CN205067104U - Inside multiple spot of storepipe is multidimension power conversion load mechanism among a small circle - Google Patents
Inside multiple spot of storepipe is multidimension power conversion load mechanism among a small circle Download PDFInfo
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Abstract
本实用新型提供了一种火箭壳体内部多点小范围多维力转化加载机构,包括力的转化机构和力的合成机构;力的转化机构作用于第I、IV象限上每个分离滑块(1)上;力的合成机构对称设置有两套,每套连接一侧的三组力的转化机构。该实用新型的优势在于:加载机构所用的大部分组件都可以从已有的常用加载系统构件中找到,如大量使用的拉杆和单双耳。而其他的对具体尺寸要求比较严格的杠杆也可以很容易加工,通过对这些已有件的再组合来实现复杂的加载可以很大程度地节省试验成本。且这种组合方式通过简单的调整再组合即可以在其他类似试验中得到应用,具有较为广泛的适用范围。
The utility model provides a multi-point, small-range and multi-dimensional force conversion loading mechanism inside the rocket shell, including a force conversion mechanism and a force synthesis mechanism; the force conversion mechanism acts on each separated slide block on the I and IV quadrants ( 1) Above; two sets of force synthesis mechanisms are symmetrically arranged, and each set is connected to three sets of force conversion mechanisms on one side. The advantage of this utility model is that most of the components used in the loading mechanism can be found from the existing common loading system components, such as a large number of used pull rods and single and double ears. And other levers that have strict requirements on specific dimensions can also be easily processed, and the complex loading can be realized by recombining these existing parts, which can greatly save the test cost. And this combination method can be applied in other similar experiments through simple adjustment and recombination, and has a relatively wide application range.
Description
技术领域 technical field
本实用新型属于航天航空技术领域,具体涉及一种火箭壳体内部多点小范围多维力转化加载机构。 The utility model belongs to the technical field of aerospace and aviation, and in particular relates to a multi-point and small-range multi-dimensional force conversion loading mechanism inside a rocket shell.
背景技术 Background technique
在静力试验中,当我们考核某结构在静载荷作用下的强度或刚度问题的时候,通常使用加载系统施加单个方向的拉力或压力,加载系统包括固定安装的加载底座、加载做动筒、力的传递结构三部分的,这几部分加起来会占用较大的空间,因此需要加载点的力线方向上有足够的空间布置该加载系统。然而,在一个狭小的空间内需要施加多个方向的多维力的时候,传统方法就无能为力了。 In static tests, when we examine the strength or stiffness of a structure under static loads, we usually use a loading system to apply tension or compression in a single direction. The loading system includes a fixedly installed loading base, a loading cylinder, The force transmission structure has three parts, and these parts will take up a lot of space, so there needs to be enough space in the direction of the force line of the loading point to arrange the loading system. However, when multi-dimensional forces in multiple directions need to be applied in a small space, traditional methods are powerless.
在某型号火箭前段壳体结构静力试验的分离滑块试验工况中,需要对前段壳体内的分离滑块施加一个或两个方向的压力,分离滑块位于直径约1600mm的锥段壳体内壁,分离滑块在壳体轴向分三组等间距分布,每组四块分离滑块,如图1所示;分离滑块在锥段壳体圆周方向对称分布如图2所示,其中一二象限的分离滑块之间夹角为60度,三四象限的亦然。要求靠近I象限的分离滑块组施加切向和径向的压力,靠近III象限的分离滑块组只施加切向的压力,即在直径1600mm的壳体内侧12个分离滑块位置施加18个方向的力,如图2所示。 In the separation slider test condition of the static test of the front shell structure of a certain type of rocket, it is necessary to apply pressure in one or two directions to the separation slider in the front shell. The separation slider is located in the cone section shell with a diameter of about 1600mm. wall, the separation sliders are distributed in three groups with equal intervals in the axial direction of the shell, and each group has four separation sliders, as shown in Figure 1; the separation sliders are symmetrically distributed in the circumferential direction of the cone section shell as shown in Figure 2, where The angle between the separation sliders of the first and second quadrants is 60 degrees, and the same is true for the third and fourth quadrants. It is required that the separation slider group close to the I quadrant applies tangential and radial pressure, and the separation slider group close to the III quadrant only applies tangential pressure, that is, 18 separation sliders are applied at 12 separation slider positions inside the housing with a diameter of 1600mm. Direction of force, as shown in Figure 2.
