CN205050401U - Digit control machine tool simulator - Google Patents
Digit control machine tool simulator Download PDFInfo
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- CN205050401U CN205050401U CN201520840750.XU CN201520840750U CN205050401U CN 205050401 U CN205050401 U CN 205050401U CN 201520840750 U CN201520840750 U CN 201520840750U CN 205050401 U CN205050401 U CN 205050401U
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Abstract
The utility model provides a digit control machine tool simulator belongs to digit control machine tool teaching equipment field, is applied to the numerical tool operation teaching, include: casing and control module, control module is located in the casing, be provided with the human -computer interaction panel on the casing, the human -computer interaction panel includes a display device, numerical control system control button and machine tool control panel, a display device, numerical control system control button and machine tool control panel respectively with control module connects. This device has avoided doing benefit to that actual digit control machine tool imparts knowledge to students that the nursery brings with high costs and lead to the problem of dangerous accident because the operation is lack of standardization, thereby it differs greatly and be unfavorable for that numerical control system control button and machine tool control panel control the problem of the grasp of technical ability also to have improved current digital control processing simulation software and true numerical tool operation simultaneously effectively, is favorable to improving the effect of digit control machine tool teaching training.
Description
Technical field
The utility model relates to NC Machine Tool Teaching apparatus field, in particular to a kind of Digital machine simulation device.
Background technology
In the training on operation of numerically-controlled machine, the skilled manipulation that digital control system controls button and machine tools control panel is an important training technical ability.At present, what the training on operation of numerically-controlled machine adopted mostly is nc machining simulation software, student is at the enterprising line operate of the computing machine being provided with this software, corresponding virtual key or control handle on software interface is selected by mouse or keyboard, to numerical control processing and operating process simulation, make each student set up perceptual knowledge to digital control processing, to save training cost, and efficiently avoid the danger brought because machine operation is improper.But there is larger difference in the control mode of this control mode and actual number controlled machine that pass through mouse or keyboard realization, the not sense of reality of operation actual number controlled machine, the guidance panel of nc machining simulation software is skillfully clicked by mouse or keyboard, and do not mean that the operation of the direct left-hand seat actual number controlled machine of energy, be unfavorable for that digital control system controls the grasp of the manipulation technical ability of button and machine tools control panel.
Utility model content
The purpose of this utility model is to provide a kind of Digital machine simulation device, to improve the problems referred to above.
A kind of Digital machine simulation device, be applied to numerical tool operation teaching, comprise: housing and control module, described control module is positioned at described housing, described housing is provided with man-machine interaction panel, described man-machine interaction panel comprises the first display device, digital control system controls button and machine tools control panel, and described first display device, digital control system control button and be connected with described control module respectively with machine tools control panel.
Further, also comprise the second display device, described housing is provided with the first through hole, and described control module comprises the first interface for external described second display device, and described first interface is positioned at described first through hole.
Further, described digital control system controls button and comprises test and appraisal key, and described test and appraisal key is connected with described control module.
Further, described digital control system controls button and also comprises letter/number key, editing key, function key and reset key, and described letter/number key, editing key, function key and reset key are all connected with described control module.
Further, described machine tools control panel comprises Machine-Tool Control button, and described Machine-Tool Control button is connected with described control module.
Further, described machine tools control panel also comprises hand-operated wheel, described hand-operated wheel comprises hand-operated wheel switch, hand wheel shaft selector switch, described hand-operated wheel switch comprises hand-operated wheel switching knob and the scrambler for the rotational angle that detects described hand-operated wheel switching knob, and described hand wheel shaft selector switch is all connected with described control module with described scrambler.
Further, described scrambler comprises grating scale sensor, and described grating scale sensor comprises scale grating and grating reading head, and described scale grating is arranged on described hand-operated wheel switching knob, and described grating reading head is connected with described control module.
Further, described machine tools control panel also comprises feeding multiplying power switch, described feeding multiplying power switch comprises feeding multiplying power switching knob and rotating potentiometer, described feeding multiplying power switching knob is connected with the control end of described rotating potentiometer, and the output terminal of described rotating potentiometer is connected with described control module.
Further, described control module also comprises the input interface of external input device, and described input interface is connected with described control module, described housing is provided with the second through hole, and described input interface is positioned at described second through hole.
Further, described man-machine interaction panel also comprises handheld unit, and described handheld unit is connected with described control module.
