CN205147997U - Intraocular lens material bowl type radome fairing special processing equipment - Google Patents
Intraocular lens material bowl type radome fairing special processing equipment Download PDFInfo
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- CN205147997U CN205147997U CN201520651573.0U CN201520651573U CN205147997U CN 205147997 U CN205147997 U CN 205147997U CN 201520651573 U CN201520651573 U CN 201520651573U CN 205147997 U CN205147997 U CN 205147997U
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- bowl
- radome fairing
- direction guide
- drive system
- workpiece
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Abstract
The utility model relates to an intraocular lens material bowl type radome fairing special processing equipment, specific applications in the special processing equipment of the bowl type part of superhard super fragile materials such as special glass, synthetic sapphire, magnesium fluoride, spinelle, zinc sulphide, germanium single crystal, include that HT250 casting base, work piece spindle drive system, the flexible clamping of work piece, X orientation linear guide and slider, Y orientation linear guide installed cab apron, Y orientation linear guide and slider, 360 degrees graduated disks, bowl forms mill emery wheel, main tapping and driving motor component, the utility model discloses equipment dropped into lowly earlier stage, and the stable performance is reliable, rely on personnel's technical merit low, can a high -efficient high -quality processing of accomplishing bowl type radome fairing, has thoroughly solved imported special spherical surface miling -grinding machine and cost an arm and a leg, and four -axis machine or two quick -witted machining efficiency's weakness is convenient for duplicate in batches expands production, possess higher technique and worth and economic value, will be helpful to the level of processing who improves internal bowl type radome fairing or window.
Description
Technical field
The utility model relates to a kind of process equipment and method thereof of artificial crystal material bowl-type radome fairing, is applied particularly to the special processing equipment of the bowl-type parts of the superhard super crisp materials such as specific glass, synthetic sapphire, magnesium fluoride, spinelle, zinc sulphide, germanium single crystal.
Background technology
Due to most artificial crystal material possesses can not the material property of turning, original artificial lens bowl-type window processing adopts import High Speed Milling Operation grinding machine and traditional four axle machines (or two axle machines) to coordinate special tooling to process mostly, import High Speed Milling Operation grinding machine is seriously limited by the technical monopoly of Zoomlion, price is extremely expensive, as: German Schneider, Germany Raul, Britain ZEEKO, the special processing equipments such as Germany optotech, such equipment separate unit is at about 500,000 Euros, coordinate special instrument frock a set of equipment price about 5,000,000 RMB, be unfavorable for very much domestic enterprise's particularly medium-sized and small enterprises batch use, and traditional four axle machines or two axle machines to coordinate special tooling to carry out grinding efficiency extremely low, product interchangeability is poor, Given this, a kind of low cost is badly in need of in the processing being badly in need of filling up artificial crystal material bowl-type radome fairing blank on market or window, high efficiency and high-quality special processing equipment and method.
Utility model content
For original technical deficiency and the drawback had high input, the utility model object is to provide a set of special equipment being applicable to artificial crystal material bowl-type radome fairing or window processing, thoroughly solve import spherical surface miling-grinding machine expensive, and the weakness of four axle machines or two axle machined efficiency, significantly can reduce equipment cost, high efficiency and the high-quality processing carrying out artificial crystal material bowl-type window.
The technical scheme that the utility model is adopted for achieving the above object is:
A kind of artificial crystal material bowl-type radome fairing special processing equipment, it is characterized in that: described process equipment is by HT250 crucible former, workpiece spindle drive system, flexible workpiece clamping, X-direction line slideway and slide block, Y-direction line slideway installs rebound, Y-direction line slideway and slide block, 360 degree of index dials, bowl-shape milling wheel, main tapping and drive motors composition, specifically comprise: equipment base, workpiece transmission case body, workpiece spindle drive motors, flexible clamping, bowl-type workpiece, X-direction guide rail, X-direction guide rail slide block, Y-direction guide rails assembling rebound, Y-direction guide rail, bowl-type milling cutter, milling wheel installs knife bar, traversing guide slide block, 360 degree of index dials, main tapping pivot device, drive system installing plate, drive motors, high-speed spindle head, main tapping rotational lock nut, direction servo screw drive system, direction servo screw drive system, institute's equipment base has installed workpiece transmission case body and each 2 of X-direction guide rail, described workpiece spindle drive motors controls flexible clamping by workpiece transmission case body and rotates according to set rotating speed, bowl-type clamping workpiece to be processed is on flexible clamping, 2 X-direction guide rails are installed Y-direction guide rails assembling rebound, is connected by X-direction guide rail slide block, Y-direction guide rails assembling rebound, is controlled by X-direction servo screw drive system at moving on rails by X-direction guide rail slide block, 2 Y-direction guide rails installed by guide rails assembling rebound in the Y direction, and drive system installing plate is moved along Y-direction by Y-direction guide rail slide block, controlled by Y-direction servo screw drive system, drive system installing plate installs 360 degree of index dials, and high-speed spindle head and drive motors can rotate around main tapping pivot device, and the anglec of rotation calculates according to the draw ratio of converted products and emery wheel size, can reading and control on 360 degree of index dials, locked by main tapping rotational lock nut after adjusting angle, high-speed spindle head is installed knife bar by milling wheel and is connected with bowl-type milling cutter, and end face run-out and the circle of adjusting milling wheel are beated, and make it control within 0.05mm, starting device, setting workpiece spindle rotating speed, X, Y-direction interlock parameter, main tapping rotating speed just can Curve Machining bowl-type radome fairing according to the rules, processes the concave surface of bowl-type radome fairing and convex surface.
