CN205062214U - Wire rod continuous electroplating equipment - Google Patents

Wire rod continuous electroplating equipment Download PDF

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Publication number
CN205062214U
CN205062214U CN201520461339.1U CN201520461339U CN205062214U CN 205062214 U CN205062214 U CN 205062214U CN 201520461339 U CN201520461339 U CN 201520461339U CN 205062214 U CN205062214 U CN 205062214U
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CN
China
Prior art keywords
main
plating
coating bath
wire rod
bath
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CN201520461339.1U
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Chinese (zh)
Inventor
许佩敏
杨延安
张小庆
张国朋
苏娜
呼伟
刘宏斌
左彩霞
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Xi'an ferro metal filter material Co.,Ltd.
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XI'AN FILTER METAL MATERIALS CO Ltd
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Priority to CN201520461339.1U priority Critical patent/CN205062214U/en
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Abstract

The utility model discloses a wire rod continuous electroplating's equipment, including preplating device, main device and the take -up of plating, the owner plate unit bit in one side of preplating device and take -up, take -up and preplating device set up side by side, the preplating device include pay off rack, activated bath, first wash bowl, preplating groove and the second wash bowl that sets gradually according to the wire rod travel direction, the main device that plates includes that main coating bath and the owner who sets up in main coating bath plate the wire roller. The problem of the defect that exists of current wire rod continuous electroplating machine, electroplate iron and the nickel base alloys wire rod is electroplated with fine wire rod is solved to be applicable to wire rod electro -galvanizing, copper etc.

