CN205026539U - Shine big lamp module group before far and near light integration car of high efficiency LED double chip - Google Patents

Shine big lamp module group before far and near light integration car of high efficiency LED double chip Download PDF

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CN205026539U
CN205026539U CN201520547190.9U CN201520547190U CN205026539U CN 205026539 U CN205026539 U CN 205026539U CN 201520547190 U CN201520547190 U CN 201520547190U CN 205026539 U CN205026539 U CN 205026539U
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reflector
light
cup
plate
reflecting surface
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赵立顶
杨洋
卢传甫
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Anhui Clt Car Light Technology Co Ltd
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Anhui Clt Car Light Technology Co Ltd
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Abstract

The utility model relates to a shine big lamp module group before far and near light integration car of high efficiency LED double chip. The utility model discloses a LED light source, the reflection of light cup, radiator, lens and sleeve are provided with the locating platform that is used for settling the LED light source on the radiator, the LED light source adopts the two light structures that go up LED light source and LED light source down and make up mutually, and reflection of light cup adopts the two glass structures of reflecting light that comprise last reflection of light cup and reflection of light cup down, the upper and lower both sides of locating platform are equipped with the reflection of light glass location platform and the cup location platform that reflects light down respectively, a plurality of fin parallel, fin -shape are laid in the outside of last reflection of light cup location platform and reflection of light cup location down to the radiator, and are adjacent be equipped with the clearance between the fin. This headlight not only illumination is respond well, and the illumination degree is higher, and the field of vision is clear, still has good radiating effect, has guaranteed that car headlight is in in the safe steady job environment to improve the security of driving widely and prolonged car headlight's life.

Description

高效率LED双芯片远近光一体化汽车前照大灯模组High-efficiency LED dual-chip far and near light integrated automotive headlight module

技术领域 technical field

本实用新型属于汽车照明技术领域,具体涉及一种高效率LED双芯片远近光一体化汽车前照大灯模组。 The utility model belongs to the technical field of automobile lighting, and in particular relates to a high-efficiency LED double-chip far and near light integrated automobile headlight module.

背景技术 Background technique

现有技术中,汽车前照大灯一般采取反光杯进行聚光,经反光杯聚光后的光线在出射时采用透镜进行再次聚光,并使得汽车前方的光线达到一定的照度值,从而为驾驶人员提供照明。但是现有技术中存在以下缺陷:反光杯聚光后存在光线不均匀的缺陷,现有技术中,通常会在反光杯在内表面增加凸点来改善出光效果,但是这种结构会导致产生亮斑,光照效果不佳。 In the prior art, the headlights of automobiles generally use reflectors to focus light, and the light after being concentrated by the reflector cups is used to focus again with a lens when it exits, so that the light in front of the car reaches a certain illuminance value, thereby providing The driver provides lighting. However, there are the following defects in the prior art: after the light is collected by the reflective cup, there is a defect of uneven light. In the prior art, bumps are usually added to the inner surface of the reflective cup to improve the light output effect, but this structure will lead to bright light. Spots, poor lighting effect.

此外,汽车车灯内部是一个密闭的环境,当汽车大灯处于照明状态时,车灯所处的密闭环境将由于热量聚集而产生较高的温度,这种较高的温度不但容易在车灯内部产生雾气,影响照明效果,还容易使得汽车大灯中的零部件受热变形,甚至出现零部件烧熔的现象;由于因高温而产生的热气在封闭的环境中流动不畅,还会造成汽车大灯内部的电子产品寿命缩短,严重影响了汽车大灯的正常使用。 In addition, the interior of the car lights is a closed environment. When the headlights of the car are in the lighting state, the closed environment where the lights are located will generate a higher temperature due to heat accumulation. Fog is generated inside, which affects the lighting effect, and it is easy to cause the parts in the car headlights to be heated and deformed, and even the parts are melted; because the heat generated by the high temperature does not flow smoothly in the closed environment, it will also cause the car The life of electronic products inside the headlight is shortened, which seriously affects the normal use of the car headlight.

因此,如何获得一种光照效果良好且散热效果良好的汽车大灯,是目前汽车照明技术领域亟需解决的技术问题。 Therefore, how to obtain a car headlight with good lighting effect and good heat dissipation effect is a technical problem that needs to be solved urgently in the field of car lighting technology.

