CN205112337U - Twin screw extruder - Google Patents
Twin screw extruder Download PDFInfo
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- CN205112337U CN205112337U CN201520883755.0U CN201520883755U CN205112337U CN 205112337 U CN205112337 U CN 205112337U CN 201520883755 U CN201520883755 U CN 201520883755U CN 205112337 U CN205112337 U CN 205112337U
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Abstract
Description
技术领域 technical field
本实用新型属于粉体加工设备技术领域,具体涉及一种双螺杆挤压机。 The utility model belongs to the technical field of powder processing equipment, in particular to a twin-screw extruder.
背景技术 Background technique
碳纤维材料是近年来开发的新产品。它由超细粉末材料和聚丙腈碳纤维两种成份混合组成,强度可高达250~560MPa,而一般普通粉末材料通常只有12MPa,这种粉末材料还具有重量轻、耐热性、阻燃性能好等优点,适用于各种 Carbon fiber material is a new product developed in recent years. It is composed of ultrafine powder material and polyacrylonitrile carbon fiber, and its strength can be as high as 250-560MPa, while ordinary powder materials are usually only 12MPa. This powder material also has light weight, heat resistance, and good flame retardancy. advantages, suitable for various
土木建筑工程,是一种优良的结构材料,还可用于航天工程。碳纤维材料工艺流程是:破碎及预均化;生料制备、磨粉;生料均化、筛选和分级;预热分解、干燥;粉末材料熟料的烧成;粉末材料粉磨;粉末材料包装。 Civil engineering is an excellent structural material, and it can also be used in aerospace engineering. The technical process of carbon fiber materials is: crushing and pre-homogenization; raw material preparation, grinding; raw material homogenization, screening and grading; preheating decomposition, drying; powder material clinker firing; powder material grinding; powder material packaging .
目前,碳纤维材料生产用的原料在机筒内所受螺杆啮合剪切作用不是很稳定,原料混合和塑料质量都比较低。并且加工以后,机筒内残料需要手工清理,不能满足使用者的需求,影响磨粉机的正常工作。 At present, the raw materials used in the production of carbon fiber materials are not very stable under the screw meshing and shearing action in the barrel, and the raw material mixing and plastic quality are relatively low. And after processing, the residual material in the machine barrel needs to be cleaned manually, which cannot meet the needs of users and affects the normal operation of the mill.
针对上述技术问题,故需要进行改进。 For above-mentioned technical problem, so need to improve.
实用新型内容 Utility model content
本实用新型要解决的技术问题是针对现有技术的不足,提出一种原料在机筒内所受螺杆啮合剪切作用稳定均匀,原料混合和塑料质量比较好,并且加工时间短,挤出成型制品产量高的一种双螺杆挤压机。 The technical problem to be solved by the utility model is to solve the deficiencies of the prior art, and propose a kind of material in the machine barrel that is subjected to a stable and even shearing action of the screw rod, the raw material mixing and plastic quality are relatively good, and the processing time is short, and the extrusion molding A twin-screw extruder with high product output.
为了解决上述技术问题,本实用新型是这样实现的:双螺杆挤压机,包括机架、设置于机架上的壳体、机筒、和PPC控制器;壳体的上部设有进料装置,该进料装置包括料斗和螺旋加料装置;所述机筒内设有两根平行的螺杆,每根螺杆上均安装有多个不同规格的螺旋件,机筒的另一端设有出料口;机架上设置有用于驱动两根螺杆相对异向旋动的驱动装置,螺杆的一端与驱动装置相连接,螺杆的另一端活动设置在出料口处,在出料口处侧靠近两根螺杆端部的位置设有分流板;两根螺杆上相对应螺杆的旋向相同、并相互咬合;所述驱动装置包括螺杆轴承、电动机和通过传送带与所述电动机连接的齿轮减速箱,该齿轮减速箱通过螺杆轴承的转动带动螺杆旋转,所述齿轮减速箱,固定在所述机架上并通过螺母连接。 In order to solve the above-mentioned technical problems, the utility model is achieved in that a twin-screw extruder includes a frame, a casing arranged on the frame, a machine barrel, and a PPC controller; the upper part of the casing is provided with a feeding device , the feeding device includes a hopper and a screw feeding device; two parallel screws are arranged in the barrel, and a plurality of screw parts of different specifications are installed on each screw, and the other end of the barrel is provided with a discharge port The frame is provided with a driving device for driving the two screws to rotate in opposite directions relative to each other. One end of the screw is connected to the driving device, and the other end of the screw is movably arranged at the discharge port, where the two screws are close to each other. A diverter plate is provided at the end of the screw; the two screw rods have the same direction of rotation and interlock with each other; the driving device includes a screw bearing, a motor, and a gear reduction box connected to the motor through a conveyor belt. The reduction box drives the screw to rotate through the rotation of the screw bearing, and the gear reduction box is fixed on the frame and connected by nuts.
