CN205151056U - Turbine part welding seam detects uses unloading controlling means - Google Patents
Turbine part welding seam detects uses unloading controlling means Download PDFInfo
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- CN205151056U CN205151056U CN201520998728.8U CN201520998728U CN205151056U CN 205151056 U CN205151056 U CN 205151056U CN 201520998728 U CN201520998728 U CN 201520998728U CN 205151056 U CN205151056 U CN 205151056U
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Abstract
The utility model discloses a turbine part welding seam detects uses unloading controlling means, be equipped with including it on material loading station and unloading station table surface, be used for the detection material loading station department have or not the dish that gathers materials material loading photoelectric sensor, be used for surveying unloading station department have or not the dish that gathers materials unloading photoelectric sensor, be used for surveying gather materials set direction whether two the direction photoelectric sensor of exact and the control system of material loading station department, material loading photoelectric sensor unloading photoelectric sensor and two direction photoelectric sensor all with two are connected to the control system electricity direction photoelectric sensor gathers materials to coil through the detection and goes up two constitutional featuress of waiting to detect turbine part of head and the tail, and whether the exact is judged to provide set direction of gathering materials. The utility model discloses can intelligent control the gather materials transport of dish, it is the maloperation to reduce the people to further improve automatic feeding's efficiency.
Description
Technical field
The utility model relates to turbine part weld seam detection technical field, specifically relates to a kind of turbine part weld seam detection baiting control device.
Background technology
Turbine part 1, also known as turbine shaft, is the important component part of automobile turbocharger, is welded by turbine wheel 11 and rotating shaft 12.Under turbine part works in high temperature and high speed state usually, working speed from per minute several ten thousand to more than 200,000 ten thousand turns, its manufacture adopts electro-beam welding process usually, because turbine wheel and rotating shaft are welded by different-alloy rings of material, and welding quality affects by welding gear and technology controlling and process etc., the apparent defect of its commissure is more, and such as rosin joint (the second welding procedure does not complete), pit (welding husky hole) etc., affect welding quality.At present, the bead appearance quality testing of turbine part mainly relies on the visual detection of people or CT to detect.Artificial visual detection is easy undetected part not only, and artificial accuracy of detection is lower, is difficult to identify for little welding pit and cavity, 100% can not identify surperficial defective part.And CT to detect buying equipment investment too high, and longly cannot be used for large batch of suitability for industrialized production detection time.
In order to solve the problems of the technologies described above, present applicant has proposed a kind of turbine part weld inspection method, by positioning tool, rotatable location is carried out to turbine part to be detected, and drive turbine part to be detected to rotate with certain speed by rotary drive mechanism, laser-scan shooting is carried out again by 3D laser-scan camera butt welded seam region, the photo gathering the whole circumference of weld seam is analyzed, and can realize the quick detection of butt welded seam presentation quality.
In order to be applicable to large batch of industrialization, the needs of automated production, further raising detection efficiency, the applicant devises and automatically turbine part to be detected can be delivered to crawl station from feeding station, can also automatically by the turbine part completing detection from the automatic loading and unloading mechanism capturing station and be delivered to discharge station, this automatic loading and unloading mechanism is by conveying material collecting disc, reach the object of carrying turbine part to be detected, for this reason, the utility model development and Design rotates the loading and unloading control setup detected for turbine part weld seam, for the conveying of Based Intelligent Control material collecting disc, reducing people is maloperation, thus improve the efficiency of automatic charging further.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model proposes a kind of turbine part weld seam detection baiting control device, can the conveying of Based Intelligent Control material collecting disc, reducing people be maloperation, thus the efficiency of raising automatic charging further.
The technical solution of the utility model is achieved in that
A kind of turbine part weld seam detection baiting control device, comprise which is provided with feeding station and discharge station work top, for detecting described feeding station place with or without the material loading opto-electronic pickup of material collecting disc, for detecting described discharge station place with or without the blanking opto-electronic pickup of material collecting disc, for the whether correct both direction opto-electronic pickup in the material collecting disc direction that detects described feeding station place and control system; Described material loading opto-electronic pickup, described blanking opto-electronic pickup and two described direction opto-electronic pickups are all electrically connected with described control system, two described direction opto-electronic pickups, by the architectural feature of head and the tail two turbine parts to be detected on detection material collecting disc, provide the judgement whether material collecting disc direction is correct.
Further, described material loading opto-electronic pickup is fixedly arranged on described work top by one first fixed support, and is positioned at the side of the material collecting disc at feeding station place.
Further, described blanking opto-electronic pickup is fixedly arranged on described work top by one second fixed support, and is positioned at the side of the material collecting disc at discharge station place.
Further, two described direction opto-electronic pickups are fixedly arranged on described work top by one the 3rd fixed support, and are positioned at the downside of the material collecting disc at feeding station place, and the bottom of described material collecting disc is formed with the opening of corresponding two described direction opto-electronic pickups; Described material collecting disc is placed with a plurality of turbine part to be detected from left to right successively, the placement and the turbine wheel end of adjacent two turbine parts to be detected staggers, a described direction opto-electronic pickup detects the turbine wheel of the turbine part to be measured of the leftmost side on described material collecting disc through described opening, direction opto-electronic pickup described in another detects the rotating shaft of the turbine part to be measured of the rightmost side on described material collecting disc through described opening.
