CN205111270U - Full -automatic concrete pile shirt rim make -up machine - Google Patents
Full -automatic concrete pile shirt rim make -up machine Download PDFInfo
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- CN205111270U CN205111270U CN201520307185.0U CN201520307185U CN205111270U CN 205111270 U CN205111270 U CN 205111270U CN 201520307185 U CN201520307185 U CN 201520307185U CN 205111270 U CN205111270 U CN 205111270U
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- bending
- shirt rim
- full
- automatic concrete
- forming machine
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Abstract
The utility model discloses a full -automatic concrete pile shirt rim make -up machine, including frame and rack -mounted hydraulic system, the mechanism of bending, shearing mechanism, forming mechanism and controller, hydraulic system is connected with the mechanism of bending, shearing mechanism, controller control hydraulic system, the mechanism of bending, shearing mechanism, forming mechanism normal operating. Compared with the prior art, the utility model discloses compact structure, reasonable in design only need set up the shirt rim specification of required production on the controller, belted steel through pay -off, shaping, bend, cut the board and can produce, the full automation degree is high, that has avoided that the manpower buckles and bring wastes time and energy and bending angle and size unmanageable problem, has reduced intensity of labour, has improved work efficiency, additionally, the utility model discloses a shirt rim angle, radius, limit number average can set up in a flexible way, and operation safe and reliable is fit for promoting on a large scale.
Description
Technical field
The utility model relates to bender technical field, is specifically related to a kind of full-automatic concrete stake shirt rim forming machine.
Background technology
Concrete-pile can be divided into precast reinforced concrete pile and the large class of prestressed-concrete pile two from the kind and corresponding production technology of main muscle.Concrete-pile is in prefabricated process, shirt rim is one of indispensable accessory, but existing shirt rim in process of production, great majority adopt manual or automanual mode, these modes not only waste time and energy, and reduce operating efficiency, add labour cost, and bending size and bending angle be all difficult to control, percent defective is high.
As can be seen here, prior art awaits further improving, and needs a kind of full automatic concrete-pile shirt rim of research and development bender badly.
Utility model content
Utility model object of the present utility model is: for above-mentioned Problems existing, provides a kind of full-automatic concrete stake shirt rim forming machine.
The technical solution adopted in the utility model is such:
A kind of full-automatic concrete stake shirt rim forming machine, comprise frame and rack-mounted hydraulic system, bending mechanism, cutting mechanism, shaping mechanism and controller, described bending mechanism comprises hydraulic cylinder one, bending rotating shaft, bending dead axle, fixing flap, tooth bar, optoelectronic switch one, fixed head one, fixed head two, bolt and gear, tooth bar is fixed with below the telescopic head of described hydraulic cylinder one, the gear matched with it is provided with below tooth bar, described gear is arranged in frame by bearing, the central shaft of described gear is connected with fixing flap through frame, described bending dead axle is arranged in frame through the center of fixing flap, described fixing flap is provided with the bending rotating shaft of the bending that to match with bending dead axle, fixed head two is provided with above the telescopic head of hydraulic cylinder one, fixed head two is provided with bolt, two optoelectronic switches one are fixed with by fixed head one above fixed head two, described cutting mechanism comprises optoelectronic switch two, hydraulic cylinder two and cutting knife, is fixed with cutting knife below described hydraulic cylinder two, and the edge of a knife shape of cutting knife is consistent with the shape treating bending part suppresses, and is provided with optoelectronic switch two in the side of hydraulic cylinder two, described shaping mechanism comprises gear train, drivenly recessedly to take turns, actuating cam, motor and speed reducer, described gear train is made up of driving wheel and driven pulley, the output shaft of described motor connects driving wheel by reductor, the top of driving wheel is provided with the driven pulley be meshed with it, described actuating cam is connected with driving wheel by bearing, driven recessed wheel is connected with driven pulley by bearing, and bearing is arranged in frame by bearing block, described frame is provided with controller, and controller controls bending mechanism, cutting mechanism, shaping mechanism operation, and described hydraulic system connecting fluid cylinder pressure one, hydraulic cylinder two, be provided with range finder between described cutting mechanism and shaping mechanism.