实用新型内容 Utility model content

本实用新型的目的为克服上述现有技术的不足,提供一种高效率LED双芯片远近光一体化汽车前照大灯模组,本大灯不但光照效果良好,照明度较高,视野清晰,还具有良好的散热效果,保证了汽车大灯处于安全稳定的工作环境中,从而大大地提高了行车的安全性和延长了汽车大灯的使用寿命。 The purpose of this utility model is to overcome the deficiencies of the above-mentioned prior art and provide a high-efficiency LED double-chip far and near light integrated automobile headlight module. This headlight not only has good lighting effect, but also has high illumination and clear vision. It also has a good heat dissipation effect, which ensures that the headlights of the car are in a safe and stable working environment, thereby greatly improving the safety of driving and prolonging the service life of the headlights of the car.

为实现上述目的,本实用新型采用了以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种高效率LED双芯片远近光一体化汽车前照大灯模组,包括LED光源、反光杯、散热器、透镜以及套筒,所述散热器上设置有用于安置LED光源的定位平台,所述LED光源包括设置在定位平台上台面上的上LED光源以及设置在定位平台下台面上的下LED光源; A high-efficiency LED dual-chip far and near light integrated automotive headlamp module, including an LED light source, a reflector cup, a radiator, a lens and a sleeve, and the radiator is provided with a positioning platform for placing the LED light source. The LED light source includes an upper LED light source arranged on the upper table of the positioning platform and a lower LED light source arranged on the lower table of the positioning platform;

所述反光杯分设为与上LED光源相配合的上反光杯和与下LED光源相配合的下反光杯; The reflective cup is divided into an upper reflective cup matched with the upper LED light source and a lower reflective cup matched with the lower LED light source;

所述定位平台的上、下两侧分别设有用于固定上反光杯的上反光杯定位台和固定下反光杯的下反光杯定位台,所述上反光杯定位台和下反光杯定位台的台面均凸出在定位平台台面的外侧,所述上反光杯定位台和下反光杯定位台均呈半圆环状设置,且半圆环的开口一侧与光线的出射方向相同; The upper and lower sides of the positioning platform are respectively provided with an upper reflector positioning platform for fixing the upper reflector and a lower reflector positioning platform for fixing the lower reflector. The table tops protrude from the outside of the positioning platform table top, the upper reflector positioning platform and the lower reflective cup positioning platform are arranged in a semi-circular shape, and the opening side of the semi-circular ring is the same as the outgoing direction of the light;

所述散热器在上反光杯定位台和下反光杯定位台的外侧布设有多个并行的、鳍片状的散热片,相邻所述散热片之间设有间隙。 The radiator is provided with a plurality of parallel, fin-shaped cooling fins on the outer sides of the upper reflective cup positioning platform and the lower reflective cup positioning platform, and gaps are provided between adjacent cooling fins.

优选的,所述上反光杯包括上反光杯杯体,上反光杯杯体在杯口一侧设有竖直状设置的上反光杯加强板,上反光杯杯体的底部设有向外突出的、水平状设置的上反光杯定位板;上反光杯加强板的中轴线和上反光杯定位板的中轴线相交而得到的平面为上反光杯投影面,所述上反光杯定位板在上反光杯投影面上的投影长度大于上反光杯加强板在上反光杯投影面上的投影长度; Preferably, the upper reflective cup includes an upper reflective cup body, the upper reflective cup body is provided with a vertically arranged upper reflective cup reinforcing plate on the side of the cup mouth, and the bottom of the upper reflective cup body is provided with an outwardly protruding The upper reflective cup positioning plate arranged horizontally; the plane obtained by the intersection of the central axis of the upper reflective cup reinforcing plate and the central axis of the upper reflective cup positioning plate is the projection surface of the upper reflective cup, and the upper reflective cup positioning plate is on the upper The projection length on the projection surface of the reflector cup is greater than the projection length of the reinforcement plate of the upper reflector cup on the projection surface of the upper reflector cup;

