CN102661660A - Refrigerating system waste heat recovery and solar-assisted heating and drying device - Google Patents

Refrigerating system waste heat recovery and solar-assisted heating and drying device Download PDF

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CN102661660A
CN102661660A CN2012101701442A CN201210170144A CN102661660A CN 102661660 A CN102661660 A CN 102661660A CN 2012101701442 A CN2012101701442 A CN 2012101701442A CN 201210170144 A CN201210170144 A CN 201210170144A CN 102661660 A CN102661660 A CN 102661660A
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refrigeration system
drying
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cold storage
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关志强
戴午子
李敏
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Guangdong University of Petrochemical Technology
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Abstract

一种制冷系统余热回收-太阳能辅助加热干燥装置,第一室外新风入口经第一风门(22)、第一风机(23)、除湿蒸发器(4)、排气热回收器(5)接干燥室(7);第二室外新风入口(17)经太阳能空气集热器(1)、第二风机(2)、第二风门(3)接干燥室;干燥室的循环风出口经阀门(20)接除湿蒸发器,干燥室的排风口接有第三风机(9)和第三风门(8);其中,排气热回收器的气态制冷剂入口通过第二截止阀(18)与冷库制冷系统排气管(13)连接,液态制冷剂出口通过第三截止阀(19)与冷库制冷系统冷凝液排出管(14)相连;除湿蒸发器的制冷剂入口通过节流阀(11)与冷库制冷系统供液管(15)相连,制冷剂出口通过第一截止阀(10)与冷库制冷系统回气管(16)相连。本发明既可以节省常规能源,又可获得显著的经济效益,适合用于食品特别是农副产品的干燥加工。

Figure 201210170144

A refrigeration system waste heat recovery-solar-assisted heating and drying device, the first outdoor fresh air inlet is connected to drying through the first damper (22), the first fan (23), the dehumidification evaporator (4), and the exhaust heat recovery device (5) room (7); the second outdoor fresh air inlet (17) is connected to the drying room through the solar air heat collector (1), the second fan (2), and the second damper (3); the circulating air outlet of the drying room is through the valve (20 ) is connected to the dehumidification evaporator, and the air outlet of the drying room is connected to the third fan (9) and the third damper (8); among them, the gaseous refrigerant inlet of the exhaust heat recovery device passes through the second shut-off valve (18) and the cold storage The exhaust pipe (13) of the refrigeration system is connected, and the liquid refrigerant outlet is connected to the condensate discharge pipe (14) of the refrigeration system of the cold storage through the third stop valve (19); the refrigerant inlet of the dehumidification evaporator is connected to the The liquid supply pipe (15) of the refrigeration system of the cold storage is connected, and the refrigerant outlet is connected with the air return pipe (16) of the refrigeration system of the cold storage through the first stop valve (10). The invention can not only save conventional energy, but also obtain remarkable economic benefits, and is suitable for drying processing of food, especially agricultural by-products.

Figure 201210170144

Description

制冷系统余热回收-太阳能辅助加热干燥装置Refrigeration System Waste Heat Recovery - Solar Auxiliary Heating and Drying Device

  the

技术领域 technical field

本发明属于一种加热干燥装置,具体地说,是一种制冷系统余热回收-太阳能辅助加热干燥装置,它与大型制冷系统相结合,回收利用制冷系统冷凝器的排热,且结合太阳能利用系统使装置可按干燥加工工艺和过程适时调节和使用,可降低产品干燥能耗。 The invention belongs to a heating and drying device, specifically, a refrigeration system waste heat recovery-solar-assisted heating and drying device. The device can be adjusted and used in time according to the drying process and process, and the energy consumption of product drying can be reduced.

