CN201880763U - Bending-molding device of round bead profile - Google Patents

Bending-molding device of round bead profile Download PDF

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Publication number
CN201880763U
CN201880763U CN2010205940307U CN201020594030U CN201880763U CN 201880763 U CN201880763 U CN 201880763U CN 2010205940307 U CN2010205940307 U CN 2010205940307U CN 201020594030 U CN201020594030 U CN 201020594030U CN 201880763 U CN201880763 U CN 201880763U
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CN
China
Prior art keywords
bending
briquetting roller
bender
molding device
rotating shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010205940307U
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Chinese (zh)
Inventor
王志玺
马双华
赵晓琳
魏晓东
李艮峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anyang Aierwang New Energy Enviromental Co Ltd
Original Assignee
Anyang Aierwang New Energy Enviromental Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anyang Aierwang New Energy Enviromental Co Ltd filed Critical Anyang Aierwang New Energy Enviromental Co Ltd
Priority to CN2010205940307U priority Critical patent/CN201880763U/en
Application granted granted Critical
Publication of CN201880763U publication Critical patent/CN201880763U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a bending-molding device of a round bead profile, wherein a circular-arc bender set is formed by respectively and sequentially fixing a plurality of molding-bending machines according to a bending sequence along a circular arc, and a steel plate to be bent enters from an inlet of a first molding-bending machine and is also bent along the circular-arc direction while being sequentially bent through each molding-bending machine to form a circular-arc or a circular-ring bead profile conforming to bending requirements. In the utility model, a traditional round bending-molding technology is changed, the one-time molding is realized, the production efficiency is improved by tens of times, the bending-molding device is convenient to operate, the automatic control is easy to realize, the automation degree is high, and the manpower and the financial resource are greatly saved.