作为优选,所述螺杆包括带有花键的花键轴、螺纹元件和捏合元件;该螺纹元件和捏合元件的内孔带有与花键轴上花键相对应的花键槽;多个不同正、反向的螺纹元件和多个不同正、反向的捏合元件按顺序排列在花键轴上,花键轴的两端将排列好的螺纹元件和捏合元件固定,所述螺杆的一端设有与花键槽槽口相匹配的螺杆头,螺杆的另一端通过螺杆轴承固定连接;该螺杆头的外径小于该螺杆的外径。 Preferably, the screw includes a splined shaft with splines, a threaded element and a kneading element; the inner holes of the threaded element and the kneading element have spline grooves corresponding to the splines on the splined shaft; , reverse threaded elements and multiple different forward and reverse kneading elements are arranged on the spline shaft in sequence, and the two ends of the spline shaft will fix the arranged threaded elements and kneading elements, and one end of the screw rod is provided with The screw head matched with the notch of the spline groove is fixedly connected with the other end of the screw through a screw bearing; the outer diameter of the screw head is smaller than the outer diameter of the screw.
作为优选,每根螺杆可分为:输送段、熔融段、混炼段、排气段及均化段,其中输送段对应的壳体上设有料斗,所述输送段对应的机筒内部的两根螺杆上安装的螺旋均为正向螺旋,装配时,两根螺杆相位相差90°相位角。 As a preference, each screw can be divided into: a conveying section, a melting section, a mixing section, an exhaust section and a homogenizing section, wherein the housing corresponding to the conveying section is provided with a hopper, and the corresponding barrel inside the conveying section The helices installed on the two screws are all positive helixes, and the two screws have a phase difference of 90° when assembling.
作为优选,以Z/Y、XZ/Y、GDZ/Y表示螺纹元件为正向螺纹,Z/YL表示螺纹元件为反向螺纹,其中Z表示螺纹元件的导程,其单位为mm,Y表示螺纹元件的长度单位为mm,XZ/Y中的X表示Z的1/Y的导程;而GDZ/Y中的的GD表示螺纹元件的螺槽的槽深由深向浅过度。 As a preference, Z/Y, XZ/Y, GDZ/Y indicate that the threaded element is a forward thread, Z/YL indicates that the threaded element is a reverse thread, where Z indicates the lead of the threaded element, its unit is mm, and Y indicates The unit of length of the threaded element is mm, X in XZ/Y means the lead of 1/Y of Z; and GD in GDZ/Y means that the groove depth of the screw groove of the threaded element transitions from deep to shallow.
作为优选,所述的以Z/Y、XZ/Y和Z/YL表示的多个不同的正、反向的螺纹元件中Z/Y、XZ/Y和Z/YL有各种不同的具体数据为:28/14,68/34,X68/34,GD34/34,44/22,L22/22,34/34,作为优选,以@/n/m表示正向捏合元件,@/n/mCZ表示该捏合元件的缺口与螺杆整体在一条直线上,而@/n/mCF表示该捏合元件的缺口与螺杆方向是斜的;@表示捏合元件的错位角,n表示捏合块的个数,m表示整个捏合元件的长度;其具体数据为:44/5-45°,44/4-60°,28/4-60°,40-45°/5-54,40-90°/5-32,28/5-45°30/5-45°,40-44-44-CZ,40-45°/5-32,40-44/44-CF;其中,捏合元件为40-45°/5-54,@/n/m/Q表示规格相同的正、反向捏合元件为Q个。 As a preference, Z/Y, XZ/Y and Z/YL have various specific data among the multiple different forward and reverse thread elements represented by Z/Y, XZ/Y and Z/YL For: 28/14, 68/34, X68/34, GD34/34, 44/22, L22/22, 34/34, as a preference, @/n/m means positive kneading element, @/n/mCZ Indicates that the notch of the kneading element is on a straight line with the screw as a whole, and @/n/mCF indicates that the notch of the kneading element is oblique to the direction of the screw; @ indicates the misalignment angle of the kneading element, n indicates the number of kneading blocks, m Indicates the length of the entire kneading element; its specific data is: 44/5-45°, 44/4-60°, 28/4-60°, 40-45°/5-54, 40-90°/5-32 , 28/5-45°30/5-45°, 40-44-44-CZ, 40-45°/5-32, 40-44/44-CF; among them, the kneading element is 40-45°/5 -54, @/n/m/Q indicates that there are Q pieces of forward and reverse kneading elements with the same specification.
作为优选,所述螺杆还可以分为11个加热区,即第一加热区、第二加热区、第三加热区、第四加热区、第五加热区、第六加热区、第七加热区、第八加热区、第九加热区、第十加热区、第十一加热区;其中 Preferably, the screw can also be divided into 11 heating zones, namely the first heating zone, the second heating zone, the third heating zone, the fourth heating zone, the fifth heating zone, the sixth heating zone, and the seventh heating zone , the eighth heating zone, the ninth heating zone, the tenth heating zone, and the eleventh heating zone;
第一加热区包括以下元件:28/14,68/34,68/34; The first heating zone includes the following elements: 28/14, 68/34, 68/34;
第二加热区包括以下元件:28/14,X68/34,X68/34; The second heating zone includes the following elements: 28/14, X68/34, X68/34;
第三加热区包括以下元件:X68/34,GD34/34,68/34 The third heating zone includes the following elements: X68/34, GD34/34, 68/34
第四加热区包括以下元件:68/34,44/5-45°,44/4-60°,28/4-60°; The fourth heating zone includes the following elements: 68/34, 44/5-45°, 44/4-60°, 28/4-60°;
第五加热区包括以下元件:44/22,40-45°/5-54,40-90°/5-32,28/5-45°,L22/22; The fifth heating zone includes the following elements: 44/22, 40-45°/5-54, 40-90°/5-32, 28/5-45°, L22/22;
第六加热区包括以下元件:44/22,44/22,28/14,30/5-45°,28/5-45°; The sixth heating zone includes the following elements: 44/22, 44/22, 28/14, 30/5-45°, 28/5-45°;
第七加热区包括以下元件:40-44-44-CZ,30/5-45°,40-45°/5-32,40-90°/5-32;40-44/44-CF; The seventh heating zone includes the following elements: 40-44-44-CZ, 30/5-45°, 40-45°/5-32, 40-90°/5-32; 40-44/44-CF;
第八加热区包括以下元件:44/22,44/22,28/14,44/5-45°, The eighth heating zone includes the following elements: 44/22, 44/22, 28/14, 44/5-45°,
第九加热区包括以下元件:44/4-60°,40-45°/5-54,L22/22,68/34 The ninth heating zone includes the following elements: 44/4-60°, 40-45°/5-54, L22/22, 68/34
第十加热区包括以下元件:68/34,34/34,44/22 The tenth heating zone includes the following elements: 68/34, 34/34, 44/22
第十一加热区包括以下元件:44/22,44/22,28/14,28/14。 The eleventh heating zone includes the following elements: 44/22, 44/22, 28/14, 28/14.