背景技术 Background technique

冷库作为冷链物流的主要环节,其能量消耗非常巨大。冷库制冷系统是由压缩机、冷凝器、节流装置和蒸发器及辅助设备等组成, 低温低压制冷剂蒸汽通过吸气管被吸入到压缩机中, 经过压缩产生高温高压的制冷剂蒸汽, 通过冷凝器把制冷剂冷凝变成低温高压的液态, 再经过节流阀进行节流变成低温低压的液体制冷剂, 液体制冷剂在蒸发器中蒸发吸收热量从而达到制冷的目的。冷库中制冷系统的制冷量一般都很大,相应冷凝器排放的热量也很大,现有大中型冷库中的冷凝器一般是把冷凝热作为废热直接排放到环境中,这不但使环境产生了热污染,同时也浪费了能源。在很多冷库中存在干燥工艺,干燥是通过传热传质除去物料中水份的过程,所需要的能源主要是热能,干燥也是一个高能耗的工艺。将食品冷冻加工用的制冷系统中的废热回收用于食品干燥中的能量消耗,将有利于提高食品工业化生产中的用能系数,降低单位产品能耗,达到节能减排的目的。 As the main link of cold chain logistics, cold storage consumes a lot of energy. The cold storage refrigeration system is composed of a compressor, a condenser, a throttling device, an evaporator and auxiliary equipment. The low-temperature and low-pressure refrigerant vapor is sucked into the compressor through the suction pipe, and is compressed to generate high-temperature and high-pressure refrigerant vapor. The condenser condenses the refrigerant into a low-temperature and high-pressure liquid, and then throttles it through the throttle valve to become a low-temperature and low-pressure liquid refrigerant. The liquid refrigerant evaporates and absorbs heat in the evaporator to achieve the purpose of refrigeration. The cooling capacity of the refrigeration system in the cold storage is generally large, and the heat discharged by the corresponding condenser is also large. The condensers in the existing large and medium-sized cold storage generally discharge the condensation heat directly into the environment as waste heat, which not only causes environmental pollution. Heat pollution, but also a waste of energy. There are drying processes in many cold storages. Drying is a process of removing moisture from materials through heat and mass transfer. The energy required is mainly thermal energy, and drying is also a process with high energy consumption. Using the waste heat recovery in the refrigeration system for food freezing processing for energy consumption in food drying will help improve the energy consumption coefficient in food industrial production, reduce energy consumption per unit of product, and achieve the purpose of energy saving and emission reduction.

太阳能是清洁可再生能源,利用太阳能干燥设备,可对农副产品进行干燥作业,由于一般农副产品和食品的干燥要求的温度水平并不是很高,大约在40~70℃之间,与太阳能热利用领域中的低温利用相适应,因此,在利用冷库冷凝器放热进行干燥的同时,也可根据食品干燥加工过程中对温度条件的不同要求,分阶段按工艺利用太阳能进行辅助加热,既可以节省常规能源,又可获得显著的经济效益。 Solar energy is a clean and renewable energy source. The use of solar drying equipment can dry agricultural and sideline products. Because the temperature level required for the drying of general agricultural and sideline products and food is not very high, it is between 40 and 70 ° C, which is different from the use of solar heat. Therefore, while using the heat released by the condenser of the cold storage for drying, it is also possible to use solar energy for auxiliary heating in stages and according to the process according to the different requirements for temperature conditions in the food drying process, which can save Conventional energy can also obtain significant economic benefits.

发明内容 Contents of the invention

本发明的目的是提供一种节能效果显著的制冷系统余热回收-太阳能辅助加热干燥装置。 The object of the present invention is to provide a refrigeration system waste heat recovery-solar-assisted heating and drying device with remarkable energy-saving effect.

本发明提供的制冷系统余热回收-太阳能辅助加热干燥装置,第一室外新风入口经第一风门、第一风机、除湿蒸发器、排气热回收器接干燥室;第二室外新风入口经太阳能空气集热器、第二风机、第二风门接干燥室;干燥室的循环风出口经阀门接除湿蒸发器,干燥室的排风口接有第三风机和第三风门; In the refrigeration system waste heat recovery-solar-assisted heating and drying device provided by the present invention, the first outdoor fresh air inlet is connected to the drying room through the first damper, the first fan, the dehumidification evaporator, and the exhaust heat recovery device; the second outdoor fresh air inlet is connected to the drying chamber through the solar air The heat collector, the second fan, and the second air door are connected to the drying chamber; the circulating air outlet of the drying chamber is connected to the dehumidification evaporator through a valve, and the air outlet of the drying chamber is connected to the third fan and the third air door;