Description

The brake forming device of circular bead section bar
Technical field:
The utility model relates to and a kind ofly is bent into the technology of special sections, particularly a kind of brake forming device of circular bead section bar by steel plate.
Background technology:
Along with the continuous increase of foundation of large-sized biogas engineering and biogas output, Zymolysis Equipment technical research and industrialization become a new problem.The generation of fermentation tank and use has solved this substantially and to have asked and carry, but fermentation tank is a kind of circular tank, above good multi-part be circular or irregularly shaped, make difficulty, manual manufacturing efficient is too low, is difficult to adapt to the demand of modern production.In addition, circular bead section bar is all adopted at the top that is used for the fermentation tank of plant's debirs, industrial organic waste, domestic waste, municipal sludge processing basically, yet the production method of the circular bead section bar of prior art team is also very backward.Traditional bead production method is that steel plate is cut into definite shape with gas, and electric welding welding then produces a large amount of waste materials, the waste resource.Waste material, welding rod, gas, man-hour etc. increase a lot of production costs, have greatly reduced production efficiency, make cost-per-meter and can waste at least hundred yuan.In addition, the pollution of oxygen cutting, electric welding to workers ' health harm is seriously disagreed with the theory of environmental protection and energy saving in the traditional mode of production.
The utility model content:
In order to overcome deficiency and the shortcoming that prior art exists, the utility model provides a kind of brake forming device of circular bead section bar.
Technical scheme: a kind of bending and molding device of circular bead section bar, n the single moulding bender that comprises n the bending step that is used for the bead section bar, each moulding bender is fixed on the same circular arc of base upper surface successively according to the bending order, each moulding bender place forms certain angle between radially, arbitrary single moulding bender includes the main briquetting roller that have bending guiding corresponding with its bending step and the synchronous and assistant formation wheel of coupling to pressing with this main briquetting roller, and driving mechanism and transmission mechanism, wherein n is the natural number greater than 1.
Each single moulding bender also is provided with the governor motion that is used to adjust spacing size between main briquetting roller and the assistant formation wheel, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, the inner roof pressure of compression bar in the briquetting roller rotating shaft or roof pressure on the roof pressure in briquetting roller rotating shaft wheel.
Also comprise top-pressure mechanism to the bending-type material, this top-pressure mechanism comprises that is fixed on a cylindrical outer tube housing on the support, be set with a cylindrical inner housing in the inboard coupling of this cylindrical outer tube housing, be horizontally installed with a rotating shaft in the inboard of this cylindrical inner housing and in this rotating shaft, be set with top press roll; A governor motion that is used to adjust spacing size between this outer cylinder body and the inner barrel is installed on described cylindrical outer tube housing, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, and the inner roof pressure of compression bar is at center, described inner housing side.
In main briquetting roller rotating shaft and the rotating shaft of assistant formation wheel, be separately installed with the typing pressure roller of two couplings to pressing.
Described each single moulding bender has driving mechanism and transmission mechanism alone respectively, described driving mechanism comprises motor and speed reducer, speed reducer output shaft is in transmission connection by belt pulley or chain or gear and described main briquetting roller, between described main briquetting roller and the assistant formation wheel by the transmission mechanism locking phase to rotation.
Also be provided with the charging governor motion at the charging aperture of unit foremost, this charging governor motion comprises two figure of eight locating wheels that lay respectively at main briquetting roller and assistant formation wheel import department both sides, wherein the figure of eight locating wheel of a side on support, is provided with width adjustment mechanism between the bearing block of the figure of eight locating wheel of opposite side and the support by bearing fixing.
Crooked and the bending unit of flute profile bead section bar is comprised successively to section bar front side edge low-angle bending unit, to section bar front side edge wide-angle bending unit, to section bar front side edge right angle bending roof pressure unit, to section bar rear wall low-angle bending unit, to section bar back side edge wide-angle bending unit, to the direct bending roof pressure of section bar back side edge unit six single bending forming machines totally; Described front side edge wide-angle bender, low-angle bending unit and back side edge wide-angle bender, low-angle bending unit include main briquetting roller and the synchronous and assistant formation wheel of coupling to pressing with this main briquetting roller, wherein this main briquetting roller is cylindrical section and conical section assembly, conical section length exceeds assistant formation wheel length, and the tapering of each conical section is consistent with the bending angle; Described front side edge right angle bending roof pressure unit and back side edge right angle bending roof pressure unit include main briquetting roller and also coupling is to the assistant formation wheel of pressure synchronously with this main briquetting roller, and a side of taking turns at assistant formation also is respectively equipped with top-pressure mechanism simultaneously.
Comprise crooked and apparatus for bending to flute profile or " V " type or " M " type or " L " type bead section bar.
The beneficial effects of the utility model: 1, the bending and molding method of circular bead section bar of the present utility model has changed traditional circular bending and molding technology; mode by the bent Edge Bend of spring; realize one-shot forming; production efficiency is improved tens times, can satisfy the large-scale production needs of fermentation tank, not only shaped article intensity height; and it is easy and simple to handle; realize control automatically easily, the automaticity height has greatly been saved manpower and financial resources.
2, the bending and molding device of circular bead section bar of the present utility model is that a kind of novel environment friendly equipment anaerobic jar is manufactured the special equipment that uses, the periodic duty unit that combines by many groups unit, can form by six groups of equipment, adopt hinge to connect between each group, utilize the driven by motor roll to make steel plate three-dimensionally shaped continuously by six units successively, every group curves difformity to steel plate according to different briquetting roller shapes according to order, and each group equipment is adjusted to certain curvature on working face, thereby realized the crooked and bending and molding to flute profile or " V " type or " M " type or " L " type bead section bar.Changed classical production process, production efficiency has improved tens times, has alleviated labor strength, and product quality also improves a lot.
Description of drawings:
Fig. 1 is the brake forming unit that forms according to the bending sequential combination;
Fig. 2 is the side structure schematic diagram to grooved profile front side edge low-angle bending unit;