传统方法使用球头球窝结构施加压力,即在分离滑块上包裹一个带球窝结构的加载工装,然后使用球头结构施加压力。但是,当在分离滑块上同时施加切向和径向的压力的时候,由于滑块结构尺寸比较小,很难同时布置两个球窝结构的加载工装,而且传统方法要求在压力施加方向上由足够的空间,当滑块施加切向压力的时候,由于壳体内壁的影响,也无法布置施加该力的加载系统。 The traditional method uses a ball-and-socket structure to apply pressure, that is, a loading tool with a ball-and-socket structure is wrapped on the separation slider, and then the ball-and-socket structure is used to apply pressure. However, when applying tangential and radial pressure on the separation slider at the same time, due to the relatively small structural size of the slider, it is difficult to arrange two loading fixtures with ball-and-socket structures at the same time, and the traditional method requires With sufficient space, when the slider exerts a tangential pressure, due to the influence of the inner wall of the housing, it is also impossible to arrange the loading system that exerts this force.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术的缺陷,提供一种适用于施加力多、空间狭小场合的力的加载和转化机构。 The purpose of the utility model is to overcome the defects of the prior art, and to provide a force loading and conversion mechanism suitable for applications with a lot of force and a small space.
为了实现上述目的,本实用新型的技术方案为,一种火箭壳体内部多点小范围多维力转化加载机构,包括力的转化机构和力的合成机构;其中,力的转化机构有六套,均为杠杆结构,分别作用于第I、IV象限上每个分离滑块上;力的转化机构的转化杠杆的一端通过球头和分离滑块上的球窝匹配;转化杠杆的另一端设置施力单耳,支点单耳上端固定在转化杠杆上,作为力的转化机构的支点;支点单耳下端通过双耳与支点柱块连接固定;两个支点柱块轴向固定设置在锥段壳体内壁的空间内部两侧,每个支点柱块用于支撑该侧三个分离滑块的三组力的合成机构;力的合成机构对称设置有两套,每套连接一侧的三组力的转化机构;每套力的合成机构包括一级杠杆和二级杠杆,二级杠杆为等臂杠杆,其两端分别设有第一双耳和第二双耳;第一双耳和第二双耳分别与第I象限上前2个分离滑块的力的转化机构的施力单耳连接;二级杠杆中部通过单双耳结构与一级杠杆的左端连接,一级杠杆的右端设有第三双耳,第三双耳与第I象限上最后1个分离滑块的力的转化机构的施力单耳连接;一级杠杆设置有合成单耳,设置合成单耳的位置距离设置第三双耳的长度L32是设置合成单耳的位置距离设置用于与二级杠杆连接的单双耳机构的位置的长度L31的两倍;合成单耳与设置在固定柱块上的内部作动筒连接;固定柱块轴向固定设置在锥段壳体内壁的空间中部偏下位置。 In order to achieve the above object, the technical solution of the present invention is a multi-point, small-scale and multi-dimensional force conversion loading mechanism inside the rocket shell, including a force conversion mechanism and a force synthesis mechanism; wherein, there are six sets of force conversion mechanisms, Both are lever structures, which act on each separation slider on the I and IV quadrants respectively; one end of the conversion lever of the force conversion mechanism is matched with the ball socket on the separation slider through the ball head; the other end of the conversion lever is set to apply Force single ear, the upper end of the fulcrum single ear is fixed on the conversion lever as the fulcrum of the force conversion mechanism; the lower end of the fulcrum single ear is connected and fixed with the fulcrum column block through the double ears; the two fulcrum column blocks are axially fixed and arranged in the cone section shell On both sides of the space inside the wall, each fulcrum column block is used to support the three sets of force synthesis mechanisms of the three separated sliders on the side; there are two sets of force synthesis mechanisms symmetrically, and each set is connected to the three sets of force synthesis mechanisms on one side. Transformation mechanism; each set of force synthesis mechanism includes a primary lever and a secondary lever. The ears are respectively connected with the power-applying single ears of the power conversion mechanism of the first two separated sliders on the I quadrant; Three pairs of ears, the third pair of ears is connected with the power-applying single ear of the power conversion mechanism of the last separation slider on the first quadrant; the first-level lever is provided with a synthetic single ear, and the position distance of the synthetic single ear is set to the third The length L32 of the two ears is twice the length L31 of the position where the synthetic single ear is set and the position of the single double ear mechanism connected with the secondary lever; connection; the fixed column block is axially fixedly arranged at the lower position in the middle of the space of the inner wall of the cone section shell.