所述上反光杯杯体内部为上反光杯反射面,自上反光杯的杯口至远离上反光杯的杯口一侧,所述上反光杯反射面由顺次相连的第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面构成,第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面均为二次贝塞尔曲线拟合而成的曲面,第一上反光杯反射面与第二上反光杯反射面之间以及第二上反光杯反射面与第三上反光杯反射面之间的连接处均为光滑过渡,且第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面的曲率半径依次减小。 The inside of the upper reflective cup body is the reflective surface of the upper reflective cup, from the mouth of the upper reflective cup to the side away from the mouth of the upper reflective cup, the reflective surface of the upper reflective cup is formed by the first upper reflective cup The reflective surface, the second upper reflective cup reflective surface, and the third upper reflective cup reflective surface are composed of the first upper reflective cup reflective surface, the second upper reflective cup reflective surface, and the third upper reflective cup reflective surface are quadratic Bessel The curved surface formed by curve fitting, the joints between the first upper reflective cup reflective surface and the second upper reflective cup reflective surface and between the second upper reflective cup reflective surface and the third upper reflective cup reflective surface are all smooth transitions , and the radius of curvature of the first upper reflective cup reflective surface, the second upper reflective cup reflective surface, and the third upper reflective cup reflective surface decreases sequentially.

进一步的,设上反光杯定位板在上反光杯投影面上的投影长度为L1,靠近杯口一侧且长度为2L1/5的上反光杯定位板为上反光杯定位板前段部分,远离杯口一侧且长度为L1/5的上反光杯定位板为上反光杯定位板后段部分,中间长度为2L1/5的上反光杯定位板为上反光杯定位板中段部分;所述第一上反光杯反射面与上反光杯定位板前段部分相对应连接,第二上反光杯反射面与上反光杯定位板中段部分对应连接,第三上反光杯反射面与上反光杯定位板后段部分对应连接。 Further, the projection length of the upper reflector positioning plate on the upper reflective cup projection surface is L1, and the upper reflective cup positioning plate with a length of 2L1/5 near the cup mouth is the front part of the upper reflective cup positioning plate, which is far away from the cup The upper reflector positioning plate with a length of L1/5 on the mouth side is the rear part of the upper reflective cup positioning plate, and the upper reflective cup positioning plate with a middle length of 2L1/5 is the middle part of the upper reflective cup positioning plate; the first The reflective surface of the upper reflective cup is connected to the front part of the upper reflective cup positioning plate correspondingly, the second reflective cup reflective surface is connected to the middle part of the upper reflective cup positioning plate correspondingly, and the third upper reflective cup reflective surface is connected to the rear part of the upper reflective cup positioning plate Part corresponds to the connection.

优选的,所述下反光杯包括下反光杯杯体,下反光杯杯体在杯口一侧设有竖直状设置的下反光杯加强板,下反光杯杯体的底部设有向外突出的、水平状设置的下反光杯定位板;下反光杯加强板的中轴线和下反光杯定位板的中轴线相交而得到的平面为下反光杯投影面,所述下反光杯定位板在下反光杯投影面上的投影长度大于下反光杯加强板在下反光杯投影面上的投影长度; Preferably, the lower reflective cup includes a lower reflective cup body, the lower reflective cup body is provided with a vertically arranged lower reflective cup reinforcing plate on the side of the cup mouth, and the bottom of the lower reflective cup body is provided with an outwardly protruding The lower reflective cup positioning plate arranged horizontally; the plane obtained by the intersection of the central axis of the lower reflective cup reinforcing plate and the central axis of the lower reflective cup positioning plate is the lower reflective cup projection surface, and the lower reflective cup positioning plate is in the lower reflection The projection length on the projection surface of the cup is greater than the projection length of the reinforcing plate of the lower reflector cup on the projection surface of the lower reflector cup;

所述下反光杯杯体内部为下反光杯反射面,自下反光杯的杯口至远离下反光杯的杯口一侧,所述下反光杯反射面由顺次相连的第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面构成,第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面均为二次贝塞尔曲线拟合而成的曲面,第一下反光杯反射面与第二下反光杯反射面之间以及第二下反光杯反射面与第三下反光杯反射面之间的连接处均为光滑过渡,且第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面的曲率半径依次减小。 The inside of the lower reflective cup body is the reflective surface of the lower reflective cup, from the mouth of the lower reflective cup to the side far away from the mouth of the lower reflective cup, the reflective surface of the lower reflective cup is formed by the first lower reflective cup connected in sequence The reflective surface, the second lower reflective cup reflective surface, and the third lower reflective cup reflective surface are composed of the first lower reflective cup reflective surface, the second lower reflective cup reflective surface, and the third lower reflective cup reflective surface are quadratic Bessel The curved surface formed by curve fitting, the connection between the reflective surface of the first lower reflector cup and the reflective surface of the second lower reflector cup, and the connection between the reflective surface of the second lower reflector cup and the reflective surface of the third lower reflector cup are all smooth transitions , and the curvature radii of the first lower reflective cup reflective surface, the second lower reflective cup reflective surface, and the third lower reflective cup reflective surface decrease sequentially.

