CN102353578B - Testing device for two-way loading test of material - Google Patents
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Abstract
本发明涉及一种用于进行材料双向加载试验的试验装置,该试验装置由底座、杠杆结构、夹头三部分构成,底座设在底部,杠杆结构及夹头均安装在底座上。与现有技术相比,本发明设备构造简单,便于维护,能够方便的完成试验目标,能够方便调节加载比例,并且可以在万能试验机上实现双向加载试验,降低试验成本,该设备具有足够的加载精度等优点。
The invention relates to a test device for bidirectional loading test of materials. The test device is composed of a base, a lever structure and a chuck. The base is arranged at the bottom, and the lever structure and the chuck are installed on the base. Compared with the prior art, the device of the present invention has a simple structure, is easy to maintain, can conveniently complete the test target, can conveniently adjust the loading ratio, and can realize the bidirectional loading test on the universal testing machine, reducing the test cost, and the device has sufficient loading capacity. advantages such as precision.
Description
技术领域 technical field
本发明涉及一种材料测试装置,尤其是涉及一种针对复合材料层合板板状试样进行双向加载试验的试验装置。The invention relates to a material testing device, in particular to a testing device for carrying out a bidirectional loading test on a plate-like sample of a composite material laminate.
背景技术 Background technique
复合材料在航空领域内的应用越来越广泛,但是对于复合材料强度的研究,大多还集中在单向受载的情况下,而实际中,大多数情况下,复合材料所受的都是复杂载荷。显然,仅仅研究其单向载荷下的强度是远远不够的,不管是对强度准则进行实验验证,还是从损伤角度探讨复合材料在复杂应力状态下的破坏,都需要对复合材料试样进行双向加载试验。Composite materials are more and more widely used in the field of aviation, but most of the research on the strength of composite materials is still concentrated in the case of unidirectional loading. In practice, in most cases, composite materials are subjected to complex load. Obviously, it is far from enough to only study the strength under unidirectional loading. Whether it is to verify the strength criterion experimentally or to discuss the damage of composite materials under complex stress states from the perspective of damage, it is necessary to conduct bidirectional research on composite material samples. load test.
双向加载试验还没有形成规范的方法,目前,双向加载试验一般分为两大类:(1)使用单轴加载系统进行双轴加载试验;(2)用两个或者多个独立的加载系统进行双轴加载试验。Biaxial loading test has not yet formed a standardized method. At present, bidirectional loading test is generally divided into two categories: (1) biaxial loading test using uniaxial loading system; (2) using two or more independent loading systems. Biaxial loading test.
第一类主要包括偏轴拉伸试验和利用一定的机械结构对十字形试验件进行双向加载。The first category mainly includes off-axis tensile tests and bidirectional loading of cross-shaped test pieces using a certain mechanical structure.
1、偏轴拉伸试验。虽然该方法能够使材料产生复杂应力状态,但是这种方法所能够产生的加载比例取决于试验件的纤维角度而不能够任意选取,因而受到很大的限制。1. Off-axis tensile test. Although this method can produce complex stress states for materials, the loading ratio that can be generated by this method depends on the fiber angle of the test piece and cannot be selected arbitrarily, so it is greatly limited.
2、利用一定的机械结构对十字形试验件进行双向加载。这种方法是目前很多学者研究的重点,但是很多设计方案都存在不能随意的选取加载比例的缺陷。2. Use a certain mechanical structure to carry out two-way loading on the cross-shaped test piece. This method is currently the focus of many scholars' research, but many design schemes have the defect that the loading ratio cannot be selected arbitrarily.
第二类主要包括薄壁圆筒的拉压和扭转或者内压/外压组合试验以及用两个或者多个独立的加载系统对十字形试验件进行双轴加载试验。The second category mainly includes tension-compression and torsion or internal pressure/external pressure combined tests of thin-walled cylinders and biaxial loading tests on cross-shaped test pieces with two or more independent loading systems.
1、薄壁圆筒的拉压和扭转或者内压/外压组合试验。薄壁圆筒试验是比较常见的方法,能够进行任意比例的加载。但是这种方法也存在一些缺点,如管状材料和板状材料的性能往往有所差别、加载过程中可能出现多种弹性失稳以及加载过程中的几何变形对结果的影响往往被忽略等;1. Tensile compression and torsion or internal pressure/external pressure combined test of thin-walled cylinders. The thin-walled cylinder test is a relatively common method, which can be loaded at any ratio. However, this method also has some disadvantages, such as the performance of tubular materials and plate materials are often different, a variety of elastic instability may occur during the loading process, and the impact of geometric deformation on the results during the loading process is often ignored;
2、用两个或者多个独立的加载系统对十字形试验件进行双轴加载试验。这种试验方法虽然可以选取任意的加载比例进行试验,但是由于整个试验设备的构造复杂,成本很高,而且对控制系统也提出很高的要求,限制了该方法的应用。2. Use two or more independent loading systems to conduct biaxial loading tests on the cross-shaped test piece. Although this test method can select any loading ratio for the test, the application of this method is limited due to the complex structure of the entire test equipment, high cost, and high requirements for the control system.