对于第II、III象限的2组共6个分离滑块,每个分离滑块上也设置有一个力的转化机构;同一侧的3套力的转化机构通过1套力的合成机构进行合力;靠近第III象限的分离滑块的力的转化机构和力的合成机构与靠近第I象限的分离滑块的力的转化机构结构与设置方式相同;其区别在于靠近第III象限的分离滑块的力的合成机构的合成单耳与固定在地面上的外部作动筒连接。 For the 2 sets of 6 separation sliders in the second and third quadrants, each separation slider is also provided with a force conversion mechanism; the 3 sets of force conversion mechanisms on the same side are combined through a set of force synthesis mechanism; The power conversion mechanism and the synthesis mechanism of the power of the separation slider close to the third quadrant are the same as the structure and arrangement of the power conversion mechanism of the separation slider close to the I quadrant; the difference is that the separation slider close to the third quadrant The synthesizing monaural of the force synthesizing mechanism is connected with the external actuator fixed on the ground.
该实用新型的优势在于:加载机构所用的大部分组件都可以从已有的常用加载系统构件中找到,如大量使用的拉杆和单双耳。而其他的对具体尺寸要求比较严格的杠杆也可以很容易加工,通过对这些已有件的再组合来实现复杂的加载可以很大程度地节省试验成本。且这种组合方式通过简单的调整再组合即可以在其他类似试验中得到应用,具有较为广泛的适用范围。 The advantage of this utility model is that most of the components used in the loading mechanism can be found from the existing common loading system components, such as a large number of used pull rods and single and double ears. And other levers that have strict requirements on specific dimensions can also be easily processed, and the complex loading can be realized by recombining these existing parts, which can greatly save the test cost. And this combination method can be applied in other similar experiments through simple adjustment and recombination, and has a relatively wide application range.
附图说明 Description of drawings
图1为锥段壳体和分离滑块的剖视图。 Figure 1 is a cross-sectional view of the cone section housing and the separation slider.
图2为锥段壳体俯视图。 Figure 2 is a top view of the cone section shell.
图3为力的转化机构示意图。 Figure 3 is a schematic diagram of the force conversion mechanism.
图4为力的合成机构示意图。 Fig. 4 is a schematic diagram of a force synthesis mechanism.
图5为本实用新型实施状态示意图。 Fig. 5 is a schematic diagram of the implementation state of the utility model.
图中,1-分离滑块,2-锥段壳体内壁,3-转化杠杆,4-球头,5-支点单耳,6-施力单耳,7-双耳,8-支点柱块,9-固定柱块,10-内部作动筒,11-外部作动筒,12-一级杠杆,13-二级杠杆,14-第一双耳,15-第二双耳,16-第三双耳,17-合成单耳。 In the figure, 1-separation slider, 2-cone shell inner wall, 3-transformation lever, 4-ball head, 5-fulcrum single ear, 6-force application single ear, 7-two ears, 8-fulcrum column block , 9- fixed column block, 10- internal actuator, 11- external actuator, 12- primary lever, 13- secondary lever, 14- first double ear, 15- second double ear, 16- the first Three pairs of ears, 17-synthetic monaural.