Further, described fixed head one has the long lumbar hole for optoelectronic switch one movement.
Further, described fixed head two has the long lumbar hole for bolt movement.
Further, described bearing block and frame junction are provided with adjusting bolt, and adjusting bolt can regulate driven recessed spacing of taking turns between actuating cam.
Further, described frame is also provided with charging gripper shoe, charging gripper shoe is provided with machine straightening device, and this machine straightening device is roller.
Further, described gear train, drivenly recessedly to take turns, actuating cam is at least 1 group.
Further, described actuating cam is provided with tongue, driven recessed take turns to be provided with match or the groove contrary with tongue shape with tongue.
Further, the radius of described bending dead axle is 10-30mm, described charging gripper shoe can for bandwidth 50-400mm treat that bending part passes through, treat that the thickness of bending part is 0.3-20mm.
Further, described actuating cam and driven recessed tongue and groove shape of taking turns can be arranged to any shape so that actuating cam and driven recessed take turns to match treating bending part to suppress different shapes.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
1, compared with prior art, the utility model compact conformation, reasonable in design, only need to arrange required shirt rim specification of producing on the controller, band steel can be produced through feeding, shaping, bending, shear, and whole-course automation degree is high, and what avoid that manpower bending brings wastes time and energy and angle of bend and the unmanageable problem of size, reduce labour intensity, improve operating efficiency.
2, the size of bending dead axle of the present utility model can self-changeable according to demand, and the radius size of bending dead axle can determine the radius size of the bending part of this shirt rim, easy to use and flexible.
3, the utility model all has long lumbar hole on fixed head one and fixed head two, makes it possible to the spacing regulated arbitrarily between two optoelectronic switches one, and the position of bolt, can realize the angular dimension regulating bending place, shirt rim like this, as right angle, arc chord angle etc.
4, the utility model is provided with range finder, the size of shirt rim can be designed according to the size of piles with different, in addition, cutting mechanism can according to controller arrange determine be with steel processing limit, shirt rim number, as polygons such as L shape, triangle, quadrangles, practice is more flexible, applied widely.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is top view of the present utility model;
Fig. 3 is bending mechanism front view of the present utility model;
Fig. 4 is bending mechanism right view of the present utility model;
Fig. 5 is bending mechanism top view of the present utility model;
Fig. 6 is shaping mechanism structural representation of the present utility model;
Fig. 7 is the A place structure for amplifying schematic diagram of Fig. 6;
Mark in figure: 1-frame, 2-hydraulic system, 3-gear train, 31-driven pulley, 32-driving wheel, 4-charging gripper shoe, 5-hydraulic cylinder one, 6-bending rotating shaft, 7-bending dead axle, 8-fixes flap, 9-tooth bar, 10-optoelectronic switch one, 11-gear, 12-fixed head one, 13-optoelectronic switch two, 14-controller, 15-fixed head two, 16-bolt, 17-adjusting bolt, 18-range finder, 19-hydraulic cylinder two, 20-cutting knife, 21-motor, 22-reductor, 23-is driven recessedly to take turns, 24-actuating cam.
Detailed description of the invention
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
As shown in Figures 1 to 7, a kind of full-automatic concrete stake shirt rim forming machine, comprise frame 1 and be arranged on the hydraulic system 2 in frame 1, bending mechanism, cutting mechanism, shaping mechanism and controller 18, described bending mechanism comprises hydraulic cylinder 1, bending rotating shaft 6, bending dead axle 7, fixing flap 8, tooth bar 9, optoelectronic switch 1, fixed head 1, fixed head 2 15, bolt 16 and gear 11, tooth bar 9 is fixed with below the telescopic head of described hydraulic cylinder 1, the gear 11 matched with it is provided with below tooth bar 9, described gear 11 is arranged in frame 1 by bearing, the central shaft of described gear 11 is connected with fixing flap 8 through frame 1, described bending dead axle 7 is arranged in frame 1 through the center of fixing flap 8, described fixing flap 8 is provided with the bending rotating shaft 6 of the bending that to match with bending dead axle 7, the radius of described bending dead axle 7 is 10-30mm, fixed head 2 15 is provided with above the telescopic head of hydraulic cylinder 1, fixed head 2 15 is provided with bolt 16, two optoelectronic switches 1 are fixed with by fixed head 1 above fixed head 2 15, described fixed head 1 has the long lumbar hole for optoelectronic switch one movement, described fixed head 2 15 has the long lumbar hole for bolt 16 movement.The utility model all has long lumbar hole on fixed head 1 and fixed head 2 15, make it possible to the spacing regulated arbitrarily between two optoelectronic switches 1, and the position of bolt 16, the angular dimension regulating bending place, shirt rim can be realized like this, as right angle, arc chord angle etc.
