of punching press cutter structure 3, outer loop blade holder 301 fixed mounting be in the lower surface of removal seat 104, outer loop blade holder 301 is inside to be fixed and has been seted up interior flexible chamber 302, the inside movable mounting in interior flexible chamber 302 has interior movable rod 303, the fixed welding in interior movable rod 303 bottom has inner ring bedplate 304, interior movable rod 303 surface is located the inside fixed reset spring 305 that has cup jointed in interior flexible chamber 302, interior movable rod 303 top has connect limit nut 306 through the threaded connection.
The movable seat 104 drives the outer ring cutter holder 301 to move downwards, the outer ring cutter holder 301 contacts the upper surface of the raw material and is punched, the movable inner seat body 202 receives the punching pressure, the movable inner seat body moves downwards in the fixed outer seat body 201 and simultaneously extrudes the bottom return spring 205, the circular part of the gasket is punched, the movable inner seat body 202 moves downwards, the inner ring punching rod 203 is in a fixed state, the inner ring punching rod 203 relatively upwards punches the center of the circular gasket in the downward punching process of the circular gasket, the inner ring cutter holder 304 receives the punching pressure, the movable inner seat body moves upwards in the outer ring cutter holder 301 and simultaneously extrudes the upper return spring 305, the center of the circular gasket is punched, and the punching forming work of the annular gasket is finally realized, in the process, the outer ring forming and the inner hole forming of the annular gasket are simultaneously completed, so the traditional two-time punching forming work is changed, the punching time is greatly saved, the product yield and the forming speed of products are improved, in addition, the inner hole forming of the gasket does not need any power equipment, the power resource is saved, and meanwhile, the manufacturing cost of the total device is also reduced.
The outer diameter of the outer ring cutter holder 301 is equal to that of the top end of the movable inner base body 202, so that the outer ring forming work of the gasket is facilitated, and the outer diameter of the inner ring base plate 304 is equal to that of the inner ring stamping rod 203, so that the inner hole forming work of the gasket is facilitated.
Automatic connect inside hopper 405 that still includes of material structure 4, connect the inside one end fixed mounting of hopper 405 to have connecting rod 406, remove the fixed welding in seat 104 lower surface one side and turn 401, turn 401 inside and rotate and be connected with first screw rod 402, first screw rod 402 other end screw thread has cup jointed regulator 403, the inside screw thread of regulator 403 other end has cup jointed second screw rod 404, the activity of second screw rod 404 other end is cup jointed the surface of connecting rod 406, the fixed welding in punching press organism 101 outer wall one side has side mount 407, side mount 407 both ends all rotate and are connected with side connecting groove pole 408, two the side connecting groove pole 408 other end all rotates and connects connect the both sides outer wall that connects hopper 405.
In the process that the movable base 104 moves downwards, the rotating body 401 moves downwards, and the side fixing frame 407 is always in a fixed state, so that the first screw 402, the adjuster 403 and the second screw 404 are combined into a push rod to push the movable material receiving hopper 405 to perform deflection motion, and one end of the material receiving hopper 405 leaves the position right below the outer ring tool apron 301.
When the moving seat 104 moves upwards, the receiving hopper 405 resets after deflecting, and the receiving hopper 405 returns to the position under the outer ring tool apron 301 again, so that the annular gasket and the circular waste material discharged from the inner part of the outer ring tool apron 301 fall into the receiving hopper 405 together, the process achieves the purpose of automatically receiving materials, the traditional electric material receiving mode is changed, extra power equipment is omitted, a large amount of power resources are saved, and the manufacturing cost of the total device is reduced.
Connect material guide box 502 inner wall to be close to one side of punching press organism 101 is fixed has been seted up and has been kept off slider 510, connect material guide box 502 inner wall opposite side is fixed to have been seted up and has been led slider 511, it has internal rotating shaft 512 to pick up the inside fixed cover in material wheel 503 center, internal rotating shaft 512 other end surface is located divide the inside fixed cover of workbin 501 to have connect guide pulley 513, and the diameter size according to circular waste material must be less than the diameter size of annular finished product gasket, by the inside of connecting together leading-in branch workbin of finished product and waste material that hopper 405 caught.
