CN205111086U - Anion window screening membrane perforating device and micropore window screening membrane - Google Patents

Anion window screening membrane perforating device and micropore window screening membrane Download PDF

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Publication number
CN205111086U
CN205111086U CN201520867712.3U CN201520867712U CN205111086U CN 205111086 U CN205111086 U CN 205111086U CN 201520867712 U CN201520867712 U CN 201520867712U CN 205111086 U CN205111086 U CN 205111086U
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window screening
anion
micropore
film
screening film
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王一凡
李琪琪
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Xi'an Kangpurui New Material Science & Technology Co Ltd
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Xi'an Kangpurui New Material Science & Technology Co Ltd
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Abstract

The utility model discloses an anion window screening membrane perforating device and micropore window screening membrane, the perforating device is equipped with between the machine of unreeling, rolling machine and drags compression roller, a plurality of transition roller and rectifying device including the machine of unreeling and rolling machine of installation anion window screening membrane, and the epimembranal side of anion window screening is equipped with the laser mirror that shakes, now is equipped with the brace table, the above -mentioned anion window screening membrane that is supporting of brace table, micropore window screening membrane includes the window screening, is connected with the anion membrane that can release the anion above the window screening, and the anion is epimembranal to be equipped with a plurality of micropores, and the micropore is cylindrical or toper, and the micropore aperture is 300-2500 cm2 at 30-430um, porosity. The utility model discloses anion window screening membrane perforating device simple structure, convenient operation, machining efficiency is high, and enough gas permeabilities both can be guaranteed to micropore window screening membrane, had the fine haze effect of preventing again.

Description

Anion window screening film perforating device and micropore window screening film
Technical field
The utility model relates to film processing technique field, refers in particular to a kind of anion window screening film perforating device and micropore window screening film.
Background technology
As everyone knows, PM2.5 is the air pollution particle of particle diameter below 2.5 microns, to sieve principle, when we carry out outdoor haze stop with the form of screen window, window screening mesh effectively could intercept haze when being only less than 2.5 microns, this can yet be regarded as and carries out the effective method of one of haze protection with physical method, and this method used on some haze Protection Products.But we know, when carrying out haze protection in indoor, anti-haze is one of object, the more important thing is supplementing of the discharge that will carry out indoor harmful gas and oxygen.Because, indoor harmful gas and anoxic to the injury of human body not second to haze.Therefore, during using screen window as anti-haze instrument, the double action that screen window will be responsible for anti-haze and indoor harmful gas and exchanges, with the anti-haze method of above-mentioned physics, as long as window screening mesh is enough little, anti-haze effect may acquire a certain degree, but when the aperture of window screening mesh is very little, Air permenbility will be had a greatly reduced quality, people will often feel very vexed in indoor, even dizzy, lose the true meaning of anti-haze screen window.
And as you know, in air, the positively charged particle such as flue dust, dust, floating dust is easy to the anion in absorbed air, these anions make these grit coalescences, become macroparticle to settle down, thus purified air, especially more obvious with the floating dust coalescence effect being difficult to remove to the little particulate to 0.01 micron of particle diameter.Moreover, anion also has well intends bacterium effect, after its antifungal mechanism is that anion is combined with bacterium, makes the bacterium generation change of structure or the transfer of energy, causes bacterial death.Anion also effectively can remove the multiple harmful substances in air, chemical substance as harmful in some and VOC VOC etc.Therefore, in anion decontamination chamber, the effect of local haze can not be queried, this is because fine particle in air is substantially all with positive charge or negative electrical charge, particle diameter is less, charging property is stronger, the negative electrical charge that the negative ion powder of Prof. Du Yucang discharges just in time can adsorb or repel the charged particle in air in effective scope, thus reaches the effect reducing haze; But, the carried charge of the anion that negative ion powder discharges is limited, if it can be used as anti-haze barrier, directly be coated on common window screening, its small and weak electric field force is difficult to flutter completely the haze particle caught by window screening, and the macroscopic void of window screening is also difficult to the bulky grain thing in blocks air, do not reach the effect of anti-haze.If can the aperture of gauze of anion releasing diminish, and change pass, the electric field force of anion is made to reach maximum in effective scope, and utilize the vortex phenomenon that regular shape circular apertures is formed the dust flowed in air, barrier effect will strengthen a lot, just can reach good anti-haze dust-proof effect; Make the micropore on the function film of anion releasing maximize simultaneously, carry out effectively and the indoor gas of abundance exchanges.Effectively could solve the two practical problem that can not get both of not enough or the sufficient and anti-haze poor effect of Air permenbility of the effective and Air permenbility of the anti-haze of current anti-haze window screening.
