CN205074702U - Boiler automatic welder - Google Patents
Boiler automatic welder Download PDFInfo
- Publication number
- CN205074702U CN205074702U CN201520839928.9U CN201520839928U CN205074702U CN 205074702 U CN205074702 U CN 205074702U CN 201520839928 U CN201520839928 U CN 201520839928U CN 205074702 U CN205074702 U CN 205074702U
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- China
- Prior art keywords
- welding
- dolly
- connects
- lifting arm
- telescopic lifting
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Abstract
The utility model relates to a boiler automatic welder, including the welding carriage that can walk on the welding track, be equipped with a scalable lifing arm through joint groove structure on the welding carriage up end, the welding rifle is installed through the welder mount to the front end of scalable lifing arm, the welding rifle is through there being the welding base to install on the welder mount, distance detection sensor and camera, light are established to the top of welder mount, be equipped with hydraulic stretching control mechanism in the scalable lifing arm, be equipped with dolly travel drive motor in the dolly, establish the vertical lift pole of scalable lifing arm in the dolly, distance detection sensor and camera, illumination lamp connection dolly main control unit, dolly main control unit connects remote control system. The utility model discloses the operation of existing remote control and through the welding carriage automatic control operation on the welding track, rise automatically and flexiblely detect the welding boiler inside, degree of automation is high.
Description
Technical field
The utility model belongs to boiler processing technique field, is specifically related to a kind of boiler automatic soldering device of automation.
Background technology
In the manufacture process of boiler, sheet material is needed to be prefabricated into corresponding specification, then weld, at present when welding boiler, during particularly large-scale boiler, common way adopts human weld, this method of work inefficiency, workman's operation intensity is high, and due to when inside is welded, the inside needing operator to enter into boiler is welded, healthy generation is damaged greatly, therefore, is necessary to be improved, a kind of brand-new welder is provided to weld boiler, to solve above-mentioned Problems existing.
Utility model content
The boiler automatic soldering device that the purpose of this utility model is to solve above-mentioned technical problem and provides a kind of automation.
For achieving the above object, the utility model adopts following technical scheme:
A kind of boiler automatic soldering device, comprise the welding tractor can walked on welded rails, the upper surface of described welding tractor is provided with a telescopic lifting arm by buckling groove structure, the front end of described telescopic lifting arm is provided with welding rifle by welding gun fixed mount, described welding rifle is arranged on described welding gun fixed mount by there being welding pedestal, the top of described welding gun fixed mount is provided with distance detecting sensor and camera, illuminating lamp, hydraulically extensible controlling organization is provided with in described telescopic lifting arm, carriage walking drive motors is provided with in described dolly, vertical lift bar is provided with in described dolly, described elevating lever connects described telescopic lifting arm and connects elevating control motor, described distance detecting sensor and camera, illuminating lamp connects dolly master controller, described dolly master controller connects tele-control system.
Described tele-control system comprises PLC and touch-screen, and described PLC connects described touch-screen, and connects described dolly master controller.
Described dolly and described welded rails are connected by organizing castor more.
Described distance detecting sensor is infrared sensor.
The utility model is by comprising the welding tractor can walked on welded rails, the upper surface of described welding tractor is provided with a telescopic lifting arm by buckling groove structure, the front end of described telescopic lifting arm is provided with welding rifle by welding gun fixed mount, described welding rifle is arranged on described welding gun fixed mount by there being welding pedestal, the top of described welding gun fixed mount is provided with distance detecting sensor and camera, illuminating lamp, hydraulically extensible controlling organization is provided with in described telescopic lifting arm, carriage walking drive motors is provided with in described dolly, vertical lift bar is provided with in described dolly, described elevating lever connects described telescopic lifting arm and connects elevating control motor, described distance detecting sensor and camera, illuminating lamp connects dolly master controller, described dolly master controller connects tele-control system, remote control operation can be realized and by welding tractor auto-controll operation on welded rails, realize carrying out automatic lifting and flexible detection welding to boiler internal, automaticity is high and saved manpower, welding quality is ensured, tool is of great significance.
Accompanying drawing explanation
The structural representation of the boiler automatic soldering device that Fig. 1 provides for the utility model embodiment.
Detailed description of the invention
Below, in conjunction with example, substantive distinguishing features of the present utility model and advantage are further described, but the utility model is not limited to listed embodiment.
Shown in Figure 1, a kind of boiler automatic soldering device, comprise the welding tractor 1 can walked on welded rails 2, the upper surface 14 of described welding tractor is provided with a telescopic lifting arm 3 by buckling groove structure, the front end of described telescopic lifting arm is provided with welding rifle 12 by welding gun fixed mount 4, described welding rifle 12 is arranged on described welding gun fixed mount 4 by there being welding pedestal 11, the top of described welding gun fixed mount 4 is provided with distance detecting sensor 6 and camera 10, illuminating lamp, hydraulically extensible controller 5 structure is provided with in described telescopic lifting arm 3, carriage walking drive motors is provided with in described dolly, vertical lift bar 7 is provided with in described dolly, described elevating lever connects described telescopic lifting arm and connects elevating control motor, described distance detecting sensor and camera, illuminating lamp connects dolly master controller, described dolly master controller connects tele-control system.