Described shaping mechanism comprises gear train 3, drivenly recessedly take turns 23, actuating cam 24, motor 21 and reductor 22, described gear train 3 is made up of driving wheel 32 and driven pulley 31, the output shaft of described motor 21 connects driving wheel 32 by reductor 22, the top of driving wheel 32 is provided with the driven pulley 31 be meshed with it, described actuating cam 24 is connected with driving wheel 32 by bearing, drivenly recessedly take turns 23 and be connected with driven pulley 31 by bearing, described actuating cam 24 is provided with tongue, drivenly recessedly take turns 23 and be provided with and match or the groove contrary with tongue shape with tongue, described actuating cam 24 and driven recessed tongue and groove shape of taking turns on 23 can be arranged to any shape, so that actuating cam 24 and driven recessed take turns 23 match band steel on suppress different shapes.Bearing is arranged in frame 1 by bearing block, and described bearing block and frame 1 junction are provided with adjusting bolt 17, and adjusting bolt 17 can regulate driven recessed spacing of taking turns between 23 and actuating cam 24.This adjusting bolt 17 can regulate actuating cam 24 and driven recessed spacing of taking turns between 23 according to the thickness of band steel.
Wherein, gear train 3 of the present utility model, drivenly recessedly take turns 23, actuating cam 24 adopts 3 groups, the output shaft of described motor 21 connects middle driving wheel 32 by reductor 22, middle driving wheel 32 drives the driven pulley 31 on both sides, the driven pulley 31 on both sides and the driving wheel 32 of centre drive the driven pulley 31 of top respectively, driven pulley 31 and then drive actuating cam 24 or drivenly recessedly take turns 23 rotations.
Described cutting mechanism comprises optoelectronic switch 2 13, hydraulic cylinder 2 19 and cutting knife 20, cutting knife 20 is fixed with below described hydraulic cylinder 2 19, the edge of a knife shape of cutting knife 20 is consistent with the shape that band steel suppresses, optoelectronic switch 2 13 is provided with in the side of hydraulic cylinder 2 19, be provided with range finder 18 between described cutting mechanism and shaping mechanism, limit, the shirt rim number that cutting mechanism can be arranged according to controller 14 and length are cut.
Described frame 1 is provided with controller 14, controller 14 controls bending mechanism, cutting mechanism, shaping mechanism operation, and controller 14 is provided with display screen, bending start button, cut-out start button, bending stop button, cuts off stop button, shift knob, manual/auto button, scram button.Described hydraulic system 2 adopts two-way hydraulic system, two-way hydraulic system connecting fluid cylinder pressure 1, hydraulic cylinder 2 19, described frame 1 is also provided with charging gripper shoe 4, and described charging gripper shoe 4 can be passed through for the band steel of bandwidth 50-400mm, and the thickness of band steel is 0.3-20mm.Charging gripper shoe 4 is provided with machine straightening device, and this machine straightening device is roller.
The utility model, when reality uses, opens controller, is entered by band steel from charging gripper shoe, successively through shaping mechanism, bending mechanism, cutting mechanism.
With above-mentioned according to desirable embodiment of the present utility model for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to right.