For the problems referred to above, how to realize the enough ventilative again window screening film (i.e. window screening) of anti-haze being the direction that the utility model people studies.
Utility model content
The purpose of this utility model is to provide a kind of anion window screening film perforating device and micropore window screening film, and this perforating device structure is simple, easy to operate, easy to operate, working (machining) efficiency is high, and the micropore window screening film processed through this perforating device both can ensure enough gas permeabilities, can improve again anti-haze effect.
In order to achieve the above object, the utility model provides a kind of anion window screening film perforating device, comprising the unreeling machine for installing anion window screening film and winder, be provided with between described unreeling machine and winder and drag pressure roller, multiple transition roller and Deviation rectifier, described anion window screening film is through dragging pressure roller, multiple transition roller and Deviation rectifier forming curves loop, the top of described anion window screening film is provided with the laser galvanometer for punching on anion window screening film, be provided with brace table immediately below described laser galvanometer, described brace table supported on top anion window screening film.
The utility model anion window screening film perforating device, wherein said laser galvanometer is provided with multiple, and the vertical range between described laser galvanometer and anion window screening film is 8 ~ 15cm.
The utility model anion window screening film perforating device, wherein said laser instrument is the carbon dioxide laser generator of 300 ~ 600W power or blue light or ultraviolet laser generator.
The utility model anion window screening film perforating device, wherein said laser galvanometer is provided with 2 ~ 15.
The micropore window screening film of the anion window screening film perforating device processing described in a kind of basis, comprise window screening, the anionic film of energy anion releasing is connected with above described window screening, wherein said anionic film is provided with multiple micropore, described micropore is cylindrical or taper, described micropore size is at 30 ~ 430um, and hole density is 300 ~ 2500/cm 2.
The utility model micropore window screening film, the negative ion amount of wherein said micropore window screening film release is 1000 ~ 6000/cm 3.
After adopting such scheme, the beneficial effect of the utility model anion window screening film perforating device and micropore window screening film is:
1, compared with punching with single galvanometer, plate material with existing laser drilling device, the utility model adopts many galvanometers parallel laser to export, the mode of operation of unwinding and rewinding charging processing continuously, and the mode that anion window screening Mo Yiqu road connects, laser instrument drives 2 ~ 15 galvanometers to carry out laser scanning punching simultaneously, its structure is simple, easy to operate, fast by this perforating device perforation processing speed, operating efficiency is high, and equipment investment is low;
2, anion window screening film perforating device process safety of the present utility model, health, noiselessness, without other environmental pollution; The micropore window screening membrane aperture processed is homogeneous, and pass circularity is good, precision is high, arrangement is overall, good evenness, and hole density can adjust by computer software, and density range is wide, and Air permenbility is high, and it can realize 1000 ~ 6000/cm 3anion burst size, anti-haze effect can reach more than 90%.
Accompanying drawing explanation
Fig. 1 is the example structure schematic diagram of the utility model anion window screening film perforating device;
Fig. 2 is multiple laser galvanometer plan structure schematic diagrames of the utility model anion window screening film perforating device;
Fig. 3 is the example structure schematic diagram of the utility model micropore window screening film.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, and to make those skilled in the art better can understand the utility model being implemented, but illustrated embodiment is not as to restriction of the present utility model.
