The special-shaped sawing device of a kind of section bar
Technical field
The utility model relates to the special-shaped sawing device of a kind of section bar.
Background technology
Continuing to bring out along with top-grade building at present, solid-wooden window more and more obtains the high praise of high-end customer, but timber window is because consume the forest reserves, and China is the country of forest reserves scarcity, and therefore, the dynamics promoting timber window must be hindered.Along with the development of plastic door-window and universal, the attractive in appearance of door and window is constantly being pursued by increasing section bar producer, especially in recent years, along with reaching its maturity of section bar color coextrusion and film coating technique, the plastic material of imitative wood grain constantly occurs, is therefore badly in need of a kind of processing technology that can look imitative timber window in appearance.Timber window is the mode of 90 ° of joggles at present, and plastic window machine, because inside is structural cavities, joggle cannot be carried out, the mode of 45 °, the section bar bight all adopted welding, after plastic material is cut oblique angle at 45 ° by sawing device, by welding equipment, section bar is welded into into window, one-tenth window after welding need carry out the cleaning of weld seam, after having cleared up, because of surperficial coextruded layer or coating layer thinner, after clear angle cutter has been cleared up, the white primary colours of white PVC profile can be left in bight, have impact on into the attractive in appearance of window, simultaneously, due to the 45 ° of welding procedures adopted, larger with the mode gap of 90 ° of joggles of timber window, the plastic material of imitative wood grain, want the structure realizing timber window joggle, new technique must be adopted, Saw of section bar butt face just becomes a problem that first will solve.
Summary of the invention
For solving above technical deficiency, the utility model provides the special-shaped sawing device of a kind of section bar, can meet 45 ° of oblique angle welding of section bar and the formation for outside 90 ° of splicing parts, reach inner side welding, the effect of 90 °, outside splicing.
The utility model is realized by following measures:
The special-shaped sawing device of a kind of section bar of the present utility model, comprises frame, described frame is provided with location
Clamp system and saw cutting mechanism, described positioning and clamping mechanism comprises the vertical rack be fixed in frame, and described vertical rack top is provided with workbench, vertical rack is provided with the section bar clamp system matched with workbench, described erecting is equipped with oblique top, described oblique top place plane and the mutual angle at 45 ° of workbench place plane, described saw cutting mechanism comprises the sliding support being erected at and oblique top also can slide up and down along oblique top, described sliding support is provided with cut sth. askew motor and rip cutting motor, described motor of cutting sth. askew drives and is connected with saw blade of cutting sth. askew, described rip cutting motor drives and is connected with rip cutting saw blade, described saw blade place plane and the mutual angle at 45 ° of workbench place plane of cutting sth. askew, rip cutting saw blade is positioned at the below of saw blade of cutting sth. askew, and the circle at place, rip cutting saw blade edge is vertical tangent with the circle at place, saw blade edge of cutting sth. askew.
The space bar extended before and after being fixed with in the middle part of above-mentioned workbench, the described space bar left and right sides is symmetrical arranged two groups of section bar clamp systems, often organize section bar clamp system to comprise and be arranged on concora crush cylinder on vertical rack and lower air cylinder, the piston rod of described concora crush cylinder is connected with the flat clamp relative with about space bar, and the piston rod of described lower air cylinder is connected with the lower platen opposing upper and lower with workbench.
Be provided with milling mechanism on rear side of above-mentioned vertical rack, described milling mechanism comprises the elevating mechanism be vertically arranged on vertical rack, described elevating mechanism is provided with milling motor, and described milling motor drives and is connected with milling cutter.
Above-mentioned sliding support is provided with motor mount, described motor mount is symmetrical arranged two cut sth. askew motor and two rip cutting motors.
The beneficial effects of the utility model are: the utility model can meet 45 ° of oblique angle welding of section bar and the formation for outside 90 ° of splicing parts, 45 ° of welding and the splicing effect of 90 of outside ° can be realized inside section bar, especially for the plastic material of imitative wood grain, because outside is not welded, therefore do not need weld cleaning work; Simultaneously attractive in appearance in order to weld rear stitching portion, add section bar milling mechanism, section bar being spliced face milling is the end face needing splicing profile, and shaping sash frame surface can be allowed more attractive in appearance, the utility model structure is simple, rationally distributed, and this kind of sawing mode still belongs to the first at home.
Accompanying drawing explanation
Fig. 1 is the sample angle schematic diagram adopting the rear section bar of the utility model equipment welding;
Fig. 2 is overall structure schematic diagram of the present utility model;
Fig. 3 is saw cutting mechanism structural representation of the present utility model;
Fig. 4 is positioning and clamping mechanism structural representation of the present utility model;
In figure: a, section bar one, b, section bar two, 1, frame, 2, saw cutting mechanism, 3, milling mechanism, 4, positioning and clamping mechanism, 5, sliding support, 6, translator slider, 7, motor mount, 8, saw blade of cutting sth. askew, 9, rip cutting saw blade, 10, underframe, 11, lower air cylinder, 12, concora crush cylinder, 13, flat clamp, 14, lower platen, 15, space bar, 16, workbench, 17, milling motor, 18, milling cutter, 19, installing plate, 20, sliding support plate, 21, lifting slider.