作为优选,所述螺杆长度为1897.5mm,直径为30mm。 Preferably, the screw has a length of 1897.5mm and a diameter of 30mm.
作为优选,所述PPC控制器的一端通过交换机与主机连接;另一端与输送模块、驱动模块、温度模块和电源模块连接;该输送模块、驱动模块、温度模块和电源模块连接有对PPC控制器进行控制的操作面板。 As preferably, one end of the PPC controller is connected to the host through a switch; the other end is connected to the delivery module, the drive module, the temperature module and the power supply module; the delivery module, the drive module, the temperature module and the power supply module are connected to the PPC controller Operation panel for control.
作为优选,所述螺杆对应的机筒外设有温度传感器,该温度传感器与PPC控制器连接。 Preferably, a temperature sensor is installed outside the barrel corresponding to the screw, and the temperature sensor is connected to the PPC controller.
本实用新型的有益效果是:该双螺杆挤压机采用双螺杆旋转挤压的方式,原料被挤出过程中产生的摩擦热量少;原料在机筒内所受螺杆啮合剪切作用稳定均匀;原料混合和塑料质量比较好;原料在机筒内停留时间较短,挤出成型制品产量高;原料在双螺杆挤出机上挤出塑化、混合塑化的质量比较稳定;双螺杆啮合旋转工作,机筒内残料可以自动清理。 The beneficial effects of the utility model are: the twin-screw extruder adopts the twin-screw rotary extrusion method, and the frictional heat generated during the extruding process of the raw material is less; the meshing and shearing effect of the screw rods on the raw material in the barrel is stable and even; The quality of raw material mixing and plastic is relatively good; the residence time of raw materials in the barrel is short, and the output of extruded products is high; the quality of raw materials extruded and plasticized on the twin-screw extruder and mixed and plasticized is relatively stable; the twin-screw meshing rotation work , The residual material in the barrel can be cleaned automatically.
附图说明 Description of drawings
图1是本实用新型双螺杆挤压机实施例的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of a twin-screw extruder of the present invention.
图2是本实用新型螺纹元件的结构示意图。 Fig. 2 is a schematic structural view of the threaded element of the present invention.
图3是本实用新型捏合元件的结构示意图。 Fig. 3 is a structural schematic diagram of the kneading element of the present invention.
图4是本实用新型捏合元件的结构示意图。 Fig. 4 is a structural schematic diagram of the kneading element of the present invention.
图5是本实用新型PPC控制器的结构示意图。 Fig. 5 is a structural schematic diagram of the utility model PPC controller.
图中附图标记:机架1、壳体2,机筒3,料斗4,螺旋加料装置5,螺杆6,花键轴6-1,螺纹元件6-2,捏合元件6-3,花键槽6-4,螺杆头6-5,螺杆轴承7,PPC控制器8,输送模块8-1,驱动模块8-2,温度模块8-3,电源模块8-4,主机8-5,操作面板8-6,交换机8-7,分流板9,出料口10,电动机11,传送带12,齿轮减速箱13,温度传感器14。 Reference signs in the figure: frame 1, shell 2, machine barrel 3, hopper 4, screw feeding device 5, screw rod 6, spline shaft 6-1, thread element 6-2, kneading element 6-3, spline groove 6-4, screw head 6-5, screw bearing 7, PPC controller 8, conveying module 8-1, drive module 8-2, temperature module 8-3, power module 8-4, host 8-5, operation panel 8-6, switch 8-7, splitter plate 9, discharge port 10, motor 11, conveyor belt 12, gear reduction box 13, temperature sensor 14.
具体实施方式 detailed description
下面结合附图对本实用新型实施例作详细说明。 Below in conjunction with accompanying drawing, the utility model embodiment is described in detail.