Shown in composition graphs 1 and Fig. 2, the utility model anion window screening film perforating device, comprise unreeling machine 1 and winder 2, unreeling machine 1 and winder 2 are provided with banded anion window screening film 3, shown in composition graphs 3, anion window screening film 3 is formed by connecting by anionic film 4 and common window screening 5 herein, be provided with between unreeling machine 1 and winder 2 and drag pressure roller 6, multiple transition roller 7 and Deviation rectifier 8, anion window screening film 3 is through multiple transition roller 7, drag pressure roller 6 and Deviation rectifier 8 forming curves loop, unreeling machine 1 is provided with brace table 9 with the position in the middle of winder 2, brace table 9 is highly manually adjustable, brace table 9 supported on top banded anion window screening film 3.The top of anion window screening film 3 is provided with the multiple laser galvanometers 11 for the laser instrument 10 of punching on anion window screening film 3.Laser instrument 10 selects the carbon dioxide laser generator of 300 ~ 600W power or blue laser generator or ultraviolet laser generator herein.2 ~ 15 laser shunts 12 drive 2 ~ 15 laser galvanometers 11 of its correspondence to carry out laser scanning punching simultaneously.Laser boring aperture is 30 ~ 430um.Multiple laser galvanometer 11 is positioned at directly over brace table 9, and the vertical range between laser galvanometer 11 and anion window screening film 3 is 8 ~ 15cm.The power output of single laser shunt 12 is 5 ~ 30W, etch period 0.3 ~ 0.8ms, frequency 3000 ~ 6000Hz.When a banded anion window screening film 3 scans after punching terminates, carry out the scanning punching of next banded anion window screening film 3 in a stepping manner, whole process relies on Deviation rectifier 8 pairs of anion window screening films 3 to carry out opposite side process, to ensure the regularity of winder 2 pairs of anion window screening films 3 rolling, can meet with this Continuous maching the suitability for industrialized production that batch anion window screening film punches continuously.
Wherein the processing technology step of above-mentioned anion window screening film 3 is:
(1), by coated anionic film 4 together with bearing bed together with common window screening 5 hot pressing compound, during hot pressing, anionic film 4 directly contacts with common window screening 5, hot pressing temperature is 160 DEG C ~ 190 DEG C, in this embodiment, hot pressing temperature is 180 DEG C, hot pressing pressure is 8 ~ 12Kg, and this embodiment selects 10Kg.Anionic film 4 coated herein together with the preparation method of bearing bed is: dried on bearing bed by functional layer paint, form the functional layer be connected on bearing bed, namely functional layer is the anionic film 4 that can discharge a large amount of anion herein, and functional layer coating is by following composition proportioning by weight: water-resistant adhesive (aqueous polyurethane emulsion) 70 ~ 80 parts; Mould release (water-borne wax emulsion) 3 ~ 5 parts; Negative ion powder 2 ~ 3 parts; Water-resistant adhesive (ethene-vinyl acetate copolymer emulsion (VAE)) 5 ~ 9 parts; UV resistant agent 0.3 ~ 0.6 part; 0.1 ~ 0.3 part, surfactant (organic silicon surfactant); 0.4 ~ 0.5 part, antistatic additive; Fire retardant 5 ~ 6 parts; Deionized water 20 ~ 25 parts; Antioxidant 1-2.5 part.The preparation process of this functional layer coating is: first progressively added under the stirring of 300 revs/min in 5 ~ 15 parts of deionized waters by 2 ~ 3 parts of negative ion powders, then mixing speed is progressively risen to 1500 revs/min, stir 20 ~ 30 minutes, for subsequent use after negative ion powder disperses completely; Described negative solution and aqueous polyurethane emulsion, ethene-vinyl acetate copolymer emulsion (VAE), fire retardant, antistatic additive, water-borne wax emulsion, ultraviolet agent, antioxidant, organic silicon surfactant, deionized water are progressively mixed by above-mentioned proportion relation under the stirring of 200 ~ 300 revs/min, under the state of 1000 ~ 2000 revs/min, stirs 10 ~ 20 points of kinds; Finally after gained emulsion mixes completely, filter one time with 200 ~ 300 order screen cloths, place more than 4 hours, by machine coating on it after complete froth breaking, with dry weight 8 ~ 20g/m 2painting amount be coated on bearing bed, bearing bed is PET film, and the thickness of bearing bed is 0.025 millimeter, and bake out temperature is 80 ~ 120 DEG C;
(2), until anionic film 4 and common window screening 5 compound completely and after cooling, peel off bearing bed;
(3), anionic film 4 and the rolling of common window screening 5 complex of bearing bed will be peelled off in step (2).