The blocking slide block 510 is to avoid the two materials from directly falling onto the surface of the rolling rail 505, the guide slide block 511 is to ensure the side walls of the two materials and the side wall of the material picking wheel 503 to keep a state of being attached at any time, when the material picking wheel 503 rotates, the finished products or the waste materials enter into one material picking groove 504 individually, the upper surface of the rolling rail 505 is driven according to the rotation of the material picking wheel 503 and then falls onto the upper surface of the rolling rail 505 to roll, the annular gasket rolls along the oblique downward direction of the rolling rail 505 on the oblique surface of the top end of the material separating box 501, when rolling to the large-size outlet 507, the circular waste materials directly fall into the material separating box 501 and are discharged from the large outlet 509, in addition, the circular waste materials roll along the oblique downward direction of the rolling rail 505 on the oblique surface of the top end of the material separating box 501, when rolling to the small-size outlet 506, the circular waste materials directly fall into the material separating box 501 and are discharged, the process realizes the purpose of automatically separating the waste materials from the finished products, saves the work of manually sorting the finished products, saves manpower, also improves the efficiency and the speed of product production, and can directly complete the package after separation.
The feeding structure 6 further comprises a feeding frame 601 inside, the feeding frame 601 is fixedly installed on the other side of the outer wall of the stamping machine body 101, a transmission frame body 602 is fixedly welded on one side of the top end of the feeding frame 601, guide rollers 603 are rotatably arranged on the inner sides of the feeding frames 601 on the two sides, the other side wall of the top end of the feeding frame 601 is fixedly provided with a rotary motor 604, the output end of the rotary motor 604 is fixedly connected with one guide roller 603 through a coupler, the outer surface of one end of the guide roller 603 is positioned inside the transmission frame body 602 and is fixedly sleeved with an inner transmission belt 605, a steering shaft 606 is rotatably installed in the transmission frame body 602, a connecting belt 607 is fixedly sleeved on the outer surfaces of the guide roller 603 and the steering shaft 606, an outer transmission belt 608 is fixedly sleeved on the outer surface of the steering shaft 606, and the other end of the outer transmission belt 608 is fixedly sleeved on the outer surface of the guide wheel 513.
The rotating motor 604 is started to drive the single guide roller 603 to rotate, the other guide roller 603 is driven to rotate through the transmission of the inner transmission belt 605, and therefore the feeding work is completed.
In summary, in the stamping device for producing high-speed fasteners according to the present invention, when the stamping device is operated, the stamping lifter inside the stamping machine body 101 drives the stamping rod 103 to move up and down continuously, so as to drive the movable base 104 to move up and down continuously inside the rail frame 102, and the position of the side auxiliary wheel 105 is adjusted according to the width of the raw material, so that the side auxiliary wheel 105 is attached to the raw material on both sides of the raw material to assist the movement of the raw material.
Then, the moving seat 104 drives the outer ring cutter holder 301 to move downwards, the outer ring cutter holder 301 contacts the upper surface of the raw material and is stamped, at this time, the movable inner seat body 202 receives stamping pressure, moves downwards in the fixed outer seat body 201 and simultaneously extrudes the bottom return spring 205, at this time, the circular part of the gasket is stamped and formed, when the movable inner seat body 202 moves downwards, because the inner ring stamping rod 203 is in a fixed state, in the process of stamping the circular gasket downwards, the inner ring stamping rod 203 relatively stamps the center of the circular gasket upwards, at this time, the inner ring 304 receives stamping pressure, moves upwards in the outer ring cutter holder 301 and simultaneously extrudes the upper return spring 305, at this time, the center of the circular gasket is stamped and formed into a hole, and finally, the stamping and forming of the outer ring and the inner hole of the annular gasket are completed simultaneously, therefore, the traditional work of twice punch forming is changed, a large amount of punching time is saved, the yield and the forming speed of products are improved, in addition, the inner hole forming of the gasket does not need any power equipment, the power resource is saved, and meanwhile, the manufacturing cost of the total device is also reduced.
Meanwhile, in the process that the movable base 104 moves downwards, the rotating body 401 moves downwards, and the side fixing frame 407 is always in a fixed state, so that the first screw 402, the regulator 403 and the second screw 404 are combined into a top rod to push the receiving hopper 405 to perform deflection motion, one end of the receiving hopper 405 leaves the position right below the outer ring cutter holder 301, in the process that the movable base 104 moves upwards, the receiving hopper 405 resets after deflection, and the receiving hopper 405 returns to the position right below the outer ring cutter holder 301 again, so that the annular gasket and the circular waste material discharged from the inner part of the outer ring cutter holder 301 fall into the inner part of the receiving hopper 405 together.
