CN205138145U - Dehydrating unit with vortex tube - Google Patents
Dehydrating unit with vortex tube Download PDFInfo
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- CN205138145U CN205138145U CN201520930830.4U CN201520930830U CN205138145U CN 205138145 U CN205138145 U CN 205138145U CN 201520930830 U CN201520930830 U CN 201520930830U CN 205138145 U CN205138145 U CN 205138145U
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- vortex tube
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Abstract
The utility model discloses a dehydrating unit with vortex tube, include compressor, regenerator, cooler, treat the dry gas body supply unit, drying chamber and fan, still include vortex tube and re -heater, compressor export with the hot junction import of regenerator links to each other, the export of the hot junction of regenerator with the import of vortex tube links to each other, the export of the cold junction of vortex tube with the cold junction import of cooler links to each other, the export of the hot junction of vortex tube with the hot junction import of re -heater links to each other, the hot junction of re -heater export fluid with the cold junction export of cooler gets into the compressor, treat dry gas body supply unit with the hot junction access connection of cooler, the export of the hot junction of cooler with the cold junction import of regenerator links to each other, the export of the cold junction of regenerator with the cold junction import of re -heater links to each other, the re -heater is connected with the drying chamber, the utility model discloses improve drying temperature under the prerequisite of the system of assurance steady operation, reduced the energy consumption.
Description
Technical field
The utility model relates to dehumidifying technology field, particularly a kind of dehydrating unit with vortex tube.
Background technology
Drying widely uses in industrial and agricultural production and the huge processing link that consumes energy, and carried out large quantity research in world wide to the power-saving technology of dry run.Hothouse high humidity out, air that temperature is relatively high are directly entered air by traditional open type electrical drying method, waste wherein a large amount of sensible heats and latent heat, and the performance of open circulation change with the change of environmental air conditions.Analysis of Heat Pump Drying System then by evaporimeter by the heat recovery in hothouse outlet air, and can to run under stationary conditions.The fields such as the drying of wood, food processing, dewatering vegetable, pottery oven dry, leather drying, biological products and industrial chemicals drying are widely used at present.As shown in Figure 1, traditional Analysis of Heat Pump Drying System comprises: compressor 1, regenerator 2, choke valve 10, cooler 4, hothouse 6, auxiliary cooler 8 and blower fan 7.
But the temperature of heat pump drying mostly concentrates between 40 DEG C ~ 60 DEG C, in order to can make heat pump drying the dried material expanded range that is suitable for, improve the focus that dry temperature is also research in order to try.Method comparatively conventional is at present by auxiliary heating system, and the air heated through condenser is improved its temperature further, although this method is simply effective, energy resource consumption significantly increases.
In order to solve the intensification problem of heat pump drying, notification number is that the Chinese patent literature of CN101504247A discloses a kind of air source high-temperature heat pump dehumidification equipment, this patent adopts multiple evaporator fin to form dehumidifying and cooling system step by step, adopts multiple fin condenser to form stepped heating temperature elevation system.This device, relative to high temperature dry processes such as the heating of general fuel and electrical heating, can reduce energy consumption and the operating cost of high temperature drying.But, this heating system add the condensation temperature that heat is limited to heat pump, baking temperature cannot be promoted further.
Vortex tube is the very simple energy separation device of a kind of structure, and one high-pressure fluid can be separated into cold and hot different two fluids by it, and under certain inlet pressure, its cold side outlet temperature can reach-50 DEG C, and hot junction outlet temperature can reach more than 140 DEG C.And the efficiency of the refrigeration effect of vortex tube is between constant entropy expansion and isenthalpic expansion, relative to traditional decompressor, the simple and movement-less part of its structure, relative to choke valve, its efficiency is higher.
The effect of cooling and warming can be realized based on vortex tube simultaneously, also have some vortex tube to be applied to the device of dehumidification system at present.The Chinese patent literature being CN104174261A as publication number discloses a kind of compressed air drier based on swirl control refrigeration technique, and this drying device utilizes the cold and hot outlet fluid of vortex tube to realize cooling and the regeneration of dehumidification solution.But this apparatus structure is more complicated, influential system reliability.And for example publication number is that the Chinese patent literature of CN103727606A discloses and a kind ofly uses vortex tube to cool and the dehumidification system for runner of regeneration and air-treatment method thereof.Adopt the rotary dehumidifier of solid adsorbant principle to carry out, because its regeneration energy consumption is comparatively large, cost is also higher, affects economy.In addition, because this system breeze fan outlet pressure is not high, vortex tube effect is within the system not remarkable.