Comprise the steps: with the drilling method of the utility model anion window screening film perforating device
S1, the prefabricated anion window screening film 3 be formed by connecting by anionic film 4 and common window screening 5 is installed on unreeling machine 1 with anionic film 4 mode one end upward, the other end of anion window screening film 3 is through multiple transition roller 7, be installed on winder 2 after dragging pressure roller 6 and Deviation rectifier 8, Deviation rectifier 8 pairs of anion window screening films 3 carry out opposite side process, to ensure the regularity of winder 2 pairs of anion window screening films 3 rolling, the unwinding tension of unreeling machine 1 is 3.5 ~ 5Kg, winding tension 5 ~ the 8Kg of winder, whole anion window screening film 3 forms the curve loop of a continuous operation, anion window screening film 3 is made to be arranged at the below of multiple laser galvanometers 11 of laser instrument 10,
S2, regulate spacing distance between anion window screening film 3 and multiple laser galvanometer 11, this spacing distance is 8 ~ 15cm;
The output parameter of S3, adjustment laser instrument 10: laser instrument 10 selects the carbon dioxide laser generator of 300 ~ 600W power or blue laser generator or ultraviolet laser generator, laser instrument 10 drives 2 ~ 15 galvanometers 11 to carry out laser scanning punching simultaneously, the output power of single laser shunt 12 is at 5 ~ 30W, etch period 0.3 ~ 0.8ms, frequency 3000 ~ 6000Hz, and closed dragging pressure roller 6, drag the Stress control of pressure roller 6 at 2 ~ 6Kg;
S4, unlatching total control switch, multiple laser galvanometers 11 of laser instrument 10 are punched, and the aperture of laser boring is at 30 ~ 430um, and hole density is 300 ~ 2500/cm 2, each punching time is corresponding with the stepping time of unreeling machine 1 and winder 2.
Shown in composition graphs 3, the anionic film 4 of the micropore window screening film obtained through above-mentioned drilling method is densely covered with multiple micropore 13, and the aperture of micropore 13 is 30-430um, and hole density is 300 ~ 2500/cm 2.
Micropore window screening membrane technology index after processing is as follows:
Gross thickness: 100 ~ 180um; The peel strength of anionic film and window screening: >=4.5MPa;
Hot strength: >=20MPa; Curling number of times: >=10000 times;
Weatherability: >=5 years non yellowing, not embrittlement; Light transmittance: >=75%;
Aperture: 200 ± 20um; Hole density:>=1000/cm 2;
Anti-haze efficiency: >=90%; Air penetrability: >=3 cubic metres/square metre minutes.
In order to better verify result of use of the present utility model, do the explanation of a nearlyer step below by experimental data:
Utilize anion to adsorb or repel the fine particulates in air, a good anti-haze method of can yet be regarded as.But, square being inversely proportional to of Coulomb force between electric charge and distance, namely distance is larger, active force is less, in effective distance range, how to make the active force of electric charge the most effectively (anti-haze effect), and open pore size energy maximum (Air permenbility), this will be theory and the implementation basis of anionic film open pore size size.
According to Coulomb's law: k=9.0 × 10 9nm 2/ C 2,
With haze 500ug/m in air 3for basis, every mm 3haze is 0.5x10 -7ug; Angle between two point charges is assumed to be 0 °, namely the charged e=1.6x10 of elementary charge -19coulomb, with every mm 3it is example that anionic film 4 discharges 10 negative electrical charges.Result of calculation obtains: r=169um, namely when the maximum opening diameter of the anionic film 4 of micropore window screening film is 338um, effectively can prevent 500ug/m 3air in haze.
In addition, according to aerodynamic principle, when the aperture of micropore 13 is less than 6mm, when percent opening is less than 40%, wind, when micropore 13, will produce stronger vortex phenomenon, produces impact loss and multiple jet losses by mixture in sudden contraction process, aperture is less, and hole density is less, and this loss is larger.Therefore, control the suitable percent opening of anionic film 4, major part will stop outdoor dust and enter indoor, this is also that aperture eddy current effect is applied to the most solid theoretical foundation of the micropore window screening film of anti-haze.