进一步的,设下反光杯定位板的板面在下反光杯投影面上的投影长度为L2,靠近杯口一侧且长度为L2/6的下反光杯定位板为下反光杯定位板前段部分,远离杯口一侧且长度为L2/6的下反光杯定位板为下反光杯定位板后段部分,中间长度为2L2/3的下反光杯定位板为下反光杯定位板中段部分;所述第一下反光杯反射面与下反光杯定位板前段部分相对应连接,第二下反光杯反射面与下反光杯定位板中段部分对应连接,第三下反光杯反射面与下反光杯定位板后段部分对应连接。 Further, the projection length of the plate surface of the lower reflective cup positioning plate on the projection surface of the lower reflective cup is L2, and the lower reflective cup positioning plate with a length of L2/6 near the mouth of the cup is the front part of the lower reflective cup positioning plate, The lower reflective cup positioning plate with a length of L2/6 away from the cup mouth is the rear part of the lower reflective cup positioning plate, and the lower reflective cup positioning plate with a middle length of 2L2/3 is the middle part of the lower reflective cup positioning plate; The reflective surface of the first lower reflective cup is connected to the front part of the lower reflective cup positioning plate correspondingly, the second reflective cup reflective surface is connected to the middle part of the lower reflective cup positioning plate, and the third reflective cup reflective surface is connected to the lower reflective cup positioning plate The latter part corresponds to the connection.

更进一步的,所述上反光杯定位板在上反光杯投影面上的投影长度L1大于下反光杯定位板在下反光杯投影面上的投影长度L2。 Furthermore, the projected length L1 of the upper reflective cup positioning plate on the upper reflective cup projection surface is greater than the projected length L2 of the lower reflective cup positioning plate on the lower reflective cup projection surface.

优选的,所述透镜为平凸透镜,包括平面状的入射面和供光出射的外凸面;透镜在靠近所述入射面的一侧设置有凸出在外凸面外侧的定位凸环,所述外凸面与所述定位凸环的回转轴线彼此重合;所述入射面和供光出射的外凸面之间为透明的镜体;设所述透镜的外凸面的厚度为B,自外凸面顶部向定位凸环一侧的厚度为B/3的前段部分为椭球面,厚度为2B/3的后段部分为抛物面;所述椭球面状的前段部分与抛物面状的后段部分之间的连接处圆滑过渡。 Preferably, the lens is a plano-convex lens, including a planar incident surface and an outer convex surface for light output; the lens is provided with a positioning convex ring protruding outside the outer convex surface on a side close to the incident surface, and the outer convex surface The axis of rotation of the positioning convex ring coincides with each other; a transparent mirror body is between the incident surface and the convex surface for light emission; the thickness of the convex surface of the lens is B, and the convex surface is located from the top of the convex surface to the positioning convex surface. On one side of the ring, the front section with a thickness of B/3 is an ellipsoid, and the rear section with a thickness of 2B/3 is a paraboloid; the connection between the ellipsoid-shaped front section and the paraboloid-shaped rear section is smoothly transitioned .

优选的,所述散热片的翅片高度自定位平台的中部至定位平台的两侧逐渐变小,处于定位平台中部的散热片的高度与上反光杯杯顶和下反光杯杯底之间的间距相吻合。 Preferably, the height of the fins of the heat sink gradually decreases from the middle of the positioning platform to the two sides of the positioning platform, and the height of the heat sink in the middle of the positioning platform is the height between the top of the upper reflector cup and the bottom of the lower reflector cup. The spacing matches.

优选的,处于定位平台中部的若干组散热片在背离定位平台一侧设置有风扇安装孔,风扇通过风扇安装孔安装固定在散热器的背面;所述定位平台上设置有散热通道,散热通道沿着光线的出射方向在定位平台的两端均设置有开口,所述散热通道在靠近散热器一侧的开口设置为朝向风扇。 Preferably, several groups of cooling fins in the middle of the positioning platform are provided with fan mounting holes on the side away from the positioning platform, and the fans are installed and fixed on the back of the radiator through the fan mounting holes; Openings are provided at both ends of the positioning platform for the outgoing direction of the ray of light, and the opening of the heat dissipation channel on the side close to the radiator is set to face the fan.