Preferably, described process equipment adopts high-speed spindle head maximum speed to be 8000r/min.
Preferably, described process equipment is provided with main tapping locking device.
Preferably, the anglec of rotation of the drivetrain of described bowl-shape milling wheel and main tapping composition is 360 degree of rotations, moving direction, to move along X-axis and Y direction, adopts servo lead-screw driving device to realize two-axle interlocking by PLC or machine tool numerical control system, reaches the object of spherical grinding processing.
Preferably, milling wheel and knife bar dynamic balance accuracy are better than 0.2G,
Preferably, milling wheel adopts metal-bonded diamond emery wheel, and diamond grit is 110#-220#, and diamond concentration is more than or equal to 30%
the beneficial effect of utility model:
A kind of artificial crystal material bowl-type radome fairing special processing equipment equipment investment in early stage of the present utility model is low, stable and reliable for performance, Personnel Skill Levels is relied on low, can the processing completing bowl-type radome fairing of high-effect high-quality, thoroughly solve import spherical surface miling-grinding machine expensive, and the weakness of four axle machines or two axle machined efficiency, being convenient to batch duplicating expands production, possess higher technological value and economic worth, to improving the level of processing of domestic bowl-type radome fairing or window by helpful.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
In figure, 1-equipment base; 2-workpiece transmission case body; 3-workpiece spindle drive motors; 4-flexible clamping; 5-bowl-type workpiece; 6-X-direction guide rail; 7-X-direction guide rail slide block; 8-Y-direction guide rails assembling rebound; 9-Y-direction guide rail; 10-bowl-type milling cutter; 11-milling wheel installs knife bar; 12-Y-direction guide rail slide block; 13-360 degree index dials; 14-main tapping pivot device; 15-drive system installing plate; 16-drive motors; 17-high-speed spindle head; 18-main tapping rotational lock nut; 19-X-direction servo screw drive system; 20-Y-direction servo screw drive system.
Detailed description of the invention
A kind of artificial crystal material bowl-type radome fairing special processing equipment, comprising: 1-equipment base; 2-workpiece transmission case body; 3-workpiece spindle drive motors; 4-flexible clamping; 5-bowl-type workpiece; 6-X-direction guide rail; 7-X-direction guide rail slide block; 8-Y-direction guide rails assembling rebound; 9-Y-direction guide rail; 10-bowl-type milling cutter; 11-milling wheel installs knife bar; 12-Y-direction guide rail slide block; 13-360 degree index dials; 14-main tapping pivot device; 15-drive system installing plate; 16-drive motors; 17-high-speed spindle head; 18-main tapping rotational lock nut; 19-X-direction servo screw drive system; 20-Y-direction servo screw drive system.
At equipment base (1), workpiece transmission case body (2) and (6) 2, X-direction guide rail are installed; Workpiece spindle drive motors (3) controls flexible clamping (4) by workpiece transmission case body (2) and rotates according to specific rotation speeds; Bowl-type workpiece (5) clamping to be processed is on flexible clamping (4); 2 X-direction guide rails (6) upper installation Y-direction guide rails assembling rebound (8), connected by X-direction guide rail slide block (7); Y-direction guide rails assembling rebound (8), is controlled by X-direction servo screw drive system (19) at moving on rails by X-direction guide rail slide block (7); 2 Y-direction guide rails (9) installed by guide rails assembling rebound (8) in the Y direction, and drive system installing plate (15) is moved along Y-direction by Y-direction guide rail slide block (12), can be controlled by Y-direction servo screw drive system (20); The upper installation 360 degree of index dials (13) of drive system installing plate (15), high-speed spindle head (17) and drive motors (16) can rotate around main tapping pivot device (14), the anglec of rotation calculates according to the draw ratio of converted products and emery wheel size, can in the upper reading of 360 degree of index dials (13) and control; Locked by main tapping rotational lock nut (18) after adjusting angle; High-speed spindle head is installed knife bar (11) by milling wheel and is connected with bowl-type milling cutter, and end face run-out and the circle of adjusting milling wheel are beated, and make it control within 0.05mm; Starting device, setting workpiece spindle rotating speed, X, Y-direction interlock parameter, main tapping rotating speed just can Curve Machining bowl-type radome fairing according to the rules, can process concave surface and the convex surface of bowl-type radome fairing.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to according to the technical solution of the utility model and utility model design thereof and replace or change, all should be encompassed within protection domain of the present utility model.