According to above calculating, when anionic film 4 open pore size is less than 338um, the anti-haze effect of more than 95% can be reached.And the exchange to indoor and outdoor gas, because the particle diameter of gas is generally at 0.3 ~ 0.4nm, be less than pm2.5 particle 1000 ~ 10000 times, and gas follows the principle of high concentration to low concentration free diffusing forever, the pernicious gas such as indoor formaldehyde, carbon dioxide can be straightway discharged to outdoor, and the oxygen of outdoor can enter indoor endlessly, therefore, indoor and outdoor gas can exchange efficiently, reaches as high as every square metre of 4.75m per minute 3.
So by the combination of electron adsorption technology and aperture eddy current windage technology effective, by being the strong theoretical foundation of anti-haze micropore window screening film production, good anti-haze effect can being reached, also can reach the exchange interaction of effective indoor and outdoor gas simultaneously.
Rule of thumb formula enables the ventilation volume of anionic film 4 meet the demand in a certain size room, and the area of anionic film 4 needed for room is by following formulae discovery: in formula, S is the area of required anionic film, and unit is m 2(square metre); V is room volume, and unit is m 3(cubic meter); Q is the Air permenbility of anionic film, and unit is L/hm 2(l/h square metre); T is room time of exchanging gas, and unit is h (hour).Described Q is by following formulae discovery: Q=0.9752 × 10 -3× r 2× ρ, in formula, r is the pore radius of anionic film, and unit is μm (micron); ρ is the pore density of anionic film, and unit is individual/cm 2(individual/square centimeter).Gas is relevant with Michel Knuysen coefficient by the characteristics of motion of micropore, and Michel Knuysen COEFFICIENT K n=λ/R, wherein R is pore radius.When Kn≤0.001, gas in hole gym suit from molecular motion rule; When Kn >=10, gas flows and to be described by hydrodynamics in hole, obeys Poiseuille equation.Air molecule diameter is about 0.3nm, and its mean free path λ is about 93nm at normal atmospheric pressure.For the motion of air in the micropore that aperture is the anionic film of 200 μm, its Kn=0.093/25=0.00372, therefore air movement is between molecular motion and Classical Fluid Mechanics.To Incompressible gas, derive according to Bernoulli equation and continuity equation, flow is proportional to micropore sectional area, namely pore radius square.
People's breathing per minute 16 times, on average sucks about 0.55L air at every turn, then everyone suction air capacity per hour is 528L.According to 100cm 2, the aperture of micropore 13 is 200 μm, the density 1600/cm of micropore 13 2anionic film 4 take a breath, then gas exchange per hour can reach 2438L, can meet the requirement of 4 ~ 5 personal breathing fresh airs.Be 20m for area 2, floor height is the room of 3m, and its volume V is 60m 3, when the aperture of the micropore 13 of anionic film 4 is 200 μm, pore density is 1600/cm 2time, the area of the anionic film 4 that can change within the t time required for complete space air by above-mentioned formulae discovery is 0.246/t.Namely for 60m 3room, if 1 hour completes ventilation, then area is 0.246m 2, micropore size is 200 μm, and pore density is 1600/cm 2anionic film 4 just can meet the demands.
As fine particle domain size distribution table (table 1) in table 1 air
0.001~1.0 Radon and its descendants
0.01~0.1 Virus
0.01~10 Kitchen fume Tobacco smoke
0.01~100 Metal dusting and cigarette
0.1~10 Combustion of wood Carbon ash Air freshener Bacterium
0.1~100 Flue dust Gas-fired Vehicle exhaust Cement dust
1.0~10 Hair spray
1.0~100 Coal ash Asbestos Spore
1.0~1000 Flour ash
10~100 Pollen
10~1000 Flying dust
~1000 Depositing dust
As shown in table 2, when the micropore size on anionic film is different, the relation table of aerosol particle diameter in the collection efficiency of the aerosol particle of micropore window screening film and air.