The beneficial effects of the utility model are: the utility model provides a kind of turbine part weld seam detection baiting control device, by the feeding station place at work top, material loading opto-electronic pickup is set, feeding station place can be detected and whether have material collecting disc, only detect feeding station place and have material collecting disc, material loading opto-electronic pickup just sends a signal to control system, simultaneously, the both direction opto-electronic pickup that feeding station place is arranged, the architectural feature of two turbine parts to be detected that head and the tail on material collecting disc are placed is detected, only detect the architectural feature of two turbine parts to be detected that head and the tail are placed, both direction opto-electronic pickup just sends a signal to control system, control system only receives material loading opto-electronic pickup and two after the signal of opto-electronic pickup, just control turbine part weld seam detection automatic loading and unloading mechanism to start working.Discharge station place can be detected whether there is material collecting disc by arranging blanking opto-electronic pickup at discharge station place, namely the detection of all turbine parts on first material collecting disc whether has been completed, if there is material collecting disc at discharge station place, blanking opto-electronic pickup provides signal to control system, second material collecting disc that control system controls feeding station place is not sent into, and reminds operating personal to be taken away by first material collecting disc; Only have control system to receive material loading opto-electronic pickup and two signals to opto-electronic pickup, and when learning that discharge station place does not have a material collecting disc, just allow second material collecting disc to send into.Therefore, the utility model can the conveying of Based Intelligent Control material collecting disc, and reducing people be maloperation, thus the efficiency of raising automatic charging further.Due to material collecting disc being placed with a plurality of turbine part to be detected from left to right successively, the placement and the turbine wheel end of adjacent two turbine parts to be detected staggers, like this, by direction opto-electronic pickup being located at the bottom of material collecting disc, the turbine wheel of a direction opto-electronic pickup to the turbine part to be detected of the leftmost side on material collecting disc detects, the rotating shaft of another direction opto-electronic pickup to the turbine part to be detected of the rightmost side on material collecting disc detects, and can judge that whether the direction of material collecting disc is correct.
Accompanying drawing explanation
Fig. 1 is the utility model perspective view;
Fig. 2 is the utility model birds-eye view;
Fig. 3 is A place structure for amplifying schematic diagram in Fig. 2;
Fig. 4 is B place structure for amplifying schematic diagram in Fig. 2;
By reference to the accompanying drawings, make the following instructions:
1-turbine part to be measured, 11-turbine wheel, 12-rotating shaft, 2-work top, 21-feeding station, 22-discharge station, 3-material collecting disc, 4-material loading opto-electronic pickup, 41-first fixed support, 5-blanking opto-electronic pickup, 51-second fixed support, 6-direction opto-electronic pickup, 61-the 3rd fixed support, 7-emergent ray.
Detailed description of the invention
In order to more clearly understand technology contents of the present utility model, describe in detail especially exemplified by following examples, its object is only better to understand content of the present utility model and unrestricted protection domain of the present utility model.
Embodiment 1
As shown in Figure 1, Figure 2 and Figure 3, a kind of turbine part weld seam detection baiting control device, comprise which is provided with feeding station 21 and discharge station 22 work top 2, for detecting described feeding station place with or without the material loading opto-electronic pickup 4 of material collecting disc 3, for detecting described discharge station place with or without the blanking opto-electronic pickup 5 of material collecting disc, for the whether correct both direction opto-electronic pickup 6 in the material collecting disc direction that detects described feeding station place and control system; Described material loading opto-electronic pickup, described blanking opto-electronic pickup and two described direction opto-electronic pickups are all electrically connected with described control system, two described direction opto-electronic pickups, by the architectural feature of head and the tail two turbine parts 1 to be detected on detection material collecting disc, provide the judgement whether material collecting disc direction is correct.Like this, by the feeding station place at work top, material loading opto-electronic pickup is set, feeding station place can be detected and whether have material collecting disc, only detect feeding station place and have material collecting disc, material loading opto-electronic pickup just sends a signal to control system, simultaneously, the both direction opto-electronic pickup that feeding station place is arranged, the architectural feature of two turbine parts to be detected that head and the tail on material collecting disc are placed is detected, only detect the architectural feature of two turbine parts to be detected that head and the tail are placed, both direction opto-electronic pickup just sends a signal to control system, control system only receives material loading opto-electronic pickup and two after the signal of opto-electronic pickup, just control turbine part weld seam detection automatic loading and unloading mechanism to start working.Discharge station place can be detected whether there is material collecting disc by arranging blanking opto-electronic pickup at discharge station place, namely the detection of all turbine parts on first material collecting disc whether has been completed, if there is material collecting disc at discharge station place, blanking opto-electronic pickup provides signal to control system, second material collecting disc that control system controls feeding station place is not sent into, and reminds operating personal to be taken away by first material collecting disc; Only have control system to receive material loading opto-electronic pickup and two signals to opto-electronic pickup, and when learning that discharge station place does not have a material collecting disc, just allow second material collecting disc to send into.