发明内容 Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种设备构造简单,便于维护,方便调节加载比例的用于进行材料双向加载试验的试验装置。The object of the present invention is to provide a test device for bidirectional loading test of materials, which is simple in equipment structure, easy to maintain, and convenient to adjust the loading ratio in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种用于进行材料双向加载试验的试验装置,由底座、杠杆结构、夹头三部分构成,所述的底座设在底部,所述的杠杆结构及夹头均安装在底座上。A test device for two-way loading test of materials is composed of a base, a lever structure and a chuck. The base is arranged at the bottom, and the lever structure and the chuck are installed on the base.
所述的底座包括滑轨、滑轮、底盘及底部联接件,所述的滑轮安装在底盘上,所述的滑轨与滑轮连接,所述的底部联接件设置在底盘底部的中央,底部联接件可连接万能试验机。The base includes slide rails, pulleys, chassis and bottom connectors, the pulleys are installed on the chassis, the slide rails are connected to the pulleys, the bottom connectors are arranged at the center of the bottom of the chassis, and the bottom connectors Universal testing machine can be connected.
所述的滑轮设有8个,均匀分布在底盘的外圆周上。Described pulley is provided with 8, evenly distributed on the outer circumference of chassis.
所述的杠杆结构包括杠杆、松紧螺套、钢丝及顶部联接件,所述的杠杆设有三级,各级杠杆之间通过松紧螺套联接,所述的钢丝绕过滑轮连接在夹头上,所述的顶部联接件设在最上级的杠杆的顶部,顶部联接件可连接万能试验机。The lever structure includes a lever, a turnbuckle, a steel wire and a top connector. The lever has three stages, and the levers of each level are connected by a turnbuckle, and the steel wire is connected to the chuck by bypassing the pulley. , the top connecting piece is arranged on the top of the uppermost lever, and the top connecting piece can be connected to the universal testing machine.
所述的夹头为自紧式夹头,安装在底座上的滑轨上。The chuck is a self-tightening chuck installed on the slide rail on the base.
该试验装置的工作最大载荷为10KN。The maximum working load of the test device is 10KN.
该试验装置的材料采用45号钢。The material of the test device is No. 45 steel.
本发明可以通过上下联接件安装在万能试验机上,将特别设计的带有八条臂的试验件的每条臂用夹头夹持住,然后调节与各级杠杆相联接的松紧螺套,使各级杠杆保持水平状态,同时通过调节最下层的松紧螺套,保证每条钢丝处于相同的拉紧状态。The present invention can be installed on the universal testing machine through the upper and lower connecting parts, each arm of the specially designed test piece with eight arms is clamped by the chuck, and then the elastic nuts connected with the levers of all levels are adjusted to make each The level lever is kept in a horizontal state, and at the same time, each steel wire is guaranteed to be in the same tension state by adjusting the lowermost elastic nut.
本发明利用了杠杆原理,可以方便的调节加载比例,除了可以进行加载比例为1∶1的等轴双向加载试验外,还可以通过调整杠杆上螺栓的固定位置,或者更换不同尺寸的杠杆,可以实现不同加载比例的双向加载试验。The invention utilizes the principle of leverage, and can conveniently adjust the loading ratio. In addition to the equiaxed bidirectional loading test with a loading ratio of 1:1, it can also adjust the fixed position of the bolt on the lever, or replace the lever with a different size. Two-way loading tests with different loading ratios are realized.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、设备构造简单,便于维护,能够方便的完成试验目标;1. The equipment is simple in structure, easy to maintain, and can easily complete the test objectives;
2、能够方便调节加载比例;2. It is convenient to adjust the loading ratio;
3、可以在万能试验机上实现双向加载试验,降低试验成本;3. The bidirectional loading test can be realized on the universal testing machine to reduce the test cost;
4、该设备具有足够的加载精度。4. The device has sufficient loading accuracy.