Then, the finished products and the scraps received by the receiving hopper 405 are guided into the interior of the sorting box 501, the blocking slider 510 is used for preventing the finished products and the scraps from directly falling onto the surface of the rolling rail 505, the guiding slider 511 is used for ensuring that the side walls of the finished products and the scraps are always kept in a state of being attached to the side wall of the material picking wheel 503, the finished products or the scraps enter the interior of one material picking groove 504 individually during the rotation of the material picking wheel 503, the upper surface of the rolling rail 505 is driven according to the rotation of the material picking wheel 503 and then rolls on the upper surface of the rolling rail 505, the annular gasket rolls along the inclined downward direction of the rolling rail 505 on the inclined surface attached to the top end of the sorting box 501, when rolling to the large-size outlet 507, the annular gasket directly falls into the interior of the sorting box 501 and is discharged from the large-size outlet 509, in addition, the circular scraps are attached to the inclined surface of the top end of the sorting box 501, roll along the inclined downward direction of, the waste materials are directly dropped into the material distribution box 501 and discharged from the small discharge hole 508, the purpose of automatically separating the waste materials from the finished products is achieved, the work of manually sorting the finished products is omitted, labor is saved, the efficiency and the speed of the finished products are improved, and the packaging can be directly completed after separation.
Finally, the rotating motor 604 is started to drive the single guide roller 603 to rotate, and then the other guide roller 603 is driven to rotate through the transmission of the inner transmission belt 605, so that the feeding work is completed, in addition, in the feeding process, one guide roller 603 rotates, meanwhile, the steering shaft 606 is driven to rotate through the transmission of the connecting belt 607, and then the guide roller 513 is driven to rotate through the transmission of the outer transmission belt 608, so that the purpose of driving the material picking wheel 503 to rotate is finally realized, therefore, in the separation work of waste materials and finished products, no extra power equipment is needed to work, a large amount of power resources are saved, and the manufacturing cost of the total device is also reduced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high-speed fastener production is with stamping device, includes, outer machine (1) of punching press, its characterized in that: the automatic material distributing device comprises a stamping base structure (2), a stamping cutter structure (3), an automatic material receiving structure (4), an automatic material distributing structure (5) and a material feeding structure (6);
the stamping machine is characterized in that the stamping base structure (2) is fixedly arranged inside the stamping outer machine (1), the stamping cutter structure (3) is movably arranged right above the stamping base structure (2), the automatic material receiving structure (4) is fixedly arranged on one side of the outer wall of the stamping outer machine (1), the automatic material distributing structure (5) is fixedly arranged on one side of the outer wall of the stamping outer machine (1), and the feeding structure (6) is fixedly arranged on the outer wall of the other side of the stamping outer machine (1);
punching press cutter structure (3) are strikeed and are extruded the stamping forming work that the process of punching press base structure (2) is used for directly accomplishing annular gasket, automatically, connect material structure (4) to utilize the kinetic energy that punching press cutter structure (3) removed catches by inside exhaust part of punching press cutter structure (3) and waste material, divide material structure (5) to utilize automatically the sorting work of waste material and part is accomplished to the kinetic energy of pay-off structure (6) pay-off.
2. The punching device for producing the high-speed fastener according to claim 1, wherein the punching machine body (101) is further arranged inside the outer punching machine body (1), a guide rail frame (102) is fixedly arranged on a side wall inside the punching machine body (101), the punching lifting device is fixedly arranged at the top end inside the punching machine body (101), the punching rod (103) is movably arranged inside the punching lifting device, the moving seat (104) is fixedly connected to the bottom end of the punching rod (103), and the moving seat (104) is movably arranged inside the guide rail frame (102).
3. The punching device for producing the high-speed fastener according to claim 2, wherein an adjustable distance groove (106) is fixedly formed in the inner surface of the punching machine body (101), side auxiliary wheels (105) are movably mounted in the four adjustable distance grooves (106), and an inner cavity (107) is fixedly formed in the bottom end of the punching machine body (101).
4. The stamping device for producing the high-speed fasteners according to claim 3, wherein the stamping base structure (2) further comprises a fixed outer base body (201), the fixed outer base body (201) is movably mounted at the top end of the inner cavity (107), a movable inner base body (202) is movably sleeved inside the fixed outer base body (201), a fixed base (204) is fixedly mounted at the bottom end inside the inner cavity (107), the upper surface of the fixed base (204) is located inside the inner cavity (107) and fixedly mounted with an inner ring stamping rod (203), the inner ring stamping rod (203) movably penetrates through the movable inner base body (202), and the outer surface of the inner ring stamping rod (203) is located on the lower surface of the movable inner base body (202) and sleeved with a bottom reset spring (205).
5. The stamping device for producing the high-speed fasteners as claimed in claim 4, wherein the stamping cutter structure (3) further comprises an outer ring cutter holder (301), the outer ring cutter holder (301) is fixedly mounted on the lower surface of the movable seat (104), an inner telescopic cavity (302) is fixedly formed in the outer ring cutter holder (301), an inner movable rod (303) is movably mounted in the inner telescopic cavity (302), an inner ring seat plate (304) is fixedly welded at the bottom end of the inner movable rod (303), an outer surface of the inner movable rod (303) is fixedly sleeved in the inner telescopic cavity (302) and is provided with an upper return spring (305), and a top end of the inner movable rod (303) is sleeved with a limit nut (306) through threaded connection.