Claims (6)
1. an artificial crystal material bowl-type radome fairing special processing equipment, it is characterized in that: described process equipment is by HT250 crucible former, workpiece spindle drive system, flexible workpiece clamping, X-direction line slideway and slide block, Y-direction line slideway installs rebound, Y-direction line slideway and slide block, 360 degree of index dials, bowl-shape milling wheel, main tapping and drive motors composition, specifically comprise: equipment base, workpiece transmission case body, workpiece spindle drive motors, flexible clamping, bowl-type workpiece, X-direction guide rail, X-direction guide rail slide block, Y-direction guide rails assembling rebound, Y-direction guide rail, bowl-type milling cutter, milling wheel installs knife bar, traversing guide slide block, 360 degree of index dials, main tapping pivot device, drive system installing plate, drive motors, high-speed spindle head, main tapping rotational lock nut, direction servo screw drive system, direction servo screw drive system, institute's equipment base has installed workpiece transmission case body and each 2 of X-direction guide rail, described workpiece spindle drive motors controls flexible clamping by workpiece transmission case body and rotates according to set rotating speed, bowl-type clamping workpiece to be processed is on flexible clamping, 2 X-direction guide rails are installed Y-direction guide rails assembling rebound, is connected by X-direction guide rail slide block, Y-direction guide rails assembling rebound, is controlled by X-direction servo screw drive system at moving on rails by X-direction guide rail slide block, 2 Y-direction guide rails installed by guide rails assembling rebound in the Y direction, and drive system installing plate is moved along Y-direction by Y-direction guide rail slide block, controlled by Y-direction servo screw drive system, drive system installing plate installs 360 degree of index dials, and high-speed spindle head and drive motors can rotate around main tapping pivot device, and the anglec of rotation calculates according to the draw ratio of converted products and emery wheel size, can reading and control on 360 degree of index dials, locked by main tapping rotational lock nut after adjusting angle, high-speed spindle head is installed knife bar by milling wheel and is connected with bowl-type milling cutter, and end face run-out and the circle of adjusting milling wheel are beated, and make it control within 0.05mm, starting device, setting workpiece spindle rotating speed, X, Y-direction interlock parameter, main tapping rotating speed just can Curve Machining bowl-type radome fairing according to the rules, processes the concave surface of bowl-type radome fairing and convex surface.
2. a kind of artificial crystal material bowl-type radome fairing special processing equipment according to claim 1, is characterized in that described process equipment adopts high-speed spindle head maximum speed to be 8000r/min.
3. a kind of artificial crystal material bowl-type radome fairing special processing equipment according to claim 1, is characterized in that described process equipment is provided with main tapping locking device.
4. a kind of artificial crystal material bowl-type radome fairing special processing equipment according to claim 1, the anglec of rotation of drivetrain that it is characterized in that described bowl-shape milling wheel and main tapping composition is 360 degree of rotations, moving direction is to move along X-axis and Y direction, adopt servo lead-screw driving device to realize two-axle interlocking by PLC or machine tool numerical control system, reach the object of spherical grinding processing.
5. a kind of artificial crystal material bowl-type radome fairing special processing equipment according to claim 1, is characterized in that milling wheel and knife bar dynamic balance accuracy are better than 0.2G.
6. a kind of artificial crystal material bowl-type radome fairing special processing equipment according to claim 1, it is characterized in that milling wheel adopts metal-bonded diamond emery wheel, diamond grit is 110#-220#, and diamond concentration is more than or equal to 30%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520651573.0U CN205147997U (en) | 2015-08-26 | 2015-08-26 | Intraocular lens material bowl type radome fairing special processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520651573.0U CN205147997U (en) | 2015-08-26 | 2015-08-26 | Intraocular lens material bowl type radome fairing special processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205147997U true CN205147997U (en) | 2016-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520651573.0U Withdrawn - After Issue CN205147997U (en) | 2015-08-26 | 2015-08-26 | Intraocular lens material bowl type radome fairing special processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205147997U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058199A (en) * | 2015-08-26 | 2015-11-18 | 成都超迈光电科技有限公司 | Machining device special for bowl-shaped fairing made of artificial crystal materials |
| CN111266933A (en) * | 2020-02-24 | 2020-06-12 | 大连理工大学 | Ultra-precision machining method and device for thin-wall hard and brittle fairing with complex shape |
-
2015
- 2015-08-26 CN CN201520651573.0U patent/CN205147997U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058199A (en) * | 2015-08-26 | 2015-11-18 | 成都超迈光电科技有限公司 | Machining device special for bowl-shaped fairing made of artificial crystal materials |
| CN105058199B (en) * | 2015-08-26 | 2018-02-13 | 成都超迈光电科技有限公司 | A kind of artificial crystal material bowl-type radome fairing special processing equipment |
| CN111266933A (en) * | 2020-02-24 | 2020-06-12 | 大连理工大学 | Ultra-precision machining method and device for thin-wall hard and brittle fairing with complex shape |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160413 Effective date of abandoning: 20180213 |