实施例一:如图1所示:双螺杆挤压机,包括机架1、设置于机架1上的壳体2、机筒3、和PPC控制器8;壳体2的上部设有进料装置,该进料装置包括料斗4和螺旋加料装置5;所述机筒3内设有两根平行的螺杆6,每根螺杆6上均安装有多个不同规格的螺杆6,机筒3的另一端设有出料口10;机架1上设置有用于驱动两根螺杆6相对异向旋动的驱动装置,螺杆6的一端与驱动装置相连接,螺杆6的另一端活动设置在出料口10处,在出料口10处侧靠近两根螺杆6端部的位置设有分流板9;两根螺杆6上相对应螺杆6的旋向相同、并相互咬合;所述驱动装置包括螺杆轴承7、电动机11和通过传送带12与所述电动机11连接的齿轮减速箱13,该齿轮减速箱13通过螺杆轴承7的转动带动螺杆6旋转,所述齿轮减速箱13,固定在所述机架1上并通过螺母连接。 Embodiment one: as shown in Figure 1: twin-screw extruder, comprises frame 1, the housing 2 that is arranged on the frame 1, machine barrel 3 and PPC controller 8; The feeding device includes a hopper 4 and a screw feeding device 5; two parallel screws 6 are arranged in the barrel 3, and a plurality of screws 6 of different specifications are installed on each screw 6, and the barrel 3 The other end of the screw rod 6 is provided with a discharge port 10; the frame 1 is provided with a driving device for driving two screw rods 6 to rotate in opposite directions relative to each other, one end of the screw rod 6 is connected with the driving device, and the other end of the screw rod 6 is movably arranged at the outlet At the material port 10, a diverter plate 9 is provided at the position close to the ends of the two screw rods 6 at the side of the discharge port 10; the direction of rotation of the corresponding screw rods 6 on the two screw rods 6 is the same, and they are engaged with each other; the driving device includes Screw bearing 7, motor 11 and the gear reduction box 13 that is connected with described motor 11 by conveyor belt 12, and this gear reduction box 13 drives screw rod 6 to rotate by the rotation of screw bearing 7, and described gear reduction box 13 is fixed on the machine Frame 1 and connected by nuts.
使用时螺杆轴承7的转动带动螺杆6旋转,从而齿轮减速箱13带动两只对称螺杆6快速自传将物料向上提升,形成两股对称沿机筒3自下向上的螺柱形物料流,使螺旋外的物料不同程度进入螺柱包络线内,一部分物料被错位提升,另一部分物料被抛出螺柱,从而达到全圆周方位物料的不断更新扩散,被提升的两股物料再向中心汇合,形成一股向下的物料流,形成对流循环。由于上述运动的复合,物料在短时间内获得了均匀混合,混合精度较高。 When in use, the rotation of the screw bearing 7 drives the screw 6 to rotate, so that the gear reduction box 13 drives two symmetrical screws 6 to quickly self-propagate and lift the material upwards, forming two symmetrical stud-shaped material flows along the barrel 3 from bottom to top, so that the screw The outer material enters the envelope of the stud to varying degrees, a part of the material is dislocated and lifted, and the other part of the material is thrown out of the stud, so as to achieve the continuous renewal and diffusion of the material in the entire circumference, and the two lifted materials converge to the center. A downward flow of material is formed to form a convective cycle. Due to the combination of the above movements, the materials are uniformly mixed in a short time, and the mixing precision is high.
如图2所示:螺杆6包括带有花键的花键轴6-1、螺纹元件6-2和捏合元件6-3;该螺纹元件6-2和捏合元件6-3的内孔带有与花键轴6-1上花键相对应的花键槽6-4;多个不同正、反向的螺纹元件6-2和多个不同正、反向的捏合元件6-3按顺序排列在花键轴6-1上,花键轴6-1的两端将排列好的螺纹元件6-2和捏合元件6-3固定,所述螺杆6的一端设有与花键槽6-4槽口相匹配的螺杆头6-5,螺杆6的另一端通过螺杆轴承7固定连接;该螺杆头6-5的外径小于该螺杆6的外径。 As shown in Figure 2: the screw rod 6 includes a splined shaft 6-1 with splines, a threaded element 6-2 and a kneading element 6-3; the inner holes of the threaded element 6-2 and the kneading element 6-3 have The spline groove 6-4 corresponding to the spline on the spline shaft 6-1; a plurality of different forward and reverse thread elements 6-2 and a plurality of different forward and reverse kneading elements 6-3 are arranged in sequence On the spline shaft 6-1, the two ends of the spline shaft 6-1 fix the arranged threaded element 6-2 and the kneading element 6-3, and one end of the screw rod 6 is provided with a spline groove 6-4 notch The matched screw head 6-5 is fixedly connected to the other end of the screw 6 through a screw bearing 7; the outer diameter of the screw head 6-5 is smaller than the outer diameter of the screw 6.
每根螺杆6可分为:输送段A、熔融段B、混炼段C、排气段D及均化段P,其中输送段A对应的壳体2上设有料斗4,所述输送段A对应的机筒3内部的两根螺杆6上安装的螺旋均为正向螺旋,装配时,两根螺杆6相位相差90°相位角。 Each screw 6 can be divided into: conveying section A, melting section B, mixing section C, exhaust section D and homogenizing section P, wherein the housing 2 corresponding to conveying section A is provided with a hopper 4, and the conveying section The screws installed on the two screw rods 6 inside the barrel 3 corresponding to A are all forward spirals, and the two screw rods 6 have a phase difference of 90° during assembly.
输送段A,一般为输送物料,防止溢料。 Conveying section A is generally for conveying materials and preventing overflow.
熔融段B,此段通过热传递和摩擦剪切,使物料充分熔融和均化。 Melting section B, this section fully melts and homogenizes the material through heat transfer and frictional shearing.