Preferably, described material loading opto-electronic pickup is fixedly arranged on described work top by one first fixed support 41, and is positioned at the side of the material collecting disc at feeding station place.Like this, by material loading opto-electronic pickup is fixedly arranged on one first support bracket fastened top, material loading opto-electronic pickup can be raised, make its emergent ray 7 can just to the material collecting disc at feeding station place.
Preferably, described blanking opto-electronic pickup is fixedly arranged on described work top by one second fixed support 51, and is positioned at the side of the material collecting disc at discharge station place.Like this, by blanking opto-electronic pickup is fixedly arranged on one second support bracket fastened top, blanking opto-electronic pickup can be raised, make its emergent ray 7 can just to the material collecting disc at discharge station place.
Preferably, two described direction opto-electronic pickups are fixedly arranged on described work top by one the 3rd fixed support 61, and are positioned at the downside of the material collecting disc at feeding station place, and the bottom of described material collecting disc is formed with the opening of corresponding two described direction opto-electronic pickups; Described material collecting disc is placed with a plurality of turbine part to be detected from left to right successively, the placement and the turbine wheel end of adjacent two turbine parts to be detected staggers, a described direction opto-electronic pickup detects the turbine wheel 11 of the turbine part to be measured of the leftmost side on described material collecting disc through described opening, direction opto-electronic pickup described in another detects the rotating shaft 12 of the turbine part to be measured of the rightmost side on described material collecting disc through described opening.Due to material collecting disc being placed with a plurality of turbine part to be detected from left to right successively, the placement and the turbine wheel end of adjacent two turbine parts to be detected staggers, like this, by direction opto-electronic pickup being located at the bottom of material collecting disc, on emergent ray 7 pairs of material collecting discs of a direction opto-electronic pickup, the turbine wheel of the turbine part to be detected of the leftmost side detects, on emergent ray 7 pairs of material collecting discs of another direction opto-electronic pickup, the rotating shaft of the turbine part to be detected of the rightmost side detects, and can judge that whether the direction of material collecting disc is correct.
Above embodiment is with reference to accompanying drawing, is described in detail to preferred embodiment of the present utility model.Those skilled in the art by carrying out amendment on various forms or change to above-described embodiment, but when not deviating from essence of the present utility model, drops within protection domain of the present utility model.
Claims (4)
1. a turbine part weld seam detection baiting control device, is characterized in that: comprise which is provided with feeding station (21) and discharge station (22) work top (2), for detecting described feeding station place with or without the material loading opto-electronic pickup (4) of material collecting disc (3), for detecting described discharge station place with or without the blanking opto-electronic pickup (5) of material collecting disc, for the whether correct both direction opto-electronic pickup (6) in the material collecting disc direction that detects described feeding station place and control system; Described material loading opto-electronic pickup, described blanking opto-electronic pickup and two described direction opto-electronic pickups are all electrically connected with described control system, two described direction opto-electronic pickups, by the architectural feature of head and the tail two turbine parts to be detected (1) on detection material collecting disc, provide the judgement whether material collecting disc direction is correct.
2. turbine part weld seam detection baiting control device according to claim 1, it is characterized in that: described material loading opto-electronic pickup is fixedly arranged on described work top by one first fixed support (41), and is positioned at the side of the material collecting disc at feeding station place.
3. turbine part weld seam detection baiting control device according to claim 1, it is characterized in that: described blanking opto-electronic pickup is fixedly arranged on described work top by one second fixed support (51), and is positioned at the side of the material collecting disc at discharge station place.
4. turbine part weld seam detection baiting control device according to claim 1, it is characterized in that: two described direction opto-electronic pickups are fixedly arranged on described work top by one the 3rd fixed support (61), and being positioned at the downside of the material collecting disc at feeding station place, the bottom of described material collecting disc is formed with the opening of corresponding two described direction opto-electronic pickups; Described material collecting disc is placed with a plurality of turbine part to be detected from left to right successively, the placement and the turbine wheel end of adjacent two turbine parts to be detected staggers, a described direction opto-electronic pickup detects the turbine wheel (11) of the turbine part to be measured of the leftmost side on described material collecting disc through described opening, direction opto-electronic pickup described in another detects the rotating shaft (12) of the turbine part to be measured of the rightmost side on described material collecting disc through described opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520998728.8U CN205151056U (en) | 2015-12-04 | 2015-12-04 | Turbine part welding seam detects uses unloading controlling means |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520998728.8U CN205151056U (en) | 2015-12-04 | 2015-12-04 | Turbine part welding seam detects uses unloading controlling means |
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| CN205151056U true CN205151056U (en) | 2016-04-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116715018A (en) * | 2023-08-09 | 2023-09-08 | 宁德时代新能源科技股份有限公司 | Feeding method, feeding system and feeding equipment |
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2015
- 2015-12-04 CN CN201520998728.8U patent/CN205151056U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116715018A (en) * | 2023-08-09 | 2023-09-08 | 宁德时代新能源科技股份有限公司 | Feeding method, feeding system and feeding equipment |
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