Fig. 3 is the side structure schematic diagram to grooved profile front side edge wide-angle bending unit;
Fig. 4 is the side structure schematic diagram to grooved profile front side edge right angle bending roof pressure unit;
Fig. 5 is the side structure schematic diagram to grooved profile rear wall low-angle bending unit;
Fig. 6 is the side structure schematic diagram to grooved profile back side edge wide-angle bending unit;
Fig. 7 is the side structure schematic diagram to the direct bending roof pressure of grooved profile back side edge unit;
Fig. 8 is the structural representation of charging governor motion.
Specific embodiments:
Embodiment one: a kind of bender of circular bead section bar, present embodiment are that the crooked and bending with the circular bead section bar of rectangle and trapezium channel section is an example.Referring to Fig. 1~Fig. 8, label 1a, 1b, 1c, 1d, 1e, 1f is respectively first to six unit, label 2a, 2b, 2c, 2d, 2e, 2f is respectively in first to six unit and casts briquetting roller, label 3a, 3b, 3c, 3d, 3e, 3f is respectively auxiliary type wheel in first to six unit, label 4 is the plane tabular structure before pre-bending, label 4a, 4b, 4c, 4d, 4e, 4f is respectively the section material section of first to the six unit bending, and label 5 and 6 is respectively the registration roller to pressing, label 71 is for being fixed on the tapped tubular shell on the frame, 72 are and nut, and 73 is compression bar, and 74 is pad, 75 is top pressure spring, 81 is cylindrical outer cylinder body, and 82 are and the inner barrel of this outer cylinder body coupling, and 83 is the level pressure roller, 84 is axle, 9 are the charging governor motion, and 91 is bearing block, and 92 is figure of eight locating wheel, 93 for regulating bolt, 10 is firm banking, and 11 is transmission mechanism, and 12 is motor, 13 are the roof pressure wheel, and 14 is the fixed head on the frame.Whole bender comprises six bending steps of the bead section bar that is used for rectangle and trapezium channel section, so according to these six six corresponding single moulding benders of bending steps in sequence design.Each moulding bender is fixed on the same circular arc successively according to the bending order, and in fact each unit should be about equally apart from circular arc radius centered length, and the place of waiting is not mainly reflected in the position that needs bending.According to the fixing position of each unit, make each unit form certain angle α, α in Fig. 1 to each other 1, α 2, α 3, α 4, α 5Size should equate (also can not be adjusted into according to actual needs and wait) usually, promptly each unit is approximate is distributed on the same circular arc.The working face of each unit should be also highly unanimous on the whole.Arbitrary single moulding bender includes the main briquetting roller that have bending guiding corresponding with its bending step and the synchronous and assistant formation wheel of coupling to pressing with this main briquetting roller.
In order to locate better and to implement, all fixing or hinged being positioned on the same base of each single moulding bender.
Each single moulding bender has alone driving mechanism and transmission mechanism respectively in the present embodiment, driving mechanism comprises motor and speed reducer, speed reducer output shaft is in transmission connection by belt pulley or chain or gear and described main briquetting roller, between described main briquetting roller and the assistant formation wheel by the transmission mechanism locking phase to rotation.
According to above description, Fig. 2~Fig. 7 has shown the unit structure of each step respectively.Particularly, the crooked bending unit of the bead section bar of flute profile is comprised successively to section bar front side edge low-angle bending unit 1a, to section bar front side edge wide-angle bending unit 1b, to section bar front side edge right angle bending roof pressure unit 1c, to section bar rear wall low-angle bending unit 1d, to section bar back side edge wide-angle bending unit 1e, to the direct bending roof pressure of section bar back side edge unit 1f six single bending forming machines totally.In first three step, in main briquetting roller rotating shaft and the rotating shaft of assistant formation wheel, be separately installed with the typing pressure roller of two couplings to pressing.
Wherein, the main briquetting roller rotating shaft of front side edge low-angle bending unit 1a and back side edge low-angle bending unit 1d and assistant formation wheel are cylindrical, simultaneously exceeding the assistant formation wheel at an end of main briquetting roller has conical section, the bus of this conical section and axis angle to be about 30 to spend.The main briquetting roller rotating shaft of front side edge wide-angle bending unit 1b and back side edge wide-angle bending unit 1e and assistant formation wheel are cylindrical, simultaneously exceeding the assistant formation wheel at an end of main briquetting roller has conical section, the bus of this conical section and axis angle to be about 60 to spend.Include top-pressure mechanism to section bar front side edge right angle bending roof pressure unit with to the direct bending roof pressure of section bar back side edge unit to the bending-type material, this top-pressure mechanism comprises that is fixed on a cylindrical outer tube housing on the support, be set with a cylindrical inner housing in the inboard coupling of this cylindrical outer tube housing, be horizontally installed with a rotating shaft in the inboard of this cylindrical inner housing and in this rotating shaft, be set with top press roll; A governor motion that is used to adjust spacing size between this outer cylinder body and the inner barrel is installed on described cylindrical outer tube housing, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, and the inner roof pressure of compression bar is at center, described inner housing side.
Each single moulding bender also is provided with the governor motion that is used to adjust spacing size between main briquetting roller and the assistant formation wheel, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, the inner roof pressure of compression bar in the briquetting roller rotating shaft or roof pressure on the roof pressure in briquetting roller rotating shaft wheel.
Also be provided with the charging governor motion at the charging aperture of unit foremost, this charging governor motion comprises two figure of eight locating wheels that lay respectively at main briquetting roller and assistant formation wheel import department both sides, wherein the figure of eight locating wheel of a side on support, is provided with width adjustment mechanism between the bearing block of the figure of eight locating wheel of opposite side and the support by bearing fixing.
During operation, first unit is adjusted feed state by the material reducing adjusting device, adjusts helical spring and makes system adapt to different thicknesss of slab, and motor drives main and auxiliary briquetting roller by transmission system and realizes forming process, charging is realized the bending of certain angle.Regulate angle between each group the pre-furnishing certain curvature of each group equipment by the hinge place in the forming process, thereby guarantee that U-steel forms certain curvature gradually in forming process.
Embodiment two: content and embodiment two are basic identical, something in common does not repeat, different is, the 4th unit of this equipment, the 5th unit, the 6th unit can also change the installation site of briquetting roller, briquetting roller is displaced downwardly between two helical spring Adjustment System, increase the stressed of briquetting roller, be convenient to better moulding.
In the use, increased several groups of smooth wheels, better guaranteed shape of product and precision in the 6th unit back.