进一步的,本模组还包括设置在上反光杯和下反光杯的光线出射前方的挡光机构,所述挡光机构包括与散热器固定联接的定位板,定位板上设置有挡光板以及驱动挡光板动作的驱动机构; Further, the module also includes a light blocking mechanism arranged in front of the light emitting from the upper reflector cup and the lower reflector cup. The light blocking mechanism includes a positioning plate fixedly connected with the radiator. The driving mechanism for the action of the light barrier;

所述挡光板包括便于其自身与定位板构成铰接配合的转动轴孔;挡光板在转动轴孔的旁侧分别设置有用于形成明暗截止线的挡光臂和拨动臂; The light blocking plate includes a rotating shaft hole which is convenient for itself to form a hinged fit with the positioning plate; the light blocking plate is respectively provided with a light blocking arm and a toggle arm for forming a cut-off line on the side of the rotating shaft hole;

所述挡光臂呈板状,且板状挡光臂的板面与光线出射方向垂直,挡光臂的上边沿在靠近转动轴孔一侧设置有第一直边,在远离转动轴孔一侧设置有第二直边,所述第一直边和第二直边二者不平行且通过向上凸起的弧形边连接在一起,所述弧形边的最高点突出在第一直边的上侧; The light-shielding arm is plate-shaped, and the surface of the plate-shaped light-shielding arm is perpendicular to the direction of light emission. The upper edge of the light-shielding arm is provided with a first straight edge on the side close to the rotation shaft hole, and on the side far away from the rotation shaft hole. The side is provided with a second straight side, the first straight side and the second straight side are not parallel and are connected together by an upwardly protruding arc edge, and the highest point of the arc edge protrudes from the first straight edge the upper side of

所述拨动臂上设置有拨动孔,驱动机构的输出端即拨动轴的端部伸入拨动孔中,所述驱动机构的拨动轴通过拨动孔驱动挡光板的挡光臂绕转动轴孔上下转动,以使得大灯模组发出近光光型或远光光型。 The toggling arm is provided with a toggling hole, the output end of the driving mechanism, that is, the end of the toggling shaft extends into the toggling hole, and the toggling shaft of the driving mechanism drives the light blocking arm of the light blocking plate through the toggling hole Rotate up and down around the rotating shaft hole, so that the headlight module emits low beam or high beam light.

本实用新型的有益效果在于: The beneficial effects of the utility model are:

1)、本实用新型采用双反光杯结构,即本实用性中的反光杯分设为上反光杯和下反光杯,同时本实用新型中的上反光杯和下反光杯的反射面均为二次贝塞尔曲线拟合而成的曲面,这种曲面构成的反射面将使得出射光线的光型更好,亮度和光效也更高,因此本实用新型在符合标准的前提下,不但有效地提高改善了汽车大灯的出光效果,所得光型符合法规要求,而且确保了行车安全,也提高了车内乘客的驾乘舒适性。 1), the utility model adopts a double reflective cup structure, that is, the reflective cups in this utility model are divided into an upper reflective cup and a lower reflective cup, and at the same time, the reflective surfaces of the upper reflective cup and the lower reflective cup in the present utility model are both secondary The curved surface formed by Bezier curve fitting, the reflective surface formed by this curved surface will make the light pattern of the outgoing light better, and the brightness and light efficiency will be higher. Therefore, the utility model not only effectively improves the The light output effect of the automobile headlight is improved, and the obtained light pattern meets the requirements of regulations, and the driving safety is ensured, and the driving comfort of the passengers in the car is also improved.

2)、本实用新型中的上反光杯和下反光杯均采用三段反射面组合的方式,这种多曲面拟合的设计结构不但使得灯珠即LED光源所发出的光被最大限度的收集利用,而且双光源所发出的的光被有效地叠加在一起,大大提高了出射光线的亮度和光效。相较于普通设计所能达到的64%的光效,本实用新型的光效高达82.9%,从而本实用新型极大地提高了能效。 2) The upper reflective cup and the lower reflective cup in the utility model both adopt the combination of three sections of reflective surfaces. This multi-curved surface fitting design structure not only makes the light emitted by the lamp bead, that is, the LED light source, be collected to the maximum extent. In addition, the light emitted by the dual light sources is effectively superimposed, which greatly improves the brightness and light effect of the outgoing light. Compared with the light efficiency of 64% that can be achieved by the common design, the light efficiency of the utility model is as high as 82.9%, thus the utility model greatly improves the energy efficiency.