Utility model content
The utility model provides a kind of dehydrating unit with vortex tube, in conjunction with vortex tube and heat pump drying technology, improves baking temperature, improves the performance of high temperature drying heat pump.
A kind of dehydrating unit with vortex tube, comprise compressor, regenerator, cooler, gas supply unit to be dried, hothouse and blower fan, also comprise vortex tube and reheater, described compressor outlet is connected with the hot side inlet of described regenerator, the hot junction outlet of described regenerator is connected with the import of described vortex tube, the cold side outlet of described vortex tube is connected with the cold side inlet of described cooler, the hot junction outlet of described vortex tube is connected with the hot side inlet of described reheater, described compressor is entered after the hot junction outlet fluid of described reheater and the cold side outlet fluid junction of described cooler, described hothouse is for placing article to be dried.
Gas supply unit to be dried is connected with the hot side inlet of described cooler, the hot junction outlet of described cooler is connected with the cold side inlet of described regenerator, the cold side outlet of described regenerator is connected with the cold side inlet of described reheater, the cold side outlet of described reheater is connected with the import of hothouse, and described blower fan provides driving force for gas to be dried enters hothouse.The installation site of blower fan can be installed as required.
The utility model reasonable disposition system unit, optimization system controls, recombination system structure thus improve the performance of high temperature drying heat pump in hot environment, combines vortex tube with the advantage of heat pump drying, overcomes the problem that the baking temperature of existing heat-pump dehumidification technology is lower.
Structure of the present utility model is applicable to closed or open type dehydrating unit, preferably, described dehydrating unit is enclosed construction, also comprise auxiliary cooler, described hothouse is as gas supply unit to be dried, the outlet of described hothouse is connected with the hot side inlet of described auxiliary cooler, and the hot junction outlet of described auxiliary cooler is connected with the hot side inlet of described cooler.Enclosed construction is applicable to the situation needing dry gas to circulate, and the dry gas such as circulated is callable inert gas.
Auxiliary cooler is used for the high temperature gas to be dried that preliminary cooling self-desiccation room is discharged, and preferably, described auxiliary cooler is cooled by surrounding air.The high temperature gas to be dried that the temperature of environment is discharged lower than hothouse, be applicable to tentatively cooling, cooling cost is low, can also adopt the mode of water-cooled.
In order to improve the performance of system further, make full use of the energy, improve the COP of system cloud gray model, preferably, also comprise auxiliary regenerator, described hothouse is connected with the hot side inlet of described auxiliary regenerator, and the hot junction outlet of described auxiliary regenerator is connected with the hot side inlet of described auxiliary cooler, the hot junction outlet of described cooler is connected with the cold side inlet of described auxiliary regenerator, and the cold side outlet of described auxiliary regenerator is connected with the cold side inlet of described regenerator.
Conveniently manufacture and use, preferably, described dehydrating unit is open architecture, and described gas supply unit to be dried is the filter that air inlet is connected with environment, the outlet of described filter is connected with the hot side inlet of described cooler, and the outlet of described hothouse is communicated with environment facies.
Described compressor, regenerator, vortex tube and cooler are connected to form heat pump by working medium circulation, in order to reduce environmental pollution, preferably, the working medium of heat pump is natural refrigerant, as carbon dioxide, nitrogen, hydrocarbon class material, or the mixture be made up of them; Preferred further, working medium is carbon dioxide, and it is the natural refrigerant of function admirable, is of value to environment, and market prospects are larger.
Cold flow is than being the mass flow of vortex tube cold side outlet fluid and the ratio of the mass flow of inlet fluid.Preferably, the cold flow ratio that described vortex tube is selected is 0.6 ~ 0.8.The utility model has and good heats effect, and particularly when cold flow ratio is about 0.7, vortex tube has the best and heats effect.Namely, under identical admission pressure operating mode, vortex tube hot junction outlet fluid has maximum temperature.Therefore the cold flow selected ratio when being 0.6 ~ 0.8 reheater to dried gas-heated best results.