混炼段C,使物料组分尺寸进一步细化与均匀,形成理想的结构,具分布性与分散性混合功能。 The mixing section C further refines and uniforms the size of the material components to form an ideal structure, with distribution and dispersion mixing functions.
排气段D,排出水汽、低分子量物质等杂质。 Exhaust section D, to discharge impurities such as water vapor and low molecular weight substances.
均化段P,输送和增压,建立一定压力,使模口处物料有一定的致密度,同时进一步混合,最终达到顺利挤出造粒的目的。 Homogenization section P, conveying and pressurizing, establishes a certain pressure, so that the material at the die mouth has a certain density, and at the same time, it is further mixed, and finally achieves the purpose of smooth extrusion and granulation.
以Z/Y、XZ/Y、GDZ/Y表示螺纹元件6-2为正向螺纹,Z/YL表示螺纹元件6-2为反向螺纹,其中Z表示螺纹元件6-2的导程,其单位为mm,Y表示螺纹元件6-2的长度单位为mm,XZ/Y中的X表示Z的1/Y的导程;而GDZ/Y中的的GD表示螺纹元件6-2的螺槽的槽深由深向浅过度。 Z/Y, XZ/Y, GDZ/Y indicate that the threaded element 6-2 is a forward thread, Z/YL indicates that the threaded element 6-2 is a reverse thread, where Z represents the lead of the threaded element 6-2, which The unit is mm, Y represents the length of the threaded element 6-2 in mm, X in XZ/Y represents the lead of 1/Y of Z; and GD in GDZ/Y represents the groove of the threaded element 6-2 The depth of the groove is excessive from deep to shallow.
以Z/Y、XZ/Y和Z/YL表示的多个不同的正、反向的螺纹元件6-2中Z/Y、XZ/Y和Z/YL有各种不同的具体数据为:28/14,68/34,X68/34,GD34/34,44/22,L22/22,34/34, Z/Y, XZ/Y and Z/YL have various specific data in Z/Y, XZ/Y and Z/YL in the multiple different forward and reverse screw elements 6-2 represented by Z/Y, XZ/Y and Z/YL: 28 /14, 68/34, X68/34, GD34/34, 44/22, L22/22, 34/34,
以@/n/m表示正向捏合元件6-3,@/n/mCZ表示该捏合元件6-3的缺口与螺杆整体在一条直线上,而@/n/mCF表示该捏合元件6-3的缺口与螺杆方向是斜的;@表示捏合元件6-3的错位角,n表示捏合块的个数,m表示整个捏合元件6-3的长度;其具体数据为:44/5-45°,44/4-60°,28/4-60°,40-45°/5-54,40-90°/5-32,28/5-45°30/5-45°,40-44-44-CZ,40-45°/5-32,40-44/44-CF;其中,捏合元件6-3为40-45°/5-54,@/n/m/Q表示规格相同的正、反向捏合元件为Q个。 Use @/n/m to indicate the forward kneading element 6-3, @/n/mCZ indicates that the gap of the kneading element 6-3 is in a straight line with the screw as a whole, and @/n/mCF indicates that the kneading element 6-3 The notch and the direction of the screw are oblique; @ indicates the dislocation angle of the kneading element 6-3, n indicates the number of kneading blocks, and m indicates the length of the entire kneading element 6-3; the specific data is: 44/5-45° , 44/4-60°, 28/4-60°, 40-45°/5-54, 40-90°/5-32, 28/5-45°30/5-45°, 40-44- 44-CZ, 40-45°/5-32, 40-44/44-CF; among them, the kneading element 6-3 is 40-45°/5-54, @/n/m/Q means positive , There are Q pieces of reverse kneading elements.
螺杆6长度为1897.5mm,直径为30mm。 The screw rod 6 has a length of 1897.5mm and a diameter of 30mm.
如图3所示:PPC控制器8的一端通过交换机8-7与主机8-5连接;另一端与输送模块8-1、驱动模块8-2、温度模块8-3和电源模块8-4连接;该输送模块8-1、驱动模块8-2、温度模块8-3和电源模块8-4连接有对PPC控制器8进行控制的操作面板8-6;螺杆6对应的机筒3外设有温度传感器14,该温度传感器14与PPC控制器8连接;并在操作面板8-6上在线显示温度,可以对温度进行控制,方便实用。 As shown in Figure 3: one end of the PPC controller 8 is connected to the host 8-5 through the switch 8-7; the other end is connected to the delivery module 8-1, the drive module 8-2, the temperature module 8-3 and the power supply module 8-4 connection; the delivery module 8-1, drive module 8-2, temperature module 8-3 and power module 8-4 are connected with an operation panel 8-6 controlling the PPC controller 8; A temperature sensor 14 is provided, and the temperature sensor 14 is connected with the PPC controller 8; and the temperature is displayed online on the operation panel 8-6, and the temperature can be controlled, which is convenient and practical.