Description

A kind of wire rod continuous electric plating device
Technical field
The utility model belongs to technical field of plating equipment, relates to a kind of equipment for wire rod continuous electroplating.
Background technology
Sometimes need in industrial production to cover one deck material different from basic unit's material and performance at wire surface, as functional layer or protective layer, mostly adopt the mode of plating at present.Wire rod requires higher to coating uniformity and continuity, the quiet plating of tradition adopted, coating cannot reach requirement, the general wire rod that adopts at the uniform velocity moves at present, the mode of continuous plating, as galvanized wire, copper facing etc., but this continuous electroplating confidential ask wire rod and solution resistance low, sufficiently long wanted by plating shop, otherwise cannot ensure the thickness of coating.The wire rod continuous electric plating device that current producer uses usually can only realize wire rod one direction and move, and namely wire rod enters from main coating bath one end, continues to move forward in electroplate liquid, until shift out main coating bath, thus completes electroplating process.
When wire material electroplating zinc and copper, because electroplate liquid and wire rod conduct electricity very well, the scope of current adjustment joint is large, add wire rod translational speed adjustable, thickness of coating generally can ensure, but during acierage, electroplate liquid poorly conductive, also will use asymmetric power of alterating and direct current during plating in addition, thickness of coating just cannot meet the demands.In addition, as wire material be nickel-base alloy time, wire rod resistance is comparatively large, and at this moment re-use this electroplating machine, the thickness of coating also cannot meet the demands.
Utility model content
The purpose of this utility model provides a kind of equipment of wire rod continuous electroplating, solves the defect that existing wire rod continuous electroplating machine exists, will solve the problem of wire material electroplating iron and nickel-base alloy wire material electroplating very well, and be applicable to wire material electroplating zinc, copper etc.
The technical scheme that the utility model adopts is, a kind of wire rod continuous electric plating device, comprise pre-plating appts, main plating appts and take-up, main plating appts is positioned at the side of pre-plating appts and take-up, take-up and pre-plating appts are set up in parallel, pre-plating appts comprises pay off rack, activated bath, the first washing bath, pre-coating bath and the second washing bath that the direction according to wire rod motion sets gradually, and main plating appts comprises main coating bath and is arranged on the main plating Wire guide roller in main coating bath.
Feature of the present utility model is also,
Two preplating Wire guide rollers are provided with in pre-coating bath, the two ends of preplating Wire guide roller are provided with conduction carbon brush, the bottom of pre-coating bath is provided with preplating positive plate, and preplating positive plate is connected with preplating positive plate terminal stud, and preplating positive plate terminal stud is positioned at the top of pre-coating bath both sides.
Main coating bath is divided into two-layer up and down, the i.e. main coating bath of the main coating bath in upper strata and lower floor, main plating Wire guide roller is arranged in the main coating bath of lower floor, the bottom of the main coating bath in upper strata is provided with main plating positive plate, main plating positive plate is connected with main plating positive plate terminal stud, the main coating bath of lower floor is also similar is provided with main plating positive plate, and is also connected with main plating positive plate terminal stud.
The bottom of the main coating bath in upper strata is provided with tap valve.
Also be provided with dredging flow groove in the main coating bath in upper strata, in dredging flow groove, be provided with dredging flow groove liquid barrier.
At the height of dredging flow groove liquid barrier lower than transverse plane 0.5 ~ 1mm on two Wire guide rollers, dredging flow groove liquid barrier is equipped with separated time rod.
Take-up comprises the alkaline bath, the 3rd washing bath, drying baker and the take-up stand that set gradually.
The beneficial effects of the utility model are, the direction of this equipment by utilizing the wire rod at main coating bath two ends to change wire rod, and main coating bath divides two-layer up and down, the designs such as preplating and the placement of take-up two portions parallel side-by-side, the equipment total length of making only about 20 meters, width 1.5 meters, greatly reduces floor space.When electroplating, wire rod can move and reach more than 80 ~ 100 circles in main coating bath, substantially increases the miles of relative movement of wire rod in main plating solution, for the coating plating out suitable thickness provides guarantee.
Accompanying drawing explanation
Fig. 1 is the utility model wire rod continuous electric plating device integral structure layout figure;
Fig. 2 is the structure iron of the utility model wire rod continuous electric plating device preplating part;
Fig. 3 is the structure iron of the main plating part of the utility model wire rod continuous electric plating device;
Fig. 4 is the main plating top partial view diagram of the utility model wire rod continuous electric plating device;
Fig. 5 is the utility model wire rod continuous electric plating device main plating part dividing wire frame structure iron;
Fig. 6 is the structure iron of the utility model wire rod continuous electric plating device take-up part.
In figure, 1. pay off rack, 2. acid-wash activation groove, 3. the first washing bath, 4. pre-coating bath, 4-1. preplating Wire guide roller, 5. preplating positive plate, 6. preplating positive plate terminal stud, 7. conduction carbon brush, 8. the second washing bath, 9. conduction carbon brush, 10. tap valve, 11. main coating baths, the main coating bath in 11-1. upper strata, the main coating bath of 11-2. lower floor, 12. main plating positive plates, 13. main plating positive plate terminal studs, 14. dredging flow grooves, 15. main plating Wire guide rollers, 16. alkaline baths, 17. the 3rd washing baths, 18. drying bakers, 19. take-up stands, 20. separated time rods, 21. dredging flow groove liquid baffle boards.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