Preferably, the cold junction of described vortex tube and the temperature difference in hot junction are greater than 100 DEG C, the fluid of vortex tube cold side outlet fully can carry out cooling and dehumidifying by centering temperature gas to be dried, and hot junction outlet fluid promotes dry gas temperature further by reheater, therefore the vortex tube separation temperature temperature difference is the bigger the better, the temperature after effect on moisture extraction of the present utility model and dehumidifying can be improved, after temperature difference is greater than 100 DEG C, Be very effective.
The beneficial effects of the utility model:
The utility model has set up the combination of vortex tube and reheater in conventional heat pump drying system, vortex tube is utilized to carry out temperature separation to the gas that regenerator exports, cold fluid is utilized to carry out the dehumidification process of gas to be dried, utilize hot fluid to be heated further by dried gas simultaneously, improve the temperature of dry gas, and whole process is without the need to extra heater or energy loss, the problem that the baking temperature of existing heat-pump dehumidification technology is lower can be solved, and vortex tube structure is simple, installation and maintenance are convenient, the reliable and economical rationality of overall performance.
Accompanying drawing explanation
Fig. 1 is the flow chart of traditional heat-pump dehumidification device.
Fig. 2 is the flow chart of the dehydrating unit of the band vortex tube of embodiment 1.
Fig. 3 is the flow chart of the dehydrating unit of the band vortex tube of embodiment 2.
Wherein: 1, compressor; 2, regenerator; 3, vortex tube; 4, cooler; 5, reheater; 6, hothouse; 7, blower fan; 8, auxiliary cooler; 9, auxiliary regenerator; 10, choke valve; 11, filter.
Detailed description of the invention
Embodiment 1
As shown in Figure 2, the present embodiment is for adopting CO
2as the band vortex tube of working medium and the dehydrating unit of auxiliary regenerative apparatus, comprising: compressor 1, regenerator 2, vortex tube 3, cooler 4, reheater 5, hothouse 6, blower fan 7, auxiliary cooler 8 and auxiliary regenerator 9.Compressor 1 is connected with the hot side inlet of regenerator 2, the hot junction outlet of regenerator 2 is connected with the import of vortex tube 3, the cold side outlet of vortex tube 3 is connected with the cold side inlet of cooler 4, the hot junction outlet of vortex tube 3 is connected with the hot side inlet of reheater 5, enter compressor 1 after the hot junction outlet fluid of reheater 5 and the cold side outlet fluid junction of cooler 4, cooler 4 is with condensation-water drain.
Hothouse 6 is connected with the hot side inlet of auxiliary regenerator 9, the hot junction outlet of auxiliary regenerator 9 is connected with the hot side inlet of auxiliary cooler 8, the hot junction outlet of auxiliary cooler 8 is connected with the hot side inlet of cooler 4, the hot junction outlet of cooler 4 is connected with the cold side inlet of auxiliary regenerator 9, the cold side outlet of auxiliary regenerator 9 is connected with the cold side inlet of regenerator 2, the cold side outlet of regenerator 2 is connected with the cold side inlet of reheater 5, the cold side outlet of reheater 5 is connected with blower fan 7 import, and the outlet of blower fan 7 is connected with hothouse 6.The direction of arrow is the loop direction of working medium and gas to be dried.
In the present embodiment, the working medium selected is CO
2, during work, low-temp low-pressure CO
2be compressed into high-temperature high-pressure state through compressor 1, then enter the air after regenerator 2 heat drying, the high pressure CO after cooling
2flow out from regenerator 2, enter vortex tube 3 and realize step-down and temperature separation, the low-temp low-pressure CO of vortex tube 3 cold side outlet
2treat dry air and carry out cool-down dehumidification through cooler 4, the high-temperature low-pressure CO of the hot junction outlet of vortex tube 3
2air in reheater 5 is heated, the low temperature CO of vortex tube 3 cold side outlet
2with the high temperature CO of lowering the temperature through reheater 5 after cooler 4 heats up
2mix mutually, enter compressor 1 and complete whole heat pump cycle;
The air to be dehumidified that hothouse 6 exports enters auxiliary regenerator 9 successively and lowers the temperature with auxiliary cooler 8, then again dehumidification process is carried out by cooler 4, gas after dehumidifying is after auxiliary regenerator 9 backheat, continue to enter regenerator 2 heat temperature raising, then flow through the hot junction outlet high temperature CO of reheater 5 by vortex tube 3
2heat temperature raising again, dried hot-air enters through blower fan 7 air that hothouse 6 provides dry high temperature, completes whole dehumidifying circulation.