本实用新型的工作原理:在操作过程中,对于螺纹元件6-2的使用分为正向和反向螺纹,正向螺纹主要用于物料的输送,反向螺纹主要起到增压及物料的返混作用,螺纹元件6-2的几何参数主要有导程及螺槽深度,可分为大、中、小导程;螺槽深度有深、中、浅之分; The working principle of the utility model: in the operation process, the use of the threaded element 6-2 is divided into forward and reverse threads, the forward thread is mainly used for the transportation of materials, and the reverse thread is mainly used for pressurization and material transportation. Back-mixing effect, the geometric parameters of the threaded element 6-2 mainly include the lead and the depth of the screw groove, which can be divided into large, medium and small leads; the depth of the screw groove can be divided into deep, medium and shallow;
大导程,指螺距为1.5D~2D3、小导程,指螺距为0.4D左右。 Large lead means that the pitch is 1.5D~2D3, and small lead means that the pitch is about 0.4D.
其使用规律:随着导程增加,螺杆挤出量增加,物料停留时间减少,混合效果降低。 The law of its use: with the increase of the lead, the extrusion volume of the screw increases, the residence time of the material decreases, and the mixing effect decreases.
选用大导程螺纹的场合,以输送为主的场合,利于提高产量;热敏性聚合物,缩短停留时间,减少降解;排气处选用(也有选用浅槽),增大表面积,利于排气,挥发等。 The occasions where large-lead threads are selected, and the occasions where the main purpose is transportation, are beneficial to increase production; heat-sensitive polymers can shorten the residence time and reduce degradation; the selection of exhaust (also shallow grooves) can increase the surface area, which is conducive to exhaust and volatilization Wait.
选用中导程螺纹场合,以混合为主的场合,具不同的工作段逐渐缩小的组合,用于输送和增压。 In the case of medium-lead thread, in the case of mixing, it has a combination of different working sections that gradually shrink for conveying and pressurization.
选取用小导程螺纹的场合,为一般是组合上逐渐减小,用于输送段和均化计量段,起到增压,提高熔融;提高混合物化程度及挤出稳定。 In the case of using a small lead thread, it is generally gradually reduced in combination, and it is used in the conveying section and the homogenizing metering section to increase the pressure and improve the melting; improve the degree of mixing and extrusion stability.
对于捏合元件6-3是双螺杆挤压机的关键元件,其主要作用是提供强剪切力,物料通过捏合元件6-3的剪切力的剪切作用实现高度分散,物料通过捏合区时,其界面与剪切方向不同,由于剪切作用使物料不断更新界面,使物料细化和均匀。 The kneading element 6-3 is a key element of the twin-screw extruder, and its main function is to provide strong shear force. The material is highly dispersed through the shearing action of the kneading element 6-3. When the material passes through the kneading zone , the interface is different from the shearing direction, and the interface is constantly updated due to the shearing effect, so that the material is refined and uniform.
方向,分正向和反向。反向,对物料的输送有阻碍作用,起到延长时间,提高填充增大压力,大大提高混炼效果的作用。 Direction, divided into forward and reverse. On the contrary, it has the effect of hindering the transportation of materials, prolonging the time, increasing the filling and increasing the pressure, and greatly improving the mixing effect.
角度,一般有“30°、45°、60°、90°”之分,其作用与效果: Angle, generally divided into "30°, 45°, 60°, 90°", its function and effect:
正向时,增大交错角,将降低输送能力,延长停留时间,提高混炼效果,但越易漏流。对于分布混合与分散混合而言,分布混合随着角度大而更加有效,分散混合在角度45°时最好,其次是30°,最差是60°。 When it is positive, increasing the staggered angle will reduce the conveying capacity, prolong the residence time, and improve the mixing effect, but the leakage will be easier. For distributive mixing and dispersive mixing, distributive mixing is more effective as the angle is larger, and dispersive mixing is the best when the angle is 45°, followed by 30°, and the worst is 60°.
反向时,增大角度,将减少聚合物之有效限制,但越易漏流。 In the reverse direction, increasing the angle will reduce the effective confinement of the polymer, but the leakage will be easier.
螺棱宽度一般有7mm、11mm、11.2mm、14mm、19mm等等,这是衡量剪切大小和混合大小的一个最重要参数之一,宽度越大剪切越大混合越小;宽度越小剪切越小混合越大。对于分布混合与分散混合而言,分布混合,随宽度增大而有效性减少,分散混合随宽度增而有效性增大;宽度越小,物料轴向有效流量和径向有效流量之比随之增大。 The width of screw flight generally has 7mm, 11mm, 11.2mm, 14mm, 19mm, etc. This is one of the most important parameters to measure the shear size and mixing size. The larger the width, the larger the shear and the smaller the mixing; The smaller the cut, the bigger the mix. For distributive mixing and dispersive mixing, the effectiveness of distributive mixing decreases as the width increases, and the effectiveness of dispersive mixing increases as the width increases; the smaller the width, the ratio of the axial effective flow rate to the radial effective flow rate of the material increases. increase.
头数,一般分单头、双头、三头。其作用效果: The number of heads is generally divided into single head, double head and triple head. Its effect:
正向时,头数越少,挤出输送能力越大,扭矩越大,混合特性也越优,但剪切作用越少。 In the positive direction, the fewer the number of heads, the greater the extrusion delivery capacity, the greater the torque, and the better the mixing characteristics, but the less shearing.
反向时,头数越少,挤出输送能力越小,混合特性越优。二头螺纹可主来挤塑,受热均匀且又是短,自洁性能好(常用的)。三头螺纹,能灵活选择物料在机角的压力和温度分布,加纤稳定,排气表面更新效果好,但产量低。 In the reverse direction, the fewer the number of heads, the smaller the extrusion delivery capacity and the better the mixing characteristics. The two-start thread can be mainly used for extrusion, it is evenly heated and short, and has good self-cleaning performance (commonly used). The three-start thread can flexibly choose the pressure and temperature distribution of the material at the corner of the machine, the fiber addition is stable, and the exhaust surface renewal effect is good, but the output is low.