Detailed description of the invention
Below in conjunction with accompanying drawing, further detailed description is done to the utility model:
As shown in Figure 1, the special-shaped sawing device of a kind of section bar of the present utility model, comprises frame 1, frame 1 is provided with positioning and clamping mechanism 4 and saw cutting mechanism 2.Section bar to be processed is fixedly clamped at station by positioning and clamping mechanism 4, then carries out sawing with the end face of saw cutting mechanism 2 pairs of section bars.The utility model shape extrusion will be become structure as shown in Figure 1.45 ° of oblique angle welding that its medium section one a and section bar two b inside adopts, outside adopts 90 ° of splicings simultaneously.So just require that section bar end face can not all be cut oblique angle at 45 ° by sawing portion, but oblique angle at 45 ° is cut in inside, the outside right angle retaining 90 °.
As shown in Figure 2,4, frame 1 adopts the frame mechanism be made up of column and crossbeam, positioning and clamping mechanism 4 comprises the vertical rack be fixed in frame 1, vertical rack is arranged on the underframe 10 of frame 1, vertical rack top is provided with workbench 16, vertical rack is provided with the section bar clamp system matched with workbench 16.The space bar 15 extended before and after being fixed with in the middle part of workbench 16, space bar 15 left and right sides is symmetrical arranged two groups of section bar clamp systems, often organize section bar clamp system to comprise and be arranged on concora crush cylinder 12 on vertical rack and lower air cylinder 11, the piston rod of concora crush cylinder 12 is connected with the flat clamp 13 relative with space bar about 15, and the piston rod of lower air cylinder 11 is connected with the lower platen 14 opposing upper and lower with workbench 16.Section bar to be processed is placed on after on workbench 16, concora crush cylinder 12 promotes flat clamp 13 and moves horizontally, section bar is clipped between flat clamp 13 and space bar 15, prevent section bar double swerve, then air cylinder 11 is descended to pull lower platen 14 to move down, section bar is clipped between lower platen 14 and workbench 16, prevents section bar from teetertottering.Adopt two groups of section bar clamp systems to clamp two section bars and to process simultaneously, improve efficiency.
As shown in Figure 3, saw cutting mechanism 2 is arranged on rear side of the top of workbench 16, and saw cutting mechanism 2 comprises the sliding support 5 being erected at frame 1 top, and the top of frame 1 is oblique top, and oblique top place plane and the mutual angle at 45 ° of workbench place plane.Sliding support 5 is provided with cut sth. askew motor and rip cutting motor, motor of cutting sth. askew drives and is connected with saw blade 8 of cutting sth. askew, rip cutting motor drives and is connected with rip cutting saw blade 9, saw blade 8 place plane of cutting sth. askew and the mutual angle at 45 ° of workbench 16 place plane, rip cutting saw blade 9 is positioned at the below of saw blade 8 of cutting sth. askew, and the circle at place, rip cutting saw blade 9 edge is vertical tangent with the circle at place, saw blade 8 edge of cutting sth. askew.Sliding support 5 is provided with sliding translator slider 6 and motor mount 7, can be slided up and down along oblique top by sliding translator slider 6 sliding support 5.Motor mount 7 is symmetrical arranged two cut sth. askew motor and two rip cutting motors, cut sth. askew motor and a rip cutting motor are one group, adopt two groups of motors to be also sawing in order to carry out two section bars simultaneously.
Milling mechanism 3 is provided with on rear side of vertical rack, milling mechanism 3 comprises the elevating mechanism be vertically arranged on vertical rack, elevating mechanism comprises slide rail and lifting slider 21, milling motor 17 is arranged on sliding support plate 20 by installing plate 19, milling motor 17 drives and is connected with milling cutter 18, and milling cutter 18 adopts two milling cutter 18, and milling motor 17 is moved up and down along slide rail by lifting slider 21; It is the end face needing splicing profile that section bar can be spliced face milling by milling mechanism 3, and after making welding, stitching portion is more attractive in appearance.
Processing method of the present utility model comprises the following steps:
1) section bar is placed on workbench 16, concora crush cylinder 12 drives flat clamp 13 to make section bar near space bar 15, and lower compression cylinder action makes lower platen 14 compress section bar;
2) the milling motor 17 on milling mechanism 3 is started working, and drives milling cutter 18 to rotate, milling section bar end face, is the end face of splicing profile cooperation with it section end facing cut;
3) after milling completes, saw cutting mechanism 2 is started working, cut sth. askew motor and rip cutting motor drives cut sth. askew saw blade 8 and rip cutting saw blade 9 to rotate respectively, sliding support 5 slides along oblique top, cut sth. askew saw blade 8 and rip cutting saw blade 9 of drive moves to section bar, and section bar inner side end is cut out 45° angle by saw blade 8 of cutting sth. askew in sliding process, and the part that saw blade 8 of cutting sth. askew cuts out cuts from section bar by the saw blade of rip cutting simultaneously 9, and retain section bar lateral surface, for the overlap joint at section bar right angle;
4) after sawing completes, saw cutting mechanism 2 sets back, and milling mechanism 3 sets back, and compress and positioning cylinder retraction, shape extrusion completes.
The above is only the preferred embodiment of this patent; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the art of this patent principle; can also make some improvement and replacement, these improve and replace the protection domain that also should be considered as this patent.