3)、本实用新型中透镜的外凸面采用多个非球面设计,即外凸面的前段部分即出射端为椭球面,其主要功能为将出射光线打散,外凸面的后段部分即入射端为抛物面,其主要功能为使入射光线汇聚。本实用新型中透镜的此种设计,不但能实现对入射光线的再次合理分配,而且进一步提高了出射光线的光照效果和照明度,从而更好地满足了乘员的驾乘感。 3), the outer convex surface of the lens in the utility model adopts a plurality of aspherical designs, that is, the front part of the outer convex surface, that is, the exit end, is an ellipsoid, and its main function is to disperse the outgoing light, and the rear part of the outer convex surface, that is, the incident end It is a paraboloid whose main function is to converge the incident rays. The design of the lens in the utility model can not only realize the reasonable distribution of the incident light again, but also further improve the illumination effect and illuminance of the outgoing light, thereby better satisfying the driving feeling of the occupants.

4)、本实用新型中散热器的散热片呈环绕状布置在上反光杯定位台和下反光杯定位台的外侧,从而本实用新型中的散热片距离发热元件较近,能够及时地吸收大灯模组在工作过程中产生的热量,并将吸收到的热量通过辐射的方式向外传热,大大提高了散热效果。 4), the cooling fins of the radiator in the utility model are arranged on the outside of the upper reflective cup positioning platform and the lower reflective cup positioning platform in a circular shape, so that the cooling fins in the utility model are closer to the heating element and can absorb large amounts of heat in time. The lamp module generates heat during the working process, and transfers the absorbed heat to the outside through radiation, which greatly improves the heat dissipation effect.

此外,本实用新型在定位平台中设置有贯通状的散热通道,散热通道的一端开口深入在大灯模组内部,另一端开口朝向大灯模组外侧,从而大灯模组内部产生的大量的热量可以通过对流的方式从散热通道向外传热,因此本实用新型中的散热片和散热通道彼此配合,在车灯内部的狭小空间中加强了空气的流通性,保证了及时散热,提高了散热效率,实现了良好的散热效果。本实用新型保证了汽车大灯能够工作于安全稳定的工作环境中,大大地延长了汽车大灯的使用寿命。 In addition, the utility model is provided with a through-shaped heat dissipation channel in the positioning platform. One end opening of the heat dissipation channel is deep inside the headlight module, and the other end is opened toward the outside of the headlight module, so that a large amount of heat generated inside the headlight module Heat can be transferred from the heat dissipation channel to the outside through convection, so the heat sink and the heat dissipation channel in the utility model cooperate with each other to enhance the air circulation in the small space inside the car lamp, ensure timely heat dissipation, and improve the The heat dissipation efficiency achieves a good heat dissipation effect. The utility model ensures that the automobile headlight can work in a safe and stable working environment, and greatly prolongs the service life of the automobile headlight.

5)、本实用新型将处于定位平台中部的散热片的高度设置为至少等于上反光杯杯顶和下反光杯杯底之间的间距,这种结构设计可以进一步提高车灯所处空间的对流传热性能,有利于提升散热效果。 5) In the utility model, the height of the heat sink in the middle of the positioning platform is set at least equal to the distance between the top of the upper reflector cup and the bottom of the lower reflector cup. This structural design can further improve the space where the lights are located. The heat transfer performance is beneficial to improve the heat dissipation effect.

与上述结构相配合,本实用新型在处于定位平台中部的若干组散热片的背面设有风扇安装孔,则当散热器工作时,一方面通过散热片辐射散热,另一方面通过风扇强制空气流通,并通过散热片之间的间隙进行对流散热,由此本实用新型较现有技术中的散热器极大地提高了散热效率。 Cooperating with the above structure, the utility model is provided with fan installation holes on the back of several groups of cooling fins in the middle of the positioning platform. When the radiator is working, it will radiate heat through the cooling fins on the one hand, and force the air to circulate through the fans on the other hand. , and conduct convective heat dissipation through the gaps between the heat sinks, thus the utility model greatly improves the heat dissipation efficiency compared with the heat sink in the prior art.