其中,排气热回收器的气态制冷剂入口通过第二截止阀与冷库制冷系统排气管连接,液态制冷剂出口通过第三截止阀与冷库制冷系统冷凝液排出管相连;除湿蒸发器的制冷剂入口通过节流阀与冷库制冷系统供液管相连,制冷剂出口通过第一截止阀与冷库制冷系统回气管相连。 Among them, the gaseous refrigerant inlet of the exhaust heat recovery device is connected to the exhaust pipe of the refrigeration system of the cold storage through the second cut-off valve, and the outlet of the liquid refrigerant is connected to the condensate discharge pipe of the refrigeration system of the cold storage through the third cut-off valve; the refrigeration of the dehumidification evaporator The refrigerant inlet is connected to the liquid supply pipe of the refrigeration system of the cold storage through a throttle valve, and the refrigerant outlet is connected to the air return pipe of the refrigeration system of the cold storage through a first cut-off valve.

在上述中,排气热回收器和第二风门经集气室再接该干燥室;除湿蒸发器的底部接有排水阀。 In the above, the exhaust heat recovery device and the second air door are connected to the drying chamber through the gas collection chamber; the bottom of the dehumidification evaporator is connected to a drain valve.

本发明将大型制冷系统和太阳能空气集热器相结合,利用制冷系统冷凝器的排热和太阳能的热量来提供干燥过程中所需的能量,驱动干燥过程,并通过除湿蒸发器来配合过程和工艺阶段的变换进行低温除湿,形成适合工艺转换的开式和封闭的干燥装置。   The invention combines a large-scale refrigeration system with a solar air heat collector, uses the heat exhausted by the condenser of the refrigeration system and the heat of the sun to provide the energy required in the drying process, drives the drying process, and cooperates with the process through the dehumidification evaporator Low-temperature dehumidification is carried out for the transformation of the process stage, and an open and closed drying device suitable for process transformation is formed. the

本发明能根据不同的气候条件单独或联合使用冷库制冷系统冷凝热回收、太阳能空气集热器加热和冷库制冷系统低温除湿等方式来干燥。装置根据除湿工艺过程参数的不同,可采用开式、闭式或半开式循环。开式循环是指干燥空气全部取自室外,经装置处理后用于干燥,干燥后的空气全部被排至室外环境中;闭式循环是指干燥空气采用的是室内再循环空气,没有室外新风的引入,干燥后的空气被装置处理后重新循环使用;半开式循环是指干燥的空气一部分取自室外新风,一部分来自室内循环风,新风与循环风的混合空气经装置处理后用于干燥,干燥后的空气一部分循环使用,另一部分则被排出室外。 According to different climate conditions, the present invention can use cold storage refrigeration system condensation heat recovery, solar air heat collector heating, cold storage refrigeration system low temperature dehumidification and other ways to dry alone or in combination. According to the different parameters of the dehumidification process, the device can adopt open, closed or semi-open circulation. Open circulation means that all the dry air is taken from the outside and is used for drying after being treated by the device, and all the dried air is discharged to the outdoor environment; closed circulation means that the dry air uses indoor recirculated air without outdoor fresh air The introduction, the dried air is re-circulated after being treated by the device; the semi-open cycle means that part of the dry air is taken from the outdoor fresh air, and part of it is from the indoor circulating air, and the mixed air of the fresh air and the circulating air is used for drying after being treated by the device. , part of the dried air is recycled, and the other part is discharged outside.

本发明既可以节省常规能源,又可获得显著的经济效益,适合用于食品特别是农副产品的干燥加工。 The invention can not only save conventional energy, but also obtain remarkable economic benefits, and is suitable for drying processing of food, especially agricultural by-products.

附图说明 Description of drawings

图1是本发明的装置流程原理图。 Fig. 1 is a schematic flow diagram of the device of the present invention.