For the anionic film 4 that the aperture of micropore 13 is 300 μm, it is flutterred and catches that to collect particle efficiency relevant with particle size, be that 10nm to 300nm particle collection efficiency is only 20% to particle diameter, to being less than 10nm particle, the less collection efficiency of particle diameter is higher, when particle is little of 1nm, collection efficiency is up to 90%.To more than 300nm particle, the larger collection efficiency of particle diameter is higher, and when particle greatly to 1 micron, collection efficiency is minimum reaches 70%, and during particle greatly to 2.5 micron, collection efficiency is minimum reaches 90%.Depositing dust, flying dust, the pollen of more than 90% combines with table 1, outside in outdoor air, can be blocked in by anionic film 4; Outside the coal ash of more than 70%, cement dust, vehicle exhaust, gas-fired, flue dust, bacterium, carbon ash, metal dusting and cigarette can be blocked in by anionic film 4; And the micropore 13 that the indoor viral overwhelming majority can pass through anionic film 4 flows to outdoor with air flowing by indoor; For the bacterium of indoor, kitchen fume, tobacco smoke and Radon and its descendants, the micropore 13 that a part can pass through anionic film 4 arrives outdoor, other parts by the anion that discharges by anionic film 4 surface and micropore 13 hole wall flutter and catch.
This is because, when outdoor PM2.5 concentration is higher, namely contaminant particles concentration is higher, due to interparticle free collision movement, outdoor air pressure is higher relative to room pressure; Follow the free equilibrium principle of concentration, when outdoor pollutant flows to indoor by micropore window screening film, the micropore 13 of anionic film 4 forms vortex phenomenon, major part pollutant is by outside the micropore window screening film refused, only has very little a part of contaminant particle by micropore 13, but when they by time again the anion that discharges by anionic film 4 stop or absorption, the anti-haze mechanism of Here it is micropore window screening film; And for indoor pollutant, as everybody knows, the major parts such as indoor pollutant such as formaldehyde, carbon dioxide, nitrogen, ammonia, Radon and its descendants exist all in a gaseous form, their particle size range is greatly about 0.3 ~ 0.4nm, relatively outdoor pollutant particle diameter difference 100 ~ 10000 times, and gas follows the principle of high concentration to low concentration free diffusing forever, thus they easily via micropore 13 discharged to outdoor, and the oxygen of outdoor also can diffuse to indoor by micropore 13.Therefore, micropore window screening film possesses the effect of anti-haze ventilation completely.
The above embodiment is only for absolutely proving the preferred embodiment that the utility model is lifted, and protection domain of the present utility model is not limited thereto.The equivalent alternative or conversion that those skilled in the art do on the utility model basis, all within protection domain of the present utility model.Protection domain of the present utility model is as the criterion with claims.

Claims (6)

1. an anion window screening film perforating device, it is characterized in that, comprise the unreeling machine for installing anion window screening film and winder, be provided with between described unreeling machine and winder and drag pressure roller, multiple transition roller and Deviation rectifier, described anion window screening film is through dragging pressure roller, multiple transition roller and Deviation rectifier forming curves loop, the top of described anion window screening film is provided with the laser galvanometer for punching on anion window screening film, be provided with brace table immediately below described laser galvanometer, described brace table supported on top anion window screening film.
2. anion window screening film perforating device according to claim 1, it is characterized in that, described laser galvanometer is provided with multiple, and the vertical range between described laser galvanometer and anion window screening film is 8 ~ 15cm.
3. anion window screening film perforating device according to claim 2, is characterized in that, described laser instrument is the carbon dioxide laser generator of 300 ~ 600W power or blue light or ultraviolet laser generator.
4. anion window screening film perforating device according to claim 3, it is characterized in that, described laser galvanometer is provided with 2 ~ 15.
5. the micropore window screening film according to the anion window screening film perforating device processing one of claim 1-4 Suo Shu, comprise window screening, the anionic film of energy anion releasing is connected with above described window screening, it is characterized in that, described anionic film is provided with multiple micropore, described micropore is cylindrical or taper, and described micropore size is at 30 ~ 430um, and hole density is 300 ~ 2500/cm 2.
6. micropore window screening film as claimed in claim 5, is characterized in that, the negative ion amount of described micropore window screening film release is 1000 ~ 6000/cm 3.
CN201520867712.3U 2015-11-02 2015-11-02 Anion window screening membrane perforating device and micropore window screening membrane Active CN205111086U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171252B (en) * 2015-11-02 2016-08-31 西安康普瑞新材料科技有限公司 Anion window screening film perforating device, drilling method and micropore window screening film

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171252B (en) * 2015-11-02 2016-08-31 西安康普瑞新材料科技有限公司 Anion window screening film perforating device, drilling method and micropore window screening film

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