Further, described tele-control system comprises PLC and touch-screen, described PLC connects described touch-screen, and connects described dolly master controller, thus can realize welding tractor described in Long-distance Control and carry out moving and carry out welding operation operation.
Wherein, described dolly and described welded rails are connected by organizing castor 13 more.
Preferably, described distance detecting sensor 6 is infrared sensor.
The top of described welding gun fixed mount is provided with distance detecting sensor and camera, illuminating lamp, be convenient to detect and welding, the image of interior welds position and welding can be transmitted to control appliance by camera, welding situation is observed by operating personnel, by being provided with illuminating lamp, when light is not clear, the intact collection of image can be realized by illumination, be provided with to touch with boiler internal when distance detecting sensor prevents from rising to cause and weld rifle and damage.
During use, dolly 1 moves to boiler body 9 side, boiler body is arranged on rolling wheel support 8, by Long-distance Control, described telescopic lifting arm is stretched out, and stretch in boiler body, then control described vertical lift bar as required and rise, telescopic lifting arm is made to rise to corresponding height, the position that aligning will weld, is started welding rifle and is welded by flexible, moves can realize welding by directly controlling described welding rifle.
Can find out, the utility model is by comprising the welding tractor can walked on welded rails, the upper surface of described welding tractor is provided with a telescopic lifting arm by buckling groove structure, the front end of described telescopic lifting arm is provided with welding rifle by welding gun fixed mount, described welding rifle is arranged on described welding gun fixed mount by there being welding pedestal, the top of described welding gun fixed mount is provided with distance detecting sensor and camera, illuminating lamp, hydraulically extensible controlling organization is provided with in described telescopic lifting arm, carriage walking drive motors is provided with in described dolly, vertical lift bar is provided with in described dolly, described elevating lever connects described telescopic lifting arm and connects elevating control motor, described distance detecting sensor and camera, illuminating lamp connects dolly master controller, described dolly master controller connects tele-control system, remote control operation can be realized and by welding tractor auto-controll operation on welded rails, realize carrying out automatic lifting and flexible detection welding to boiler internal, automaticity is high and saved manpower, welding quality is ensured, tool is of great significance.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (4)
1. a boiler automatic soldering device, it is characterized in that, comprise the welding tractor can walked on welded rails, the upper surface of described welding tractor is provided with a telescopic lifting arm by buckling groove structure, the front end of described telescopic lifting arm is provided with welding rifle by welding gun fixed mount, described welding rifle is arranged on described welding gun fixed mount by there being welding pedestal, the top of described welding gun fixed mount is provided with distance detecting sensor and camera, illuminating lamp, hydraulically extensible controlling organization is provided with in described telescopic lifting arm, carriage walking drive motors is provided with in described dolly, vertical lift bar is provided with in described dolly, described elevating lever connects described telescopic lifting arm and connects elevating control motor, described distance detecting sensor and camera, illuminating lamp connects dolly master controller, described dolly master controller connects tele-control system.
2. boiler automatic soldering device according to claim 1, it is characterized in that, described tele-control system comprises PLC and touch-screen, and described PLC connects described touch-screen, and connects described dolly master controller.
3. boiler automatic soldering device according to claim 2, is characterized in that, described dolly and described welded rails are connected by organizing castor more.
4. boiler automatic soldering device according to claim 3, is characterized in that, described distance detecting sensor is infrared sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520839928.9U CN205074702U (en) | 2015-10-27 | 2015-10-27 | Boiler automatic welder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520839928.9U CN205074702U (en) | 2015-10-27 | 2015-10-27 | Boiler automatic welder |
Publications (1)
Publication Number | Publication Date |
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CN205074702U true CN205074702U (en) | 2016-03-09 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201520839928.9U Expired - Fee Related CN205074702U (en) | 2015-10-27 | 2015-10-27 | Boiler automatic welder |
Country Status (1)
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CN (1) | CN205074702U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107803689A (en) * | 2017-09-29 | 2018-03-16 | 芜湖莫森泰克汽车科技股份有限公司 | Auto sunroof framework welding detection device |
CN114871661A (en) * | 2022-05-25 | 2022-08-09 | 张家港市驰睿智能科技有限公司 | Autonomous navigation flexible welding workstation |
-
2015
- 2015-10-27 CN CN201520839928.9U patent/CN205074702U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107803689A (en) * | 2017-09-29 | 2018-03-16 | 芜湖莫森泰克汽车科技股份有限公司 | Auto sunroof framework welding detection device |
CN114871661A (en) * | 2022-05-25 | 2022-08-09 | 张家港市驰睿智能科技有限公司 | Autonomous navigation flexible welding workstation |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 Termination date: 20171027 |
|
CF01 | Termination of patent right due to non-payment of annual fee |