6)、本实用新型中的挡光臂的上边沿由依次相连的第一直边、弧形边和第二直边构成,这种结构的上边沿能够更精确地控制光型,从而第一直边、弧形边和第二直边彼此配合不但能够使出射光线符合设定光型,而且出射光线的光型和亮度均达到或超过了国标要求。 6) The upper edge of the light-shielding arm in the present invention is composed of the first straight side, the arc-shaped side and the second straight side connected in sequence. The upper edge of this structure can control the light pattern more accurately, so that the first The cooperation of the straight side, the arc side and the second straight side can not only make the outgoing light conform to the set light type, but also the light type and brightness of the outgoing light meet or exceed the requirements of the national standard.

附图说明 Description of drawings

图1是本实用新型的爆炸分解示意图。 Fig. 1 is a schematic diagram of explosion decomposition of the utility model.

图2、3均是本实用新型的结构示意图。 Fig. 2, 3 all are structural representations of the utility model.

图4是图3的剖面结构示意图。 FIG. 4 is a schematic cross-sectional structure diagram of FIG. 3 .

图5、6均是透镜的结构示意图。 5 and 6 are structural schematic diagrams of lenses.

图7、8均是套筒的结构示意图。 7 and 8 are schematic structural views of the sleeve.

图9、10均是散热器的结构示意图。 9 and 10 are structural schematic diagrams of the radiator.

图11是上反光杯的立体状态示意图。 Fig. 11 is a schematic diagram of a three-dimensional state of the upper reflector.

图12是上反光杯的结构示意图。 Fig. 12 is a schematic structural view of the upper reflective cup.

图13是上反光杯的剖面示意图。 Fig. 13 is a schematic cross-sectional view of the upper reflective cup.

图14是下反光杯的立体状态示意图。 Fig. 14 is a schematic perspective view of the three-dimensional state of the lower reflective cup.

图15是下反光杯的结构示意图。 Fig. 15 is a schematic structural view of the lower reflective cup.

图16是图15的仰视图。 FIG. 16 is a bottom view of FIG. 15 .

图17a、17b均是挡光机构在前照大灯发出远光光型时的结构示意图。 Figures 17a and 17b are both structural schematic diagrams of the light blocking mechanism when the headlight emits high beam light.

图18a、18b均是挡光机构在前照大灯发出近光光型时的结构示意图。 Figures 18a and 18b are both structural schematic diagrams of the light blocking mechanism when the headlight emits low beam light.

图19是挡光板的结构示意图。 Fig. 19 is a schematic structural view of the light blocking plate.

图20是本实用新型中的光线出射线路图。 Fig. 20 is a diagram of the outgoing line of light in the utility model.

图21是由本实用新型中的大灯模组所发出的近光光型图。 Fig. 21 is a low beam light pattern diagram issued by the headlight module in the utility model.

图22是由本实用新型中的大灯模组所发出的远光光型图。 Fig. 22 is a high-beam light pattern diagram issued by the headlight module in the utility model.

图中标注符号的含义如下: The meanings of the marked symbols in the figure are as follows:

10—上反光杯11—上反光杯杯体111—上反光杯反射面 10—upper reflective cup 11—upper reflective cup body 111—upper reflective cup reflective surface

12—上反光杯加强板13—上反光杯定位板131—上反光杯定位孔 12—upper reflective cup reinforcement plate 13—upper reflective cup positioning plate 131—upper reflective cup positioning hole

20—下反光杯21—下反光杯杯体211—下反光杯反射面 20—lower reflective cup 21—lower reflective cup body 211—lower reflective cup reflective surface

22—下反光杯加强板23—下反光杯定位板231—下反光杯定位孔 22—Reinforcement plate of lower reflector cup 23—Lower reflector cup positioning plate 231—Lower reflector cup positioning hole

30—散热器31—定位平台31a—上台面31b—下台面 30—radiator 31—positioning platform 31a—upper table 31b—lower table

32a—上反光杯定位台32b—下反光杯定位台33—对接板 32a—upper reflective cup positioning platform 32b—lower reflective cup positioning platform 33—butt joint plate

331—套筒定位柱332—套筒安装孔333—模组定位孔 331—Sleeve positioning column 332—Sleeve mounting hole 333—Module positioning hole