附图说明 Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中,1为底部联接件、2为底盘、3为滑轮、4为滑轨、5为钢丝、6为松紧螺套、7为第一级杠杆、8为第二级杠杆、9为第三级杠杆、10为顶部联接件、11为夹头、12为试验件。In the figure, 1 is the bottom connector, 2 is the chassis, 3 is the pulley, 4 is the slide rail, 5 is the steel wire, 6 is the elastic nut, 7 is the first level lever, 8 is the second level lever, 9 is the third level Level lever, 10 is the top connector, 11 is the chuck, 12 is the test piece.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种用于进行材料双向加载试验的试验装置,其结构如图1所示,由底座、杠杆结构、夹头11三部分构成,底座设在底部,杠杆结构及夹头11均安装在底座上。A test device for two-way loading test of materials. Its structure is shown in Figure 1. It consists of three parts: a base, a lever structure, and a
其中,底部联接件1、底盘2、滑轮3以及滑轨4构成了底座;钢丝5、松紧螺套6、第一级杠杆7、第二级杠杆8、第三级杠杆9以及顶部联接件10构成了杠杆结构;夹头11安装在滑轨4上。Among them, the bottom connector 1, the chassis 2, the
滑轮3设有8个,均匀安装在底盘2的外圆周上,滑轨4与滑轮3连接,底部联接件1设置在底盘2底部的中央,底部联接件1可连接万能试验机。第一级杠杆7、第二级杠杆8、第三级杠杆9自下而上通过松紧螺套6联接,钢丝绕过滑轮3连接在夹头11上,顶部联接件10设在第三级杠杆9的顶部,顶部联接件10可连接万能试验机。使用的夹头11为自紧式夹头,安装在底座上的滑轨4上。Pulley 3 is provided with 8, is evenly installed on the outer circumference of chassis 2, and
该试验装置的工作最大载荷为10KN,所用的材料为45号钢。The maximum working load of the test device is 10KN, and the material used is No. 45 steel.
本发明可以通过底部联接件1和顶部联接件10安装在万能试验机上,将特别设计的带有八条臂的试验件的每条臂用夹头夹持住,然后调节与各级杠杆相联接的松紧螺套,使各级杠杆保持水平状态,同时通过调节最下层的松紧螺套,保证每条钢丝处于相同的拉紧状态。The present invention can be installed on the universal testing machine by the bottom link 1 and the
本发明利用了杠杆原理,可以方便的调节加载比例,除了可以进行加载比例为1∶1的等轴双向加载试验外,还可以通过调整杠杆上螺栓的固定位置,或者更换不同尺寸的杠杆,可以实现不同加载比例的双向加载试验。The invention utilizes the principle of leverage, and can conveniently adjust the loading ratio. In addition to the equiaxial bidirectional loading test with a loading ratio of 1:1, it can also be adjusted by adjusting the fixed position of the bolt on the lever, or replacing the lever with a different size. Two-way loading tests with different loading ratios are realized.
在进行试验以前,首先将顶部联接件10和底部联接件1分别固定在实验室的万能加载试验机上,然后将贴好应变片的试验件12用夹头11夹持牢固,最后通过调节联接各级杠杆的松紧螺套6使杠杆保持水平,并且是各钢丝处于相同的拉紧状态,打开试验机进行加载,通过应变片获得试验数据。加载过程中需要注意保证加载要小于设计载荷10KN。Before carrying out the test, at first the top connecting
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| CN102706731B (en) * | 2012-06-14 | 2014-12-03 | 河南理工大学 | Biaxial tension test device for testing performance of sheet metal |
| CN104180999A (en) * | 2013-05-28 | 2014-12-03 | 哈尔滨建成集团有限公司 | Structural member static strength test load transmission device |
| CN104502184B (en) * | 2014-12-09 | 2017-05-10 | 上海航天精密机械研究所 | Guide pipe inner pressure and displacement combined loading testing device |
| CN104849031A (en) * | 2015-04-27 | 2015-08-19 | 江西洪都航空工业集团有限责任公司 | Bidirectional loading module |
| CN104865123B (en) * | 2015-06-18 | 2018-03-20 | 沈阳飞机工业(集团)有限公司 | Plane draw bar intensity, stiffness test fixture and its application method |
| CN105842055B (en) * | 2016-03-15 | 2018-05-18 | 北京航空航天大学 | A kind of strength test fixture that control with changed scale Biaxial stress is carried out using single axis test machines |
| CN106240842B (en) * | 2016-07-11 | 2019-02-05 | 中国飞机强度研究所 | A kind of asymmetric fuselage bulkhead four-point bending test method and device |
| CN109187179B (en) * | 2018-08-16 | 2021-06-11 | 东南大学 | Biaxial tension test calibration debugging method based on cross-shaped test piece |
| CN110514428B (en) * | 2019-09-24 | 2021-03-26 | 中国人民解放军空军工程大学 | Bidirectional loading test platform for aviation connection structure test piece |
| CN111289258B (en) * | 2020-03-20 | 2021-01-22 | 上海交通大学 | A static test device for aero-engine straight reverse thrust cascades |
| CN111678773B (en) * | 2020-05-06 | 2022-06-03 | 清华大学苏州汽车研究院(相城) | A test device that is arranged in universal tester strain rate to draw pressure loading |
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| CN101776553B (en) * | 2010-02-05 | 2012-04-11 | 河海大学 | Geosynthetic biaxial tension creep tester |
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