The Digital machine simulation device that the utility model provides is by the first display device, digital control system controls button and machine tools control panel forms man-machine interaction panel, copy according to the exercisable numerically-controlled machine control panel of reality, this device is used for the teaching, training of numerical tool operation technical ability, avoid and be beneficial to actual number controlled machine to carry out cost that teaching, training brings high and owing to operating lack of standardization and causing the problem of peril, also effectively improve existing nc machining simulation software and true numerical tool operation differ greatly thus be unfavorable for that digital control system controls the problem that button and machine tools control panel manipulate the grasp of technical ability simultaneously, be conducive to the effect improving NC Machine Tool Teaching training.In addition, this device also by arranging test and appraisal button, the automatic test and appraisal function of control software design, the size of each operation of lathe and part processing is measured, the situation of work pieces process result is evaluated, judges the results of learning of learner, handled easily, is conducive to the raising of learning quality.
Other feature and advantage of the present utility model are set forth at instructions subsequently, and, partly become apparent from instructions, or understand by implementing the utility model embodiment.The purpose of this utility model and other advantages realize by structure specifically noted in write instructions, claims and accompanying drawing and obtain.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Shown in accompanying drawing, above-mentioned and other object of the present utility model, Characteristics and advantages will be more clear.Reference numeral identical in whole accompanying drawing indicates identical part.Deliberately do not draw accompanying drawing by physical size equal proportion convergent-divergent, focus on purport of the present utility model is shown.
Fig. 1 is the front view of a kind of Digital machine simulation device that the utility model embodiment provides;
Fig. 2 is the left view of a kind of Digital machine simulation device that the utility model embodiment provides;
Fig. 3 is the module frame chart of a kind of Digital machine simulation device that the utility model embodiment provides.
Wherein, Reference numeral is respectively:
Housing 100; Man-machine interaction panel 200; First display device 210; Digital control system controls button 220; Machine tools control panel 230; Control module 300.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, carry out clear, complete description to the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
The utility model embodiment provides a kind of Digital machine simulation device, is applied to numerical tool operation teaching, comprises: housing 100 and control module 300.Control module 300 is positioned at housing 100, as depicted in figs. 1 and 2, housing 100 is provided with man-machine interaction panel 200, man-machine interaction panel 200 comprises the first display device 210, digital control system controls button 220 and machine tools control panel 230, as shown in Figure 3, the first display device 210, digital control system control button 220 and are connected with control module 300 respectively with machine tools control panel 230.Machine tools control panel 230 is for the machine process of control software design Virtual Machine.In the utility model embodiment, housing 100 can carry out downsizing according to actual number controlled machine and copy, and eliminates the machine tooling main body of actual number controlled machine.The height of housing 100 can be designed as 448mm, and the length of housing 100 can be designed as 460mm, and the width of housing 100 can be designed as 260mm, compared with actual number controlled machine, this device profile is smaller and more exquisite, is convenient to place, and can give a kind of direct feel manipulating actual number controlled machine of user.
Wherein, the first display device 210 can be submitted necessary information for operating personnel.State residing for machine simulation device and the difference of operational order, the information of display can be the program of editing, the program run, the machining state of Virtual Machine, the instruction/actual coordinate value of machine coordinates axle, the graphical simulation, failure alarm signal etc. of virtual workpiece machining locus.Be provided with function soft key bottom first display device 210, described function soft key is connected with control module 300, for completing the operation to menucommand in Softwares of System Simulation operation interface.Digital control system controls button 220 for inputting numerical control program, machine tools control panel 230 for the process of the action or virtual workpiece that directly control Virtual Machine, as started, suspending the operation of parts program, hand feed coordinate axis, adjustment speed of feed etc.During use, user controls button 220 and machine tools control panel 230 by the digital control system manipulated on the man-machine interaction panel 200 similar with actual number controlled machine, as the input such as hand-operated wheel, feeding multiplying power switch external command, control the application program be set in advance in control module 300 after control module 300 receives described external command and perform the action corresponding with described external command, as work pieces process process, and described external command and work pieces process process are shown in the first display device 210.