6. The punching device for producing the high-speed fastener according to claim 5, wherein the outer diameter dimension of the outer ring cutter holder (301) is equal to the outer diameter dimension of the top end of the movable inner seat body (202), and the outer diameter dimension of the inner ring seat plate (304) is equal to the diameter dimension of the inner ring punching rod (203).
7. The stamping device for producing the high-speed fasteners according to claim 2, wherein the automatic material receiving structure (4) further comprises a material receiving hopper (405) inside, one end inside the material receiving hopper (405) is fixedly provided with a connecting rod (406), one side of the lower surface of the movable seat (104) is fixedly welded with a rotating body (401), the inside of the rotating body (401) is rotatably connected with a first screw (402), the other end of the first screw (402) is in threaded sleeve connection with an adjuster (403), the other end of the adjuster (403) is in threaded sleeve connection with a second screw (404), the other end of the second screw (404) is movably sleeved on the outer surface of the connecting rod (406), one side of the outer wall of the stamping machine body (101) is fixedly welded with a side fixing frame (407), and two ends of the side fixing frame (407) are both rotatably connected with side connecting slot rods (408), and the other ends of the side connecting groove rods (408) are rotatably connected to the outer walls of the two sides of the material receiving hopper (405).
8. The punching device for producing the high-speed fasteners according to claim 2, wherein the automatic material distribution structure (5) further comprises a material distribution box (501), the material distribution box (501) is fixedly installed on one side of the outer wall of the punching machine body (101), a material receiving guide box (502) is fixedly installed at the top end of the outer wall on one side of the material distribution box (501), a material picking wheel (503) is rotatably installed inside the material receiving guide box (502), a material picking groove (504) penetrating through the material picking wheel (503) is uniformly formed in the edge of the surface of the material picking wheel (503), a rolling rail (505) is fixedly formed at the top end of the outer wall of the material distribution box (501), a small-size outlet (506) is fixedly formed on one side of the outer wall of the material distribution box (501), a large-size outlet (507) is fixedly formed on one side of the small-size outlet (506), the bottom end of the outer wall of the material distribution box (501) is fixedly provided with a small discharge hole (508) communicated with the small-size outlet (506), and the bottom end of the outer wall of the material distribution box (501) is fixedly provided with a large discharge hole (509) communicated with the large-size outlet (507).
9. The punching device for producing the high-speed fastener according to claim 8, wherein a blocking slide block (510) is fixedly arranged on one side of the inner wall of the material receiving guide box (502) close to the punching machine body (101), a guide slide block (511) is fixedly arranged on the other side of the inner wall of the material receiving guide box (502), an inner rotating shaft (512) is fixedly sleeved inside the center of the material picking wheel (503), and a guide wheel (513) is fixedly sleeved on the outer surface of the other end of the inner rotating shaft (512) and positioned inside the material distributing box (501).
10. The stamping device for producing the high-speed fasteners as claimed in claim 9, wherein the feeding structure (6) further comprises a feeding frame (601), the feeding frame (601) is fixedly installed at the other side of the outer wall of the stamping machine body (101), one side of the top end of the feeding frame (601) is fixedly welded with a transmission frame body (602), the inner sides of the feeding frame (601) at two sides are rotatably installed with guide rollers (603), the other side wall of the top end of the feeding frame (601) is fixedly installed with a rotating motor (604), the output end of the rotating motor (604) is fixedly connected with one guide roller (603) through a shaft coupling, the outer surface of one end of the guide roller (603) is positioned inside the transmission frame body (602) and fixedly sleeved with an inner transmission belt (605), the inside of the transmission frame body (602) is rotatably installed with a steering shaft (606), and the outer surfaces of one guide roller (603) and the steering shaft (606) are fixedly sleeved with, the outer surface of the steering shaft (606) is fixedly sleeved with an outer transmission belt (608), and the other end of the outer transmission belt (608) is fixedly sleeved on the outer surface of the guide wheel (513).
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| CN202011339705.8A CN112588932B (en) | 2020-11-25 | 2020-11-25 | Stamping device is used in high-speed fastener production |
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| CN202011339705.8A CN112588932B (en) | 2020-11-25 | 2020-11-25 | Stamping device is used in high-speed fastener production |
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| CN112588932B CN112588932B (en) | 2023-04-21 |
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Also Published As
| Publication number | Publication date |
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| CN112588932B (en) | 2023-04-21 |
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