具体实施方式 detailed description
下面结合附图和实施例对本实用新型进行进一步描述。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
一种火箭壳体内部多点小范围多维力转化加载机构,包括力的转化机构和力的合成机构;其中,力的转化机构有六套,均为杠杆结构,如图3所示,分别作用于第I、IV象限上每个分离滑块1上;力的转化机构的转化杠杆3的一端通过球头4和分离滑块1上的球窝匹配,对分离滑块1施加压力载荷F1,该F1为分离滑块1径向载荷和切向载荷的合力;转化杠杆3的另一端设置施力单耳6,通过施力单耳6施加拉力F2,支点单耳5上端通过螺钉固定在转化杠杆3上,作为力的转化机构的支点,其固定位置和F1施力点距离为L1,和F2施力点距离为L2,根据杠杆原理可得转化后的拉力支点单耳5下端通过双耳7与支点柱块8连接固定;两个支点柱块8轴向固定设置在锥段壳体内壁2的空间内部两侧,每个支点柱块8用于支撑该侧三个分离滑块1的三组力的合成机构,如图5所示;力的合成机构对称设置有两套,如图4所示,每套连接一侧的三组力的转化机构,通过力的合成机构将一侧三组力的转化机构的F21、F22、F23合成为一个F;每套力的合成机构包括一级杠杆12和二级杠杆13,二级杠杆13为等臂杠杆,其两端分别设有第一双耳14和第二双耳15;第一双耳14和第二双耳15分别与第I象限上前2个分离滑块1的力的转化机构的施力单耳6连接;二级杠杆13中部通过单双耳结构与一级杠杆12的左端连接,一级杠杆12的右端设有第三双耳16,第三双耳16与第I象限上最后1个分离滑块1的力的转化机构的施力单耳6连接;一级杠杆12设置有合成单耳17,设置合成单耳17的位置距离设置第三双耳的长度L32是设置合成单耳17的位置距离设置用于与二级杠杆13连接的单双耳机构的位置的长度L31的两倍;合成单耳17与设置在固定柱块9上的内部作动筒10连接;固定柱块9轴向固定设置在锥段壳体内壁2的空间中部偏下位置。 A multi-point, small-scale and multi-dimensional force conversion loading mechanism inside the rocket shell, including a force conversion mechanism and a force synthesis mechanism; among them, there are six sets of force conversion mechanisms, all of which are lever structures, as shown in Figure 3. On each separation slider 1 on the first and fourth quadrants; one end of the conversion lever 3 of the force conversion mechanism is matched with the ball socket on the separation slider 1 through the ball head 4, and the pressure load F1 is applied to the separation slider 1, The F1 is the resultant force of the radial load and the tangential load of the separation slider 1; the other end of the conversion lever 3 is provided with a single lug 6 for applying force, and a pulling force F2 is applied through the single lug 6 for applying force, and the upper end of the single lug 5 of the fulcrum is fixed on the conversion On the lever 3, as the fulcrum of the force conversion mechanism, the distance between its fixed position and the F1 force application point is L1, and the distance from the F2 force application point is L2. According to the lever principle, the converted pulling force can be obtained The lower end of the fulcrum single ear 5 is connected and fixed with the fulcrum column block 8 through the double ear 7; the two fulcrum column blocks 8 are axially fixed on both sides of the space inside the inner wall 2 of the cone section shell, and each fulcrum column block 8 is used to support the The synthesizing mechanism of the three groups of forces of the three separated sliders 1 on the side is shown in Figure 5; the synthesizing mechanism of the force is symmetrically provided with two sets, as shown in Figure 4, and each set is connected to the conversion mechanism of the three groups of forces on one side, The F21, F22, F23 of the three sets of force conversion mechanisms on one side are synthesized into one F through the force synthesis mechanism; each set of force synthesis mechanism includes a primary lever 12 and a secondary lever 13, and the secondary lever 13 is an equal-arm lever , its two ends are respectively provided with the first two ears 14 and the second two ears 15; Power single ear 6 is connected; The middle part of secondary lever 13 is connected with the left end of primary lever 12 by single double ear structure, and the right end of primary lever 12 is provided with the 3rd double ear 16, and the 3rd double ear 16 is connected with last on the 1st quadrant. The power-applying lug 6 of the conversion mechanism of the power of a separation slider 1 is connected; the first-level lever 12 is provided with a synthetic single lug 17, and the distance between the position of the synthetic single lug 17 and the length L32 of the third double lug is set to the synthetic single lug. The position distance of the ear 17 is set to be used for twice the length L31 of the position of the single and double ear mechanism connected with the secondary lever 13; the synthetic single ear 17 is connected with the internal actuator 10 arranged on the fixed column block 9; the fixed column The block 9 is axially fixedly arranged at the lower position in the middle of the space of the inner wall 2 of the cone section housing.
对于第II、III象限的2组共6个分离滑块1,每个分离滑块1上也设置有一个力的转化机构,以实现对分离滑块1上切向力;同一侧的3套力的转化机构通过1套力的合成机构进行合力;靠近第III象限的分离滑块1的力的转化机构和力的合成机构与靠近第I象限的分离滑块1的力的转化机构结构与设置方式相同;其区别在于靠近第III象限的分离滑块1的力的合成机构的合成单耳17与固定在地面上的外部作动筒11连接。 For the 2 groups of 6 separation sliders 1 in quadrant II and III, each separation slider 1 is also provided with a force conversion mechanism to realize the tangential force on the separation slider 1; 3 sets on the same side The force conversion mechanism is combined by a set of force synthesis mechanism; the force conversion mechanism and force synthesis mechanism of the separation slider 1 close to the third quadrant and the force conversion mechanism structure of the separation slider 1 close to the I quadrant The arrangement is the same; the difference is that the synthesizing lug 17 of the synthesizing mechanism of the force of the separation slider 1 near the third quadrant is connected with the external actuator 11 fixed on the ground.