The man-machine interaction panel 200 of the Digital machine simulation device that the utility model embodiment provides is copied according to the guidance panel of actual number controlled machine, comprise the lathe model that different lathe manufacturers produces, such as, the numerically controlled lathe of CK6140s model, thus make user have the sense of reality of operation actual number controlled machine.This device adopts to replace existing nc machining simulation software clicks virtual key on display screen and knob mode of operation by mouse or keyboard with the similar man-machine interaction panel 200 of actual number controlled machine, for the teaching, training of numerical tool operation technical ability, avoid and be beneficial to actual number controlled machine to carry out cost that teaching, training brings high and owing to operating lack of standardization and causing the problem of peril, also effectively improve existing nc machining simulation software and true numerical tool operation differ greatly thus be unfavorable for that digital control system controls the problem that button and machine tools control panel manipulate the grasp of technical ability simultaneously, be conducive to the effect improving NC Machine Tool Teaching training.
In order to the graphical simulation of the machining state and virtual workpiece machining locus of observing Virtual Machine more easily, the Digital machine simulation device that the utility model embodiment provides also comprises the second display device.Now, housing 100 is provided with the first through hole, and control module 300 comprises first interface, and described first interface is positioned at described first through hole.Wherein, described first interface is used for external described second display device.In addition, learner can by the explanation video of the second display device viewing machine operation, and described operation explains orally video and comprises introduction and subsequent operation part.In introduction, the effect of each operational module of overall introduction, plays guiding to the selection of each little module.Subsequent operation explanation is divided into several little module, to having carried out deep explaining operation in different modules, being convenient to learner and grasping as early as possible.Learner can select several modules wherein respectively.Such as, the module of subsequent operation explanation comprises: trade union college, lathe back to zero method, automatic processing method, main shaft starting method, Test-cut met presetting cutter method.
In order to judge results of learning better, improve learning quality, the digital control system of the Digital machine simulation device that the utility model embodiment provides controls button 220 and comprises test and appraisal key, and described test and appraisal key is connected with control module 300.Described test and appraisal key can control the automatic test and appraisal function of the simulation software of this Digital machine simulation device, measures, and compare with pre-set dimension each operation of Virtual Machine and the processing dimension of virtual parts.Thus the processing result of virtual workpiece is evaluated, judge the results of learning of learner, such as, can click corresponding comparative result and submit to, just can obtain corresponding evaluation score, and provide the reason item of deducting points containing each link.User directly presses test and appraisal key, can show the evaluation score of processing result and the reason of each link deduction of points in the first display device or the second display device, simple to operate, easy to use.
In addition, identical with the numerically-controlled machine of reality, such as, the numerically controlled lathe of CK6140s model, the digital control system of the Digital machine simulation device that the utility model embodiment provides controls button 220 and also comprises letter/number key, editing key, function key and reset key, and described letter/number key, editing key, function key and reset key are all connected with control module 300.Wherein, letter/number key is for inputting data to input area, and control module 300 automatic discrimination is got letter and still to be peeked word.Editing key is for editing and processing program, and for the numerically controlled lathe of CK6140s model, editing key comprises cancel key " CAN ", enter key " INPUT ", replaces key " ALTER ", insert key " INSERT " and delete key " DELETE ".Function key is for switching the display page of the first display device 210, such as, the switch key of the switch key of display position picture, display routine picture, display biased/switch key of setting screen, the switch key of display system picture, the display switch key of information frame and the switch key of display graphics display frame.During use, press corresponding function key, control module 300 receives this function signal and controls the first display device 210 and show corresponding picture.Reset key may be used for numerically-controlled machine (Computernumbercontrol, CNC) being resetted or cancels to report to the police.
Certainly, digital control system controls the button that button 220 also comprises other, as cursor movement key, page turning key etc.The training of the numerical tool operation technical ability reached for making this Digital machine simulation device is highly consistent with practical operation, improves operative skill result of training, and the lathe model that man-machine interaction panel 200 can specifically be produced according to different lathe manufacturers is copied.