By the analog computation to the present embodiment and traditional heat-pump dehumidification device, the results are shown in Table 1.
Table 1 is traditional to be contrasted with the drying property of the heat-pump dehumidification device of embodiment 1.
The specified moisture removal of the system of above-mentioned contrast is all 18kg/h, and vortex tube is selected to be had the best and heat the cold flow of effect than 0.79.As can be seen from this table, compare with conventional-type system, the baking temperature of the present embodiment has significant raising, and in addition, the present embodiment has higher heat pump COP
hand higher drying system dehumidifying rate SMER, energy-saving effect is remarkable.
Embodiment 2
As shown in Figure 3, the present embodiment is for adopting CO
2as the open type dehydrating unit of the band vortex tube of working medium, comprising: compressor 1, regenerator 2, vortex tube 3, cooler 4, reheater 5, hothouse 6, blower fan 7 and filter 11.Compressor 1 is connected with the hot side inlet of regenerator 2, the hot junction outlet of regenerator 2 is connected with the import of vortex tube 3, the cold side outlet of vortex tube 3 is connected with the cold side inlet of cooler 4, the hot junction outlet of vortex tube 3 is connected with the hot side inlet of reheater 5, enters compressor 1 after the hot junction outlet fluid of reheater 5 and the cold side outlet fluid junction of cooler 4;
Filter 11 is connected with blower fan 7 entrance, blower fan 7 exports and is connected with the hot side inlet of cooler 4, the hot junction outlet of cooler 4 is connected with the cold side inlet of regenerator 2, and the cold side outlet of regenerator 2 is connected with the cold side inlet of reheater 5, and the cold side outlet of reheater 5 is connected with hothouse 6.
In the present embodiment, the working medium selected is CO
2, during work, low-temp low-pressure CO
2be compressed into high-temperature high-pressure state through compressor 1, then enter the air after regenerator 2 heat drying, the CO after cooling
2flow out from regenerator 2, enter vortex tube 3 and realize step-down and temperature separation, the low temperature CO that vortex tube 3 exports
2treat dry air and carry out cool-down dehumidification through cooler 4, the gas after dehumidifying, through regenerator 2 heat temperature raising, then flows through the hot junction outlet high temperature CO of reheater 5 by vortex tube 3
2heat temperature raising again, dried hot-air enters the air that hothouse 6 provides dry high temperature, the low temperature CO that vortex tube 3 exports
2with the high temperature CO of lowering the temperature through reheater 5 after cooler 4 heats up
2mix mutually, enter compressor 1 and complete whole heat pump cycle;
Fresh air enters cooler 4 by blower fan 7 after entering filter 11 filtration and carries out dehumidification process, gas after dehumidifying enters regenerator 2 heat temperature raising, then reheater 5 heat temperature raising is again flowed through, dried hot-air enters through blower fan 7 air that hothouse 6 provides dry high temperature, completes whole dehumidification process.
By the analog computation to the present embodiment and traditional heat-pump dehumidification device, the results are shown in Table 2.
Table 2 is traditional to be contrasted with the drying property of the heat-pump dehumidification device of embodiment 2.
The specified moisture removal of the system of above-mentioned contrast is all 18kg/h, and the cold flow ratio that vortex tube is selected is 0.7, visible vortex tube at certain cold flow than in scope, the heat pump COP of the present embodiment
hhigher than legacy system COP
h, its baking temperature is also higher than traditional dehumidification system baking temperature.