Claims (11)
1. a full-automatic concrete stake shirt rim forming machine, it is characterized in that, comprise frame and rack-mounted hydraulic system, bending mechanism, cutting mechanism, shaping mechanism and controller, described bending mechanism comprises hydraulic cylinder one, bending rotating shaft, bending dead axle, fixing flap, tooth bar, optoelectronic switch one, fixed head one, fixed head two, bolt and gear, tooth bar is fixed with below the telescopic head of described hydraulic cylinder one, the gear matched with it is provided with below tooth bar, described gear is arranged in frame by bearing, the central shaft of described gear is connected with fixing flap through frame, described bending dead axle is arranged in frame through the center of fixing flap, described fixing flap is provided with the bending rotating shaft of the bending that to match with bending dead axle, fixed head two is provided with above the telescopic head of hydraulic cylinder one, fixed head two is provided with bolt, two optoelectronic switches one are fixed with by fixed head one above fixed head two, described cutting mechanism comprises optoelectronic switch two, hydraulic cylinder two and cutting knife, is fixed with cutting knife, is provided with optoelectronic switch two in the side of hydraulic cylinder two below described hydraulic cylinder two, described shaping mechanism comprises gear train, drivenly recessedly to take turns, actuating cam, motor and speed reducer, described gear train is made up of driving wheel and driven pulley, the output shaft of described motor connects driving wheel by reductor, the top of driving wheel is provided with the driven pulley be meshed with it, described actuating cam is connected with driving wheel by bearing, driven recessed wheel is connected with driven pulley by bearing, and bearing is arranged in frame by bearing block, described frame is provided with controller, and controller controls bending mechanism, cutting mechanism, shaping mechanism operation, and described hydraulic system connecting fluid cylinder pressure one, hydraulic cylinder two, be provided with range finder between described cutting mechanism and shaping mechanism.
2. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, is characterized in that, described fixed head one has the long lumbar hole for optoelectronic switch one movement.
3. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, is characterized in that, described fixed head two has the long lumbar hole for bolt movement.
4. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, it is characterized in that, described bearing block and frame junction are provided with adjusting bolt, and adjusting bolt can regulate driven recessed spacing of taking turns between actuating cam.
5. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, it is characterized in that, described frame is also provided with charging gripper shoe, and charging gripper shoe is provided with machine straightening device.
6. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, is characterized in that, described gear train, drivenly recessedly to take turns, actuating cam is at least 1 group.
7. a kind of full-automatic concrete stake shirt rim according to claim 5 forming machine, it is characterized in that, described machine straightening device is roller.
8. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, it is characterized in that, described actuating cam is provided with tongue, driven recessed take turns to be provided with match or the groove contrary with tongue shape with tongue.
9. a kind of full-automatic concrete stake shirt rim according to claim 1 forming machine, it is characterized in that, the radius of described bending dead axle is 10-30mm.
10. a kind of full-automatic concrete stake shirt rim according to claim 5 forming machine, is characterized in that, described charging gripper shoe can for bandwidth 50-400mm treat that bending part passes through, treat that the thickness of bending part is 0.3-20mm.
11. a kind of full-automatic concrete stake shirt rim according to claim 8 forming machines, it is characterized in that, described actuating cam and driven recessed tongue and groove shape of taking turns can be arranged to any shape so that actuating cam and driven recessed take turns to match treating bending part to suppress different shapes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520307185.0U CN205111270U (en) | 2015-05-14 | 2015-05-14 | Full -automatic concrete pile shirt rim make -up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520307185.0U CN205111270U (en) | 2015-05-14 | 2015-05-14 | Full -automatic concrete pile shirt rim make -up machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205111270U true CN205111270U (en) | 2016-03-30 |
Family
ID=55566918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520307185.0U Withdrawn - After Issue CN205111270U (en) | 2015-05-14 | 2015-05-14 | Full -automatic concrete pile shirt rim make -up machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205111270U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983859A (en) * | 2015-05-14 | 2016-10-05 | 宿迁力引实业有限公司 | Full-automatic concrete pile skirt edge forming machine |
-
2015
- 2015-05-14 CN CN201520307185.0U patent/CN205111270U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983859A (en) * | 2015-05-14 | 2016-10-05 | 宿迁力引实业有限公司 | Full-automatic concrete pile skirt edge forming machine |
| CN105983859B (en) * | 2015-05-14 | 2019-04-12 | 江苏力引建材科技股份有限公司 | A kind of full-automatic concrete stake skirt molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160330 Effective date of abandoning: 20190412 |
|
| AV01 | Patent right actively abandoned |