螺杆6的分段及其功能:在第一加热区E段,主要是起到输送物料和防止溢料;包括以下元件:28/14,68/34,68/34;在该区段,由于物料聚合物原料形态差异,需要较大的容料空间以适应加料量的调整,防止物料在进料口堆积产生溢料,由于本实用新型采用11段加热方式,在此区域螺纹的导程由小到大,采用中等螺槽大导程正向螺纹即可。 The segmentation and function of the screw 6: in the E section of the first heating zone, it mainly plays the role of conveying materials and preventing overflow; it includes the following components: 28/14, 68/34, 68/34; in this section, due to Due to the difference in the shape of materials and polymer raw materials, a large material storage space is required to adapt to the adjustment of the feeding amount, so as to prevent the accumulation of materials at the feeding port and produce overflow. Since the utility model adopts 11-stage heating mode, the lead of the thread in this area is determined by From small to large, the forward thread with medium groove and large lead is sufficient.
在第二加热区F段,主要是起到输送物料的一个平衡过度;包括以下元件:28/14,X68/34,X68/34;基本和第一加热区E段类似,所不同的是由于是平衡过度,所需导程相对应的就会减少,此区的螺槽容积变化由大到小,还是采用中等螺槽大导程正向螺纹。 In section F of the second heating zone, it mainly serves as a balance transition for conveying materials; including the following components: 28/14, X68/34, X68/34; basically similar to section E of the first heating zone, the difference is due to If the balance is excessive, the required lead will decrease correspondingly, and the volume of the screw groove in this area changes from large to small, or use a medium screw groove and large lead forward thread.
在第三加热区G段,主要是起到输送物料的一个平衡过度的同时,也要为物料的充分熔融准备;包括以下元件:X68/34,GD34/34,68/34;延续第二加热区F段,为下一阶段的熔融准备,由小导程到大的导程逐渐过度,采用深槽正向螺纹将松散的粉状物料压实或提高颗粒物料在螺杆6中的充满度,以促进物料在下一区域内的熔融。 In section G of the third heating zone, it is mainly to achieve a balance transition of the conveying material and at the same time prepare for the full melting of the material; including the following components: X68/34, GD34/34, 68/34; continue the second heating Section F of zone, for the next stage of melting preparation, gradually transitions from small lead to large lead, using deep groove forward thread to compact loose powdery material or increase the filling degree of granular material in screw 6, To promote the melting of the material in the next area.
在第四加热区H段,通过热传递和摩擦剪切,开始为物料的充分熔融和均化进行,包括以下元件:68/34,44/5-45°,44/4-60°,28/4-60°;由输送区到受压后开始熔融的准备,开始发生混合,为物料的热源提供保证,在此区间,设置螺纹元件6-2,不同角度的捏合元件6-3。 In section H of the fourth heating zone, through heat transfer and frictional shearing, it starts to fully melt and homogenize the material, including the following elements: 68/34, 44/5-45°, 44/4-60°, 28 /4-60°; From the conveying area to the preparation for melting after being pressurized, mixing begins to occur, which provides a guarantee for the heat source of the material. In this section, set the screw element 6-2 and the kneading element 6-3 at different angles.
在第五加热区I段,通过热传递和摩擦剪切,使物料的充分熔融和均化,包括以下元件:44/22,40-45°/5-54,40-90°/5-32,28/5-45°,L22/22;此区段,物料经输送区受到一定的压缩比后开始熔融,并发生混合,使物料熔融的热源有两种来源,一是机筒加热提供的外加热,另一个是螺杆6的外剪力产生的,此区间设置反向捏合元件6-3,为下一区段准备。 In section I of the fifth heating zone, the material is fully melted and homogenized through heat transfer and frictional shearing, including the following elements: 44/22, 40-45°/5-54, 40-90°/5-32 , 28/5-45°, L22/22; in this section, the material begins to melt after being subjected to a certain compression ratio in the conveying area, and mixes, so there are two sources of heat for the material to melt, one is provided by the barrel heating External heating, the other is generated by the external shear force of the screw 6, and the reverse kneading element 6-3 is set in this section to prepare for the next section.
在第六加热区J段,为混炼物料准备,使物料逐渐变细,包括以下元件:44/22,44/22,28/14,30/5-45°,28/5-45°;物料经熔融后处于融化状态,共混体系各组分之间的混合从熔融开始混合,分散相聚合物尺寸发生变化。 In section J of the sixth heating zone, it is prepared for kneading materials to make the materials gradually thinner, including the following components: 44/22, 44/22, 28/14, 30/5-45°, 28/5-45°; The material is in a molten state after being melted, and the mixing between the components of the blend system starts from melting, and the size of the polymer in the dispersed phase changes.