将这两种机构进行合理的组合和布置,则可以将狭小空间内的多个方向的压力转化为在空旷地方施加的数量较少的拉力,这样使得力的加载更加方便可行。详细的实施过程为: Reasonable combination and arrangement of these two mechanisms can transform the multi-directional pressure in a narrow space into a small amount of pulling force in an open area, which makes the loading of force more convenient and feasible. The detailed implementation process is:
1、单个分离滑块1上的力的合成。 1. Combination of forces on the individual separating slides 1 .
将同时存在径向压力和切向压力的分离滑块1上的径向力和切向力合成为一个压力,通过计算得到该合力的大小和方向。这样原来需要在12个分离滑块1上施加的18个方向的压力就变成12个方向的压力。 Combining the radial force and tangential force on the separating slide block 1 with both radial pressure and tangential pressure into one pressure, the magnitude and direction of the resultant force are obtained through calculation. In this way, the pressure in 18 directions that originally needs to be applied on the 12 separation sliders 1 becomes the pressure in 12 directions.
2、力的转化。 2. Transformation of force.
力的转化需要在锥段壳体内壁2的内部布置可供力的转化机构杠杆支点(单双耳结构)固定的固定支点。在二三级前段壳体结构内部布置截面尺寸300mmx300mm、高1500mm的两根支点柱块8,调整支点柱块8的位置以使得力的转化机构的位置足够在二三级前段壳体内部摆放,经过布置之后的位置如图5所示。这样,需要施加的12个方向的压力就转化为12个方向的拉力。 The conversion of power requires a fixed fulcrum for the fixed fulcrum of the force conversion mechanism lever fulcrum (single and double ear structure) to be arranged inside the cone section housing inner wall 2 . Arrange two fulcrum columns 8 with a cross-sectional size of 300mmx300mm and a height of 1500mm inside the shell structure of the second and third stages, and adjust the position of the fulcrum columns 8 so that the position of the force conversion mechanism is enough to be placed inside the second and third stage front shells , the position after arrangement is shown in Figure 5. In this way, the pressure in 12 directions that needs to be applied is converted into pulling force in 12 directions.
3、力的合成。 3. Force synthesis.
由于同一角度不同高度(正视图方向)3个分离滑块1所受的力相同,因而可以将同一角度不同高度的3个分离滑块1上转化后的拉力,利用力的合成机构合成为一个拉力。这样需要施加的12个方向的拉力就简化成为4个方向的拉力。将这多组力经过转化与合成为4个拉力后则可以使用传统的加载装置在小范围内进行加载,其中靠近I象限的两个拉力可以通过力的合成机构在壳体结构内进行加载,靠近III象限的两个拉力通过锥段壳体内壁2上面的开口引出进行加载,如图5所示。 Since the three separation sliders 1 at the same angle and different heights (direction of the front view) are subjected to the same force, the converted pulling force on the three separation sliders 1 at the same angle and different heights can be synthesized into one by using a force synthesis mechanism. pull. In this way, the pulling forces in 12 directions that need to be applied are simplified into pulling forces in 4 directions. After converting and synthesizing these multiple sets of forces into 4 tensions, the traditional loading device can be used to load in a small range, and the two tensions close to the I quadrant can be loaded in the shell structure through the force synthesis mechanism. The two pulling forces close to the III quadrant are loaded through the opening on the inner wall 2 of the cone section shell, as shown in Fig. 5 .
上面对本实用新型的实施例作了详细说明,上述实施方式仅为本实用新型的最优实施例,但是本实用新型并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。 The above embodiments of the present utility model have been described in detail. The above-mentioned implementation is only the optimal embodiment of the present utility model, but the present utility model is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, Various changes can also be made without departing from the purpose of the utility model.
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CN105043792A (en) * | 2015-04-18 | 2015-11-11 | 北京强度环境研究所 | Multi-point and small-range multi-dimensional force converting and loading mechanism in rocket case |
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CN105043792A (en) * | 2015-04-18 | 2015-11-11 | 北京强度环境研究所 | Multi-point and small-range multi-dimensional force converting and loading mechanism in rocket case |
CN105043792B (en) * | 2015-04-18 | 2017-11-28 | 北京强度环境研究所 | Multiple spot small range multi-dimensional force conversion load maintainer inside storepipe |
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