A kind of wire rod continuous electric plating device of the utility model, as shown in Figure 1, comprise pre-plating appts, main plating appts and take-up, main plating appts is positioned at the side of pre-plating appts and take-up, and take-up and pre-plating appts are set up in parallel,
Wherein, the structure of pre-plating appts, as shown in Figure 2, comprise pay off rack 1, activated bath 2, first washing bath 3, pre-coating bath 4 and the second washing bath 8 that the direction according to wire rod motion sets gradually, be provided with two preplating Wire guide roller 4-1 in pre-coating bath 4, the two ends of preplating Wire guide roller 4-1 are provided with conduction carbon brush 7, and the bottom of pre-coating bath 4 is provided with preplating positive plate 5, preplating positive plate 5 is connected with preplating positive plate terminal stud 6, and preplating positive plate terminal stud 6 is positioned at the top of pre-coating bath both sides.
Wherein, as shown in Figure 3, the main plating Wire guide roller 15 that main plating appts comprises main coating bath 11 and is arranged in main coating bath 11, main coating bath 11 is divided into two-layer up and down, i.e. upper strata main coating bath 11-1 and the main coating bath 11-2 of lower floor, main plating Wire guide roller 15 is arranged in the main coating bath 11-2 of lower floor, the bottom of upper strata main coating bath 11-1 is provided with main plating positive plate 12, main plating positive plate 12 is connected with main plating positive plate terminal stud 13, the also similar main plating positive plate 12 that is provided with of lower floor main coating bath 11-2 is connected with main plating positive plate terminal stud 13, the bottom of the main coating bath 11-1 in upper strata is provided with tap valve 10, when electroplating device is stopped using, by tap valve 10, the electroplate liquid in groove to be put into the following reservoir of coating bath, preventing pollution.
Dredging flow groove 14 is also provided with in the main coating bath 11-1 in upper strata, when electroplating device works, electroplate liquid will lean on pump that electroplate liquid is injected main coating bath by reservoir, and the liquid overflowed in main coating bath flows in the following reservoir of coating bath via dredging flow groove 14 again, thus realize working cycle, liquid barrier 21 height of dredging flow groove 14 lower than transverse plane 0.5 ~ 1mm on two Wire guide rollers, as shown in Figure 6, two-layer baffle plate will be equipped with separated time rod 20.
Take-up comprises the alkaline bath 16, the 3rd washing bath 17, drying baker 18 and the take-up stand 19 that set gradually.
Working process of the present utility model is that wire rod to be plated is placed on pay off rack 1, after unwrapping wire, wire rod material is introduced into activated bath 2 and activates, then after the first washing bath 3 cleans, enter pre-coating bath and carry out preplating, clean through washing bath 8 after preplating and laggardly become owner of coating bath, again after 80 ~ 100 circle to-and-fro movements, complete main plated journey, then the electroplate liquid with remained on surface in alkaline bath 16 is entered, then clean through the 3rd washing bath 17 again, finally enter drying baker 18 and dry, the galvanized wire of oven dry completes the electroplating process of whole wire rod after take-up stand 19.
Acid-wash activation device in pre-plating appts of the present utility model and pre-coating bath, wherein have employed guide roller design respectively, wire rod can enclose in the solution in to-and-fro movement 10 ~ 20, thus ensure that activation and preplating effect, for the coating preparing bonding force excellent provides guarantee.In preplating link, through conduction carbon brush 7 UNICOM's guide roller and power supply, thus be continuously negative electrode wire rod and power; Positive source is connected on preplating positive plate terminal stud 6, thus is positive plate continued power.For ensureing quality of coating, the solution in these two links all circulates through pump separately.
During this use Novel main plating part-structure design, main coating bath about 11 points is two-layer, and during plating, wire rod, under the effect of separated time rod, is evenly distributed on two Wire guide rollers, and then under Wire guide roller guides, to-and-fro movement in main coating bath up and down, until wire rod shifts out main coating bath.The height of dredging flow groove liquid barrier 21 will lower than transverse plane 0.5 ~ 1mm on two Wire guide rollers, thus ensure when being full of liquid in main coating bath, and during continuous earial drainage liquid continuous from dredging flow groove, wire rod can be immersed in electroplate liquid completely, and ensures not contact with baffle plate when wire rod moves.Main plating Wire guide roller 15 is connected with power cathode through conduction carbon brush 9, powers to negative electrode wire rod; Main plating positive plate 12 is connected with positive source through main plating positive plate terminal stud 13, powers to anode material.The casing that this parcel plating liquid stores electroplate liquid through pump by main coating bath bottom injects main coating bath 11, then flows in the liquid-storing box below equipment through dredging flow groove 14 and tap valve 10, thus completes working cycle.The power of this part Wire guide roller has the motor of two synchronous axial system to provide.
For shortening whole device length, this take-up part and preplating parallel side-by-side are placed.Inlet wire and outlet are all in the same side from main coating bath, and this is that the Wire guide roller at main coating bath two ends realizes, and concrete winding mode as shown in Figure 5.In addition, in this part alkaline bath 16, alkali lye also can realize circulation by pump, thus decreases the pollution of alkali lye to greatest extent.