具体实施方式 Detailed ways

参照图1,本发明提供的制冷系统余热回收-太阳能辅助加热干燥装置,第一室外新风入口经第一风门22、第一风机23、除湿蒸发器4、排气热回收器5经集气室6再接干燥室7,该除湿蒸发器4和排气热回收器5安装在一个箱体21内;第二室外新风入口17经太阳能空气集热器1、第二风机2、第二风门3经集气室6再接干燥室7;干燥室7的循环风出口经阀门20接除湿蒸发器4,干燥室7的排风口接有第三风机9和第三风门8。 Referring to Fig. 1, the waste heat recovery of the refrigeration system provided by the present invention-solar assisted heating and drying device, the first outdoor fresh air inlet passes through the first damper 22, the first fan 23, the dehumidification evaporator 4, and the exhaust heat recovery device 5 through the gas collection chamber 6 is then connected to the drying chamber 7, the dehumidification evaporator 4 and the exhaust heat recovery device 5 are installed in a box 21; the second outdoor fresh air inlet 17 passes through the solar air heat collector 1, the second fan 2, and the second damper 3 The air collecting chamber 6 is then connected to the drying chamber 7; the circulating air outlet of the drying chamber 7 is connected to the dehumidification evaporator 4 through the valve 20, and the air outlet of the drying chamber 7 is connected to the third fan 9 and the third damper 8.

上述中,排气热回收器5的气态制冷剂入口通过第二截止阀18与冷库制冷系统排气管13连接,液态制冷剂出口通过第三截止阀19与冷库制冷系统冷凝液排出管14相连;除湿蒸发器4的制冷剂入口通过节流阀11与冷库制冷系统供液管15相连,制冷剂出口通过第一截止阀10与冷库制冷系统回气管16相连;除湿蒸发器4的底部接有排水阀12。 In the above, the gaseous refrigerant inlet of the exhaust heat recovery device 5 is connected to the exhaust pipe 13 of the refrigeration system of the cold storage through the second cut-off valve 18, and the outlet of the liquid refrigerant is connected to the condensate discharge pipe 14 of the refrigeration system of the cold storage through the third cut-off valve 19 The refrigerant inlet of the dehumidification evaporator 4 is connected to the liquid supply pipe 15 of the refrigeration system of the cold storage through the throttle valve 11, and the outlet of the refrigerant is connected to the air return pipe 16 of the refrigeration system of the cold storage through the first stop valve 10; the bottom of the dehumidification evaporator 4 is connected with Drain valve 12.

在本发明中,上述均可安装在一个由保温板组装而成的干燥箱体上,隔板将干燥箱体分为上下两层,上层是放置容置有除湿蒸发器和排气热回收器的箱体,下层是干燥室,太阳能空气集热器安装在干燥箱体顶部。 In the present invention, all of the above can be installed on a drying box assembled by insulation boards. The partition board divides the drying box into upper and lower layers. The lower layer is the drying room, and the solar air heat collector is installed on the top of the drying box.

本发明在应用时,从第一室外新风入口和第二室外新风入口引入的两路新风可同时或只是单独引入其中一路,进行上述所说的开式、半开式的操作,也可不引入新风而利用装置内的空气进行闭式操作。具体是: When the present invention is applied, the two paths of fresh air introduced from the first outdoor fresh air inlet and the second outdoor fresh air inlet can be introduced into one of them at the same time or only separately to perform the above-mentioned open and semi-open operations, or no fresh air can be introduced. And use the air in the device for closed operation. specifically is:

开式:一路的室外新风经第二室外新风入口17引入太阳能空气集热器1被加热后,通过第二风机2和第二风门3进入集气室6,同时,另一路的室外空气经第一室外新风入口、第一风门22、第一风机23、除湿蒸发器4、排气热回收器5处理为高温低湿的空气后也进入集气室6,两路风混合后进入干燥室7,同时关闭阀门20,启动干燥室7的排风口的第三风机9和第三风门8,与干燥室7中所需干燥的物品进行热质交换后,空气经干燥室7的第三风门8和第三风机9排出。 Open type: the outdoor fresh air of one road is introduced into the solar air heat collector 1 through the second outdoor fresh air inlet 17 to be heated, and then enters the gas collection chamber 6 through the second fan 2 and the second damper 3. At the same time, the outdoor air of the other road passes through the second An outdoor fresh air inlet, the first damper 22, the first fan 23, the dehumidification evaporator 4, and the exhaust heat recovery device 5 also enter the air collection chamber 6 after being processed into high-temperature and low-humidity air, and enter the drying chamber 7 after the two-way air is mixed. Close the valve 20 at the same time, start the third fan 9 and the third damper 8 of the air outlet of the drying chamber 7, and after exchanging heat and mass with the items to be dried in the drying chamber 7, the air passes through the third damper 8 of the drying chamber 7 And the third fan 9 is discharged.