The machine tools control panel 230 of the Digital machine simulation device that the utility model embodiment provides comprises Machine-Tool Control button, and described Machine-Tool Control button is connected with control module 300.These Machine-Tool Control buttons are used for the action or the process that directly control Virtual Machine.In addition, machine tools control panel 230 also comprises hand-operated wheel, described hand-operated wheel comprises hand-operated wheel switch, hand wheel shaft selector switch, and described hand-operated wheel switch comprises hand-operated wheel switching knob and scrambler, and described hand wheel shaft selector switch is all connected with control module 300 with described scrambler.During use, control module 300 according to the relevant axle of the output signal selection of hand wheel shaft selector switch as kinematic axis.Described scrambler detects the rotational angle of described hand-operated wheel switching knob, angle signal is converted to the pulse digital signal that control module 300 can identify, thus controls the movement of the axle that hand wheel shaft selector switch is selected.Such as, the multiplying power of hand-operated wheel switch has × 1, × 10, × 100 etc., when use hand wheel shaft selector switch selects certain axle, after X-axis is kinematic axis, forward or reverse hand-operated wheel switching knob, the angle signal that hand-operated wheel switching knob rotates is converted to electric impulse signal by scrambler, sends to control module 300, and the displacement of each pulse respective shaft depends on the multiplying power of hand-operated wheel switch.Such as axle resolution is 1 μm, and when multiplying power is × 1, each pulse respective shaft moves 1 μm, and when multiplying power is × 100, each pulse respective shaft moves 100 μm.
In the utility model embodiment, described scrambler can preferred grating scale sensor, described grating scale sensor comprises scale grating and grating reading head, described scale grating is arranged on described hand-operated wheel switching knob, can rotate together along with hand-operated wheel switching knob, described grating reading head is connected with control module 300.Grating reading head comprises again light source, lens, indication grating, light activated element and signal processing circuit, and its effect converts the signal of Moire fringe to required electric impulse signal.When scale grating turns an angle together along with hand-operated wheel switching knob, light source is by after collector lens, flickering Moire fringe is formed through scale grating and indication grating, i.e. light signal, light activated element converts electric signal to light signal again, then by input control module 300 after the amplification of signal processing circuit, shaping, phase demodulating, frequency doubling, and the angle signal that control module 300 receives according to it, judge the rotational angle of hand-operated wheel switching knob, thus execution correspondingly operates.
In addition, machine tools control panel 230 also comprises feeding multiplying power switch, described feeding multiplying power switch comprises feeding multiplying power switching knob and rotating potentiometer, described feeding multiplying power switching knob is connected with the control end of described rotating potentiometer, and the output terminal of described rotating potentiometer is connected with control module 300.During use, by swivel feeding multiplying power switching knob, change the resistance of rotating potentiometer, thus the size of electric current can be changed.And then control module 300 receives different current signals, and according to the speed of feed of the virtual knife rest of the size adjustment of current signal.
Conveniently to the control of the Digital machine simulation device that the utility model embodiment provides, control module 300 also comprises the input interface of external input device, described input interface is connected with control module 300, housing 100 is provided with the second through hole, described input interface is positioned at described second through hole.In the utility model embodiment, described external input device can be mouse or keyboard, and described input interface can be PS/2 interface or USB interface.
Be familiar with the mode of operation of handheld unit for convenience of learner, man-machine interaction panel 200 can also comprise handheld unit, and described handheld unit is connected with control module 300.Described handheld unit also can according to existing actual handheld unit design.
In sum, existing nc machining simulation software clicks virtual key on display screen and knob mode of operation by mouse or keyboard replaced by the Digital machine simulation apparatus design that the utility model embodiment the provides man-machine interaction panel 200 similar with actual number controlled machine, for the teaching, training of numerical tool operation technical ability, avoid and be beneficial to actual number controlled machine to carry out cost that teaching, training brings high and owing to operating lack of standardization and causing the problem of peril, also effectively improve existing nc machining simulation software and true numerical tool operation differ greatly thus be unfavorable for that digital control system controls the problem that button 220 and machine tools control panel 230 manipulate the grasp of technical ability simultaneously, be conducive to the effect improving NC Machine Tool Teaching training.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end ", " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of indicate or imply that the equipment of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.
In the utility model, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or integral; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals or the interaction relationship of two elements.For the ordinary skill in the art, the concrete meaning of above-mentioned term in the utility model can be understood as the case may be.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operational zone, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.The implication of " multiple " is two or more, unless otherwise expressly limited specifically.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. a Digital machine simulation device, be applied to numerical tool operation teaching, it is characterized in that, comprise: housing and control module, described control module is positioned at described housing, described housing is provided with man-machine interaction panel, described man-machine interaction panel comprises the first display device, digital control system controls button and machine tools control panel, and described first display device, digital control system control button and be connected with described control module respectively with machine tools control panel.
2. Digital machine simulation device according to claim 1, it is characterized in that, also comprise the second display device, described housing is provided with the first through hole, described control module comprises the first interface for external described second display device, and described first interface is positioned at described first through hole.