Claims (7)

1. a wire rod continuous electric plating device, it is characterized in that, comprise pre-plating appts, main plating appts and take-up, described main plating appts is positioned at the side of pre-plating appts and take-up, take-up and pre-plating appts are set up in parallel, described pre-plating appts comprises pay off rack (1), activated bath (2), the first washing bath (3), pre-coating bath (4) and the second washing bath (8) that the direction according to wire rod motion sets gradually, and main plating appts comprises main coating bath (11) and is arranged on the main plating Wire guide roller (15) in main coating bath (11).
2. a kind of wire rod continuous electric plating device according to claim 1, it is characterized in that, two preplating Wire guide rollers (4-1) are provided with in described pre-coating bath (4), the two ends of described preplating Wire guide roller (4-1) are provided with conduction carbon brush (7), the bottom of described pre-coating bath (4) is provided with preplating positive plate (5), described preplating positive plate (5) is connected with preplating positive plate terminal stud (6), and described preplating positive plate terminal stud (6) is positioned at the top of pre-coating bath (4) both sides.
3. a kind of wire rod continuous electric plating device according to claim 1, it is characterized in that, described main coating bath (11) is divided into two-layer up and down, the i.e. main coating bath in upper strata (11-1) and lower floor main coating bath (11-2), main plating Wire guide roller (15) is arranged in the main coating bath of lower floor (11-2), the bottom on the main coating bath in described upper strata (11-1) is provided with main plating positive plate (12), described main plating positive plate (12) is connected with main plating positive plate terminal stud (13), lower floor main coating bath (11-2) is also provided with main plating positive plate (12), and be also connected with main plating positive plate terminal stud (13).
4. a kind of wire rod continuous electric plating device according to claim 3, is characterized in that, the bottom on the main coating bath in described upper strata (11-1) is provided with tap valve (10).
5. a kind of wire rod continuous electric plating device according to claim 3, it is characterized in that, also be provided with dredging flow groove (14) in the main coating bath in described upper strata (11-1), in dredging flow groove (14), be provided with dredging flow groove liquid barrier (21).
6. a kind of wire rod continuous electric plating device according to claim 5, it is characterized in that, separated time rod (20) is equipped with at the height of described dredging flow groove liquid barrier (21) lower than transverse plane 0.5 ~ 1mm on two Wire guide rollers, described dredging flow groove liquid barrier (21).
7. a kind of wire rod continuous electric plating device according to claim 1, it is characterized in that, described take-up comprises the alkaline bath (16), the 3rd washing bath (17), drying baker (18) and the take-up stand (19) that set gradually.
CN201520461339.1U 2015-06-30 2015-06-30 Wire rod continuous electroplating equipment Active CN205062214U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520461339.1U CN205062214U (en) 2015-06-30 2015-06-30 Wire rod continuous electroplating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520461339.1U CN205062214U (en) 2015-06-30 2015-06-30 Wire rod continuous electroplating equipment

Publications (1)

Publication Number Publication Date
CN205062214U true CN205062214U (en) 2016-03-02

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Family Applications (1)

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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104928739A (en) * 2015-06-30 2015-09-23 西安菲尔特金属过滤材料有限公司 Wire rod continuous electroplating equipment and method
CN108085733A (en) * 2017-12-18 2018-05-29 常德力元新材料有限责任公司 A kind of electromagnetic shielding material electroplanting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104928739A (en) * 2015-06-30 2015-09-23 西安菲尔特金属过滤材料有限公司 Wire rod continuous electroplating equipment and method
CN104928739B (en) * 2015-06-30 2018-05-01 西安菲尔特金属过滤材料有限公司 A kind of wire rod continuous electric plating device and method
CN108085733A (en) * 2017-12-18 2018-05-29 常德力元新材料有限责任公司 A kind of electromagnetic shielding material electroplanting device

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CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 710201 Shaanxi city of Xi'an Province Economic and Technological Development Zone Jingwei Industrial Park Road No. 15

Patentee after: Xi'an ferro metal filter material Co.,Ltd.

Address before: 710201 Shaanxi city of Xi'an Province Economic and Technological Development Zone Jingwei Industrial Park Road No. 13

Patentee before: XI'AN FILTER METAL MATERIALS Co.,Ltd.