也可关闭第一风门22或第二风门3,只是引入其中一路新风。 Also can close the first damper 22 or the second damper 3, just introduce wherein all the way new wind.

闭式:关闭第一风门22和第二风门3,开启阀门20、启动除湿蒸发器4、排气热回收器5采用系统内的空气,干燥后的空气被装置处理后重新循环使用。 Closed type: close the first damper 22 and the second damper 3, open the valve 20, start the dehumidification evaporator 4, and the exhaust heat recovery device 5 to use the air in the system, and the dried air is recycled after being processed by the device.

半开式:一路的室外空气经第二室外新风入口17引入太阳能空气集热器1被加热后,通过第二风机2和第二风门3进入集气室6,同时,另一路的室外空气经第一室外新风入口、第一风门22、第一风机23、除湿蒸发器4、排气热回收器5处理为高温低湿的空气后也进入集气室6,两路风混合后进入干燥室7,与干燥室7中所需干燥的物品进行热质交换后,部分空气经干燥室7的循环风出口循环使用,部分空气由干燥室7的第三风门8和第三风机9排出,排风量与太阳能空气集热器1引入的新风量和第一风机23引入的新风量之和相等,以保证加热干燥箱体中的空气平衡。 Semi-open type: the outdoor air of one road is introduced into the solar air heat collector 1 through the second outdoor fresh air inlet 17 to be heated, then enters the gas collection chamber 6 through the second fan 2 and the second damper 3, and at the same time, the outdoor air of the other road passes through The first outdoor fresh air inlet, the first damper 22, the first fan 23, the dehumidification evaporator 4, and the exhaust heat recovery device 5 also enter the air collection chamber 6 after being processed into high-temperature and low-humidity air, and enter the drying chamber 7 after the two-way air is mixed. After exchanging heat and mass with the items to be dried in the drying chamber 7, part of the air is circulated through the circulating air outlet of the drying chamber 7, and part of the air is discharged by the third damper 8 and the third fan 9 of the drying chamber 7. The amount is equal to the sum of the fresh air volume introduced by the solar air heat collector 1 and the fresh air volume introduced by the first fan 23, so as to ensure the air balance in the heating and drying box.

上述中,除湿蒸发器根据除湿工艺的要求和参数不同选择运行或不运行,当除湿蒸发器运行时,节流阀打开,冷库制冷系统供液管中的液态制冷剂节流降压后进入除湿蒸发器,由于除湿蒸发器表面温度低于处理空气的露点温度,空气温度降低并产生凝结水,降温除湿后的低温低湿空气继续流过排气热回收器,吸收冷凝器放出的热量,变为高温低湿的空气进入集气室。在太阳辐射较弱的阴雨天气等条件下,太阳能空气集热器不投入工作,单独运行排气热回收器或联合运行除湿蒸发器和排气热回收器,此时空气系统可采用开式系统,闭式系统或半开式系统;而在天气晴朗气温较高的条件下,太阳能空气集热器工作,用太阳能空气集热器加热空气后,与来自排气热回收器的热空气,或来自除湿蒸发器和排气热回收器的热空气一起混合后干燥产品,此时空气系统可采用开式系统和半开式系统。 In the above, the dehumidification evaporator chooses to run or not according to the requirements and parameters of the dehumidification process. When the dehumidification evaporator is running, the throttle valve is opened, and the liquid refrigerant in the liquid supply pipe of the refrigeration system of the cold storage is throttled and depressurized and then enters the dehumidification process. Evaporator, because the surface temperature of the dehumidification evaporator is lower than the dew point temperature of the treated air, the air temperature decreases and condensed water is produced, the low-temperature and low-humidity air after cooling and dehumidification continues to flow through the exhaust heat recovery device, absorbing the heat released by the condenser, and becomes Air with high temperature and low humidity enters the plenum. In cloudy and rainy weather with weak solar radiation and other conditions, the solar air collector is not put into operation, and the exhaust heat recovery device is operated alone or the dehumidification evaporator and exhaust heat recovery device are operated jointly. At this time, the air system can adopt an open system , a closed system or a semi-open system; and under the condition of sunny weather and high temperature, the solar air collector works, and after the air is heated by the solar air collector, it is combined with the hot air from the exhaust heat recovery device, or The hot air from the dehumidification evaporator and the exhaust heat recovery device are mixed together to dry the product. At this time, the air system can adopt an open system and a semi-open system.