Claims (6)

1. the bending and molding device of a circular bead section bar, it is characterized in that, n the single moulding bender that comprises n the bending step that is used for the bead section bar, each moulding bender is fixed on the same circular arc of base upper surface successively according to the bending order, each moulding bender place forms certain angle between radially, arbitrary single moulding bender includes the main briquetting roller that have bending guiding corresponding with its bending step and the synchronous and assistant formation wheel of coupling to pressing with this main briquetting roller, and driving mechanism and transmission mechanism, wherein n is the natural number greater than 1.
2. bending and molding device according to claim 1, it is characterized in that, each single moulding bender also is provided with the governor motion that is used to adjust spacing size between main briquetting roller and the assistant formation wheel, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, the inner roof pressure of compression bar in the briquetting roller rotating shaft or roof pressure on the roof pressure in briquetting roller rotating shaft wheel.
3. bending and molding device according to claim 1, it is characterized in that, also comprise top-pressure mechanism to the bending-type material, this top-pressure mechanism comprises that is fixed on a cylindrical outer tube housing on the support, be set with a cylindrical inner housing in the inboard coupling of this cylindrical outer tube housing, be horizontally installed with a rotating shaft in the inboard of this cylindrical inner housing and in this rotating shaft, be set with top press roll; A governor motion that is used to adjust spacing size between this outer cylinder body and the inner barrel is installed on described cylindrical outer tube housing, this guiding mechanism comprises the nut that tapped housing of tubular and coupling are installed, be set with a compression bar in the tubular shell inboard, the outer end of this compression bar is fixed with pad and between this pad and described nut compression spring is installed, and the inner roof pressure of compression bar is at center, described inner housing side.
4. bending and molding device according to claim 1 is characterized in that, is separately installed with the typing pressure roller of two couplings to pressing in main briquetting roller rotating shaft and the rotating shaft of assistant formation wheel.
5. bending and molding device according to claim 1, it is characterized in that, described each single moulding bender has driving mechanism and transmission mechanism alone respectively, described driving mechanism comprises motor and speed reducer, speed reducer output shaft is in transmission connection by belt pulley or chain or gear and described main briquetting roller, between described main briquetting roller and the assistant formation wheel by the transmission mechanism locking phase to rotation.
6. bending and molding device according to claim 1, it is characterized in that, also be provided with the charging governor motion at the charging aperture of unit foremost, this charging governor motion comprises two figure of eight locating wheels that lay respectively at main briquetting roller and assistant formation wheel import department both sides, wherein the figure of eight locating wheel of a side on support, is provided with width adjustment mechanism between the bearing block of the figure of eight locating wheel of opposite side and the support by bearing fixing.
CN2010205940307U 2010-11-05 2010-11-05 Bending-molding device of round bead profile Expired - Lifetime CN201880763U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205940307U CN201880763U (en) 2010-11-05 2010-11-05 Bending-molding device of round bead profile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205940307U CN201880763U (en) 2010-11-05 2010-11-05 Bending-molding device of round bead profile

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CN201880763U true CN201880763U (en) 2011-06-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101985140A (en) * 2010-11-05 2011-03-16 安阳艾尔旺新能源环境有限公司 Bending forming method and device for circular edge section
CN106890874A (en) * 2017-04-11 2017-06-27 北京京诚之星科技开发有限公司 A kind of curved arc shape corrugated plating production equipment
CN107008783A (en) * 2017-04-11 2017-08-04 北京京诚之星科技开发有限公司 A kind of production method of curved arc shape corrugated plating
RU2715110C1 (en) * 2019-08-27 2020-02-25 Герман Юрьевич Манухов Machine for weathering profiling

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101985140A (en) * 2010-11-05 2011-03-16 安阳艾尔旺新能源环境有限公司 Bending forming method and device for circular edge section
CN101985140B (en) * 2010-11-05 2012-07-18 安阳艾尔旺新能源环境有限公司 Bending forming method and device for circular edge section
CN106890874A (en) * 2017-04-11 2017-06-27 北京京诚之星科技开发有限公司 A kind of curved arc shape corrugated plating production equipment
CN107008783A (en) * 2017-04-11 2017-08-04 北京京诚之星科技开发有限公司 A kind of production method of curved arc shape corrugated plating
CN106890874B (en) * 2017-04-11 2019-07-26 北京京诚之星科技开发有限公司 A kind of curved arc shape corrugated plating production equipment
CN107008783B (en) * 2017-04-11 2019-08-02 北京京诚之星科技开发有限公司 A kind of production method of curved arc shape corrugated plating
RU2715110C1 (en) * 2019-08-27 2020-02-25 Герман Юрьевич Манухов Machine for weathering profiling

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20110629

Effective date of abandoning: 20120718