在第七加热区K段,混炼物料,使物料尺寸进一步细化与均匀,形成理想的结构,包括以下元件:40-44-44-CZ,30/5-45°,40-45°/5-32,40-90°/5-32;40-44/44-CF;经熔融后的物料处于融化状态,从初级毫米级的宏观粒子到熔融结束时的微米级,该区域作用就是将组分进一步细化和匀化,因此,该区域的元件组合以捏合元件6-3为主。 In section K of the seventh heating zone, the material is mixed to further refine and uniform the size of the material to form an ideal structure, including the following components: 40-44-44-CZ, 30/5-45°, 40-45°/ 5-32, 40-90°/5-32; 40-44/44-CF; the melted material is in a molten state, from the primary millimeter-scale macroscopic particles to the micron-scale at the end of melting, the role of this area is to The components are further refined and homogenized, therefore, the combination of elements in this area is dominated by kneading elements 6-3.
在第八加热区L段,此区域为物料排气区的初始部分,包括以下元件:44/22,44/22,28/14,44/5-45°,排气区的物料流动特征是完全熔融状态的物料经压缩后突然减压,可挥发性物料在真空条件下迅速挥发,脱离熔体。 In section L of the eighth heating zone, this area is the initial part of the material exhaust area, including the following components: 44/22, 44/22, 28/14, 44/5-45°, the material flow characteristics of the exhaust area are The material in the completely molten state is suddenly decompressed after being compressed, and the volatile material is quickly volatilized under vacuum conditions and separated from the melt.
在第九加热区M段,包括以下元件:44/4-60°,40-45°/5-54,L22/22,68/34,在紧邻排气区开始位置设置反螺纹元件6-2或反向捏合元件6-3,将熔体密封,建立起高压;排气区采用大导程螺纹元件6-3,以形成低充满度和薄的熔体区,使物料有可暴露的自由表面,以利于气体的排放。 In section M of the ninth heating zone, the following components are included: 44/4-60°, 40-45°/5-54, L22/22, 68/34, and the reverse thread element 6-2 is set at the beginning position of the exhaust zone Or the reverse kneading element 6-3 seals the melt and builds up high pressure; the exhaust area adopts a large lead screw element 6-3 to form a low fullness and thin melt area, so that the material can be exposed freely surface to facilitate gas emission.
在第十加热区N段,包括以下元件:68/34,34/34,44/22,第十一加热区O段,包括以下元件:44/22,44/22,28/14,28/14;该两段主要用于熔体输送和增压,建立一定压力,使模口处物料有一定的致密度,同时进一步混合,最终达到顺利挤出造粒的目的,此区的螺杆6构型应通过螺纹元件6-2导程渐变或螺槽渐变来实现增压。 In the N segment of the tenth heating zone, the following components are included: 68/34, 34/34, 44/22, and in the O segment of the eleventh heating zone, the following components are included: 44/22, 44/22, 28/14, 28/ 14. These two sections are mainly used for melt conveying and pressurization, to establish a certain pressure, so that the material at the die mouth has a certain density, and at the same time further mixed, and finally achieve the purpose of smooth extrusion and granulation. The screw 6 structure in this area The type should realize pressurization through thread element 6-2 lead gradual change or screw groove gradual change.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
尽管本文较多地使用了图中图中附图标记:机架1、壳体2,机筒3,料斗4,螺旋加料装置5,螺杆6,花键轴6-1,螺纹元件6-2,捏合元件6-3,花键槽6-4,螺杆头6-5,螺杆轴承7,PPC控制器8,输送模块8-1,驱动模块8-2,温度模块8-3,电源模块8-4,主机8-5,操作面板8-6,交换机8-7,分流板9,出料口10,电动机11,传送带12,齿轮减速箱13,温度传感器14等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。 Although this paper uses more reference numerals in the figure: frame 1, housing 2, barrel 3, hopper 4, screw feeding device 5, screw 6, spline shaft 6-1, threaded element 6-2 , Kneading element 6-3, spline groove 6-4, screw head 6-5, screw bearing 7, PPC controller 8, delivery module 8-1, drive module 8-2, temperature module 8-3, power module 8- 4. Host 8-5, operation panel 8-6, switch 8-7, diverter plate 9, discharge port 10, motor 11, conveyor belt 12, gear reducer 13, temperature sensor 14 and other terms, but does not exclude the use of other terms term possibility. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is against the spirit of the utility model.
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| CN201520883755.0U Expired - Lifetime CN205112337U (en) | 2015-11-06 | 2015-11-06 | Twin screw extruder |
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| Country | Link |
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| CN (1) | CN205112337U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365196A (en) * | 2015-11-06 | 2016-03-02 | 嘉兴市高正高分子材料有限公司 | Twin-screw extruder |
| CN109744844A (en) * | 2018-01-19 | 2019-05-14 | 九阳股份有限公司 | A Miniaturized Horizontal Screw Squeeze Juicer With Easy Installation |
-
2015
- 2015-11-06 CN CN201520883755.0U patent/CN205112337U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365196A (en) * | 2015-11-06 | 2016-03-02 | 嘉兴市高正高分子材料有限公司 | Twin-screw extruder |
| CN109744844A (en) * | 2018-01-19 | 2019-05-14 | 九阳股份有限公司 | A Miniaturized Horizontal Screw Squeeze Juicer With Easy Installation |
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Address after: 314000 No.1 Tongche Road, Xincang Town, Pinghu City, Jiaxing City, Zhejiang Province Patentee after: JIAXING GAOZHENG NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: The new warehouse warehouse in the town east town Pinghu city Jiaxing city Zhejiang province 314205 No. 1855 Patentee before: JIAXING GAOZHENG POLYMER MATERIALS Co.,Ltd. |
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Granted publication date: 20160330 |