Claims (9)
1. the dehydrating unit with vortex tube, comprise compressor, regenerator, cooler, gas supply unit to be dried, hothouse and blower fan, it is characterized in that, also comprise vortex tube and reheater, described compressor outlet is connected with the hot side inlet of described regenerator, the hot junction outlet of described regenerator is connected with the import of described vortex tube, the cold side outlet of described vortex tube is connected with the cold side inlet of described cooler, the hot junction outlet of described vortex tube is connected with the hot side inlet of described reheater, described compressor is entered after the hot junction outlet fluid of described reheater and the cold side outlet fluid junction of described cooler,
Gas supply unit to be dried is connected with the hot side inlet of described cooler, the hot junction outlet of described cooler is connected with the cold side inlet of described regenerator, the cold side outlet of described regenerator is connected with the cold side inlet of described reheater, the cold side outlet of described reheater is connected with the import of hothouse, and described blower fan provides driving force for gas to be dried enters hothouse.
2. as claimed in claim 1 with the dehydrating unit of vortex tube, it is characterized in that, described dehydrating unit is enclosed construction, also comprise auxiliary cooler, described hothouse is as gas supply unit to be dried, the outlet of described hothouse is connected with the hot side inlet of described auxiliary cooler, and the hot junction outlet of described auxiliary cooler is connected with the hot side inlet of described cooler.
3., as claimed in claim 2 with the dehydrating unit of vortex tube, it is characterized in that, described auxiliary cooler is cooled by surrounding air.
4. as claimed in claim 2 or claim 3 with the dehydrating unit of vortex tube, it is characterized in that, also comprise auxiliary regenerator, described hothouse is connected with the hot side inlet of described auxiliary regenerator, the hot junction outlet of described auxiliary regenerator is connected with the hot side inlet of described auxiliary cooler, the hot junction outlet of described cooler is connected with the cold side inlet of described auxiliary regenerator, and the cold side outlet of described auxiliary regenerator is connected with the cold side inlet of described regenerator.
5. as claimed in claim 1 with the dehydrating unit of vortex tube, it is characterized in that, described dehydrating unit is open architecture, described gas supply unit to be dried is the filter that air inlet is connected with environment, the outlet of described filter is connected with the hot side inlet of described cooler, and the outlet of described hothouse is communicated with environment facies.
6., as claimed in claim 1 with the dehydrating unit of vortex tube, it is characterized in that, the working medium of heat pump is natural refrigerant.
7., as claimed in claim 6 with the dehydrating unit of vortex tube, it is characterized in that, described working medium is carbon dioxide.
8., as claimed in claim 1 with the dehydrating unit of vortex tube, it is characterized in that, the cold flow ratio that described vortex tube is selected is 0.6 ~ 0.8.
9., as claimed in claim 1 with the dehydrating unit of vortex tube, it is characterized in that, the cold junction of described vortex tube and the temperature difference in hot junction are not less than 100 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520930830.4U CN205138145U (en) | 2015-11-20 | 2015-11-20 | Dehydrating unit with vortex tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520930830.4U CN205138145U (en) | 2015-11-20 | 2015-11-20 | Dehydrating unit with vortex tube |
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| Publication Number | Publication Date |
|---|---|
| CN205138145U true CN205138145U (en) | 2016-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520930830.4U Withdrawn - After Issue CN205138145U (en) | 2015-11-20 | 2015-11-20 | Dehydrating unit with vortex tube |
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| CN (1) | CN205138145U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105300079A (en) * | 2015-11-20 | 2016-02-03 | 浙江大学 | Dehumidifying device with vortex tube |
| CN109331601A (en) * | 2018-12-04 | 2019-02-15 | 昊姆（上海）节能科技有限公司 | Hot wet flue gas takes off white dust-extraction unit and takes off white dust removal method using it |
-
2015
- 2015-11-20 CN CN201520930830.4U patent/CN205138145U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105300079A (en) * | 2015-11-20 | 2016-02-03 | 浙江大学 | Dehumidifying device with vortex tube |
| CN109331601A (en) * | 2018-12-04 | 2019-02-15 | 昊姆（上海）节能科技有限公司 | Hot wet flue gas takes off white dust-extraction unit and takes off white dust removal method using it |
| CN109331601B (en) * | 2018-12-04 | 2023-11-28 | 昊姆（上海）节能科技有限公司 | Hot wet flue gas whitening and dust removing device and whitening and dust removing method using same |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160406 Effective date of abandoning: 20190507 |
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| AV01 | Patent right actively abandoned |