3. Digital machine simulation device according to claim 2, is characterized in that, described digital control system controls button and comprises test and appraisal key, and described test and appraisal key is connected with described control module.
4. the Digital machine simulation device according to any one of claim 1-3, it is characterized in that, described digital control system controls button and also comprises letter/number key, editing key, function key and reset key, and described letter/number key, editing key, function key and reset key are all connected with described control module.
5. Digital machine simulation device according to claim 4, is characterized in that, described machine tools control panel comprises Machine-Tool Control button, and described Machine-Tool Control button is connected with described control module.
6. Digital machine simulation device according to claim 5, it is characterized in that, described machine tools control panel also comprises hand-operated wheel, described hand-operated wheel comprises hand-operated wheel switch, hand wheel shaft selector switch, described hand-operated wheel switch comprises hand-operated wheel switching knob and the scrambler for the rotational angle that detects described hand-operated wheel switching knob, and described hand wheel shaft selector switch is all connected with described control module with described scrambler.
7. Digital machine simulation device according to claim 6, it is characterized in that, described scrambler comprises grating scale sensor, described grating scale sensor comprises scale grating and grating reading head, described scale grating is arranged on described hand-operated wheel switching knob, and described grating reading head is connected with described control module.
8. Digital machine simulation device according to claim 7, it is characterized in that, described machine tools control panel also comprises feeding multiplying power switch, described feeding multiplying power switch comprises feeding multiplying power switching knob and rotating potentiometer, described feeding multiplying power switching knob is connected with the control end of described rotating potentiometer, and the output terminal of described rotating potentiometer is connected with described control module.
9. Digital machine simulation device according to claim 8, it is characterized in that, described control module also comprises the input interface of external input device, and described input interface is connected with described control module, described housing is provided with the second through hole, described input interface is positioned at described second through hole.
10. Digital machine simulation device according to claim 9, is characterized in that, described man-machine interaction panel also comprises handheld unit, and described handheld unit is connected with described control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520840750.XU CN205050401U (en) | 2015-10-27 | 2015-10-27 | Digit control machine tool simulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520840750.XU CN205050401U (en) | 2015-10-27 | 2015-10-27 | Digit control machine tool simulator |
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| CN205050401U true CN205050401U (en) | 2016-02-24 |
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| CN201520840750.XU Expired - Fee Related CN205050401U (en) | 2015-10-27 | 2015-10-27 | Digit control machine tool simulator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109313597A (en) * | 2016-12-22 | 2019-02-05 | 深圳配天智能技术研究院有限公司 | Numerical control device, digital control system and its adjustment method based on trapezoidal pattern programming language |
| CN109995827A (en) * | 2017-12-30 | 2019-07-09 | 无锡虹业自动化工程有限公司 | Emulation or actualization experience system, experience system sharing means and sharing method |
| CN111142477A (en) * | 2019-12-31 | 2020-05-12 | 科德数控股份有限公司 | Quick reset system of machine tool |
| CN117218919A (en) * | 2023-10-17 | 2023-12-12 | 晶程甲宇科技(上海)有限公司 | Three-dimensional simulation teaching platform based on physical operation and operation method |
-
2015
- 2015-10-27 CN CN201520840750.XU patent/CN205050401U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109313597A (en) * | 2016-12-22 | 2019-02-05 | 深圳配天智能技术研究院有限公司 | Numerical control device, digital control system and its adjustment method based on trapezoidal pattern programming language |
| CN109995827A (en) * | 2017-12-30 | 2019-07-09 | 无锡虹业自动化工程有限公司 | Emulation or actualization experience system, experience system sharing means and sharing method |
| CN111142477A (en) * | 2019-12-31 | 2020-05-12 | 科德数控股份有限公司 | Quick reset system of machine tool |
| CN111142477B (en) * | 2019-12-31 | 2022-08-12 | 科德数控股份有限公司 | Quick reset system of machine tool |
| CN117218919A (en) * | 2023-10-17 | 2023-12-12 | 晶程甲宇科技(上海)有限公司 | Three-dimensional simulation teaching platform based on physical operation and operation method |
| CN117218919B (en) * | 2023-10-17 | 2024-05-07 | 晶程甲宇科技(上海)有限公司 | Three-dimensional simulation teaching platform based on physical operation and operation method |
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