本发明能按制冷和干燥的需要协同工作,回收制冷系统并结太阳能利用来调配外部条件和工艺条件,实现了制冷系统余热转化和利用。 The invention can work together according to the requirements of refrigeration and drying, recycles the refrigeration system and utilizes solar energy to adjust external conditions and process conditions, and realizes the conversion and utilization of waste heat of the refrigeration system.

本装置与制冷系统制冷剂相通的管道布置必须符合制冷工艺的要求。 The arrangement of the piping connecting the device with the refrigerant of the refrigeration system must meet the requirements of the refrigeration process.

上述为本发明的较佳实施方式,但本发明的实施方式并不受上述实施的限制,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。 The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above implementation, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be All equivalent replacement methods are included in the protection scope of the present invention.

Claims (3)

1.一种制冷系统余热回收-太阳能辅助加热干燥装置,其特征在于,第一室外新风入口经第一风门(22)、第一风机(23)、除湿蒸发器(4)、排气热回收器(5)接干燥室(7);第二室外新风入口(17)经太阳能空气集热器(1)、第二风机(2)、第二风门(3)接干燥室(7);干燥室(7)的循环风出口经阀门(20)接除湿蒸发器(4),干燥室(7)的排风口接有第三风机(9)和第三风门(8); 1. A refrigeration system waste heat recovery-solar assisted heating and drying device, characterized in that the first outdoor fresh air inlet passes through the first damper (22), the first fan (23), the dehumidification evaporator (4), and the exhaust heat recovery The device (5) is connected to the drying room (7); the second outdoor fresh air inlet (17) is connected to the drying room (7) through the solar air collector (1), the second fan (2), and the second damper (3); The circulating air outlet of the chamber (7) is connected to the dehumidification evaporator (4) through the valve (20), and the air outlet of the drying chamber (7) is connected to the third fan (9) and the third damper (8); 其中,排气热回收器(5)的气态制冷剂入口通过第二截止阀(18)与冷库制冷系统排气管(13)连接,液态制冷剂出口通过第三截止阀(19)与冷库制冷系统冷凝液排出管(14)相连;除湿蒸发器(4)的制冷剂入口通过节流阀(11)与冷库制冷系统供液管(15)相连,制冷剂出口通过第一截止阀(10)与冷库制冷系统回气管(16)相连。 Among them, the gaseous refrigerant inlet of the exhaust heat recovery device (5) is connected to the cold storage refrigeration system exhaust pipe (13) through the second cut-off valve (18), and the liquid refrigerant outlet is connected to the cold storage refrigeration system through the third cut-off valve (19). The system condensate discharge pipe (14) is connected; the refrigerant inlet of the dehumidification evaporator (4) is connected with the liquid supply pipe (15) of the refrigeration system of the cold storage through the throttle valve (11), and the refrigerant outlet is passed through the first stop valve (10) It is connected with the air return pipe (16) of the refrigeration system of the cold storage. 2.根据权利要求1所述的制冷系统余热回收-太阳能辅助加热干燥装置,其特征在于,排气热回收器(5)和第二风门(3)经集气室(6)再接该干燥室(7)。 2. The refrigeration system waste heat recovery-solar assisted heating and drying device according to claim 1, characterized in that the exhaust heat recovery device (5) and the second damper (3) are connected to the drying chamber (6) through the air collection chamber (6). Room (7). 3.根据权利要求1所述的制冷系统余热回收-太阳能辅助加热干燥装置,其特征在于,除湿蒸发器(4)的底部接有排水阀(12)。 3. The refrigeration system waste heat recovery-solar assisted heating and drying device according to claim 1, characterized in that a drain valve (12) is connected to the bottom of the dehumidification evaporator (4).
CN2012101701442A 2012-05-29 2012-05-29 Refrigerating system waste heat recovery and solar-assisted heating and drying device Pending CN102661660A (en)

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CN115218643A (en) * 2022-08-09 2022-10-21 大连海洋大学 Solar heat pump self-adaptive control system and method for kelp drying

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