334—挡光机构定位孔335—挡光机构定位柱34—散热通道 334—Light blocking mechanism positioning hole 335—Light blocking mechanism positioning column 34—Heat dissipation channel

35—散热片351—风扇安装孔 35—heat sink 351—fan installation hole

40—透镜41—外凸面42—入射面43—定位凸环 40—lens 41—outer convex surface 42—incidence surface 43—positioning convex ring

50—套筒51—限位翻边52—固定座53—卡爪 50—sleeve 51—limiting flange 52—fixed seat 53—claw

54—限位块55—镂空部56—工艺安装孔57—缺口 54—limiting block 55—hollowout portion 56—process installation hole 57—gap

60—挡光机构61—定位板611—挡块62—驱动机构 60—light blocking mechanism 61—positioning plate 611—block 62—driving mechanism

621—拨动轴63—挡光板631—转动轴孔632—挡光臂 621—toggle shaft 63—light blocking plate 631—rotating shaft hole 632—light blocking arm

6321—第一直边6322—弧形边6323—第二直边 6321—first straight side 6322—arc side 6323—second straight side

6324—限位槽633—拨动臂6331—拨动孔 6324—limit slot 633—toggle arm 6331—toggle hole

70a—上固定弹片70b—下固定弹片 70a—upper fixed shrapnel 70b—lower fixed shrapnel

80a—上LED光源80b—下LED光源 80a—upper LED light source 80b—lower LED light source

90—电源转接板 90—power adapter board

100—风扇 100—fan

具体实施方式 detailed description

为便于理解,下面结合附图对本实用新型中各个组成部分的具体结构作进一步描述。 For ease of understanding, the specific structure of each component in the utility model will be further described below in conjunction with the accompanying drawings.

1.透镜 1. Lens

如图5、6所示,透镜40为平凸透镜,包括平面状的入射面42和供光出射的外凸面41;透镜40在靠近所述入射面42的一侧设置有凸出在外凸面41外侧的定位凸环43,所述外凸面41与所述定位凸环43的回转轴线彼此重合;所述入射面和供光出射的外凸面之间为透明的镜体。 As shown in Figures 5 and 6, the lens 40 is a plano-convex lens, including a planar incident surface 42 and an outer convex surface 41 for light output; The positioning convex ring 43, the outer convex surface 41 and the rotation axis of the positioning convex ring 43 coincide with each other; the transparent mirror body is between the incident surface and the outer convex surface for light emission.

所述透镜40的材质为高硼硅光学级玻璃。 The lens 40 is made of high borosilicate optical grade glass.

如图6所示,所述透镜40的外凸面41的厚度为B,自外凸面41顶部向定位凸环43一侧的厚度为B/3的前段部分为椭球面,厚度为2B/3的后段部分为抛物面;所述椭球面状的前段部分与抛物面状的后段部分之间的连接处圆滑过渡。 As shown in Figure 6, the thickness of the outer convex surface 41 of the lens 40 is B, and the thickness of the front part from the top of the outer convex surface 41 to the positioning convex ring 43 side is B/3, which is an ellipsoid, and the thickness is 2B/3. The rear portion is a paraboloid; the junction between the ellipsoid-shaped front portion and the paraboloid-shaped rear portion is smoothly transitioned.

光线自入射面42首先进入抛物面状的后段部分,此后段部分将进入其中的光线汇聚起来,然后光线进入椭球面状的前段部分,前段部分将光线打散后射出。本实用新型中的透镜对入射其中的光线再次合理分配后射出,从而使得出射的光线不但符合国标,也可以更好地满足车内乘客的驾乘感。 From the incident surface 42 , the light first enters the paraboloid-shaped rear section, which gathers the light entering it, and then enters the ellipsoid-shaped front section, which disperses the light and then emits it. The lens in the utility model redistributes the incident light reasonably and then emits it, so that the emitted light not only meets the national standard, but also better satisfies the driving experience of the passengers in the car.

2.套筒 2. Sleeve

如图7、8所示,套筒50呈中空状,套筒50包括圆环状的筒体和设置在筒体后侧的固定座52,筒体和固定座52成整体状,筒体的前端部设有向筒体内侧弯折的、环状的限位翻边51,所述筒体的靠近限位翻边的前段筒壁上设有与限位翻边相配合的卡爪部,所述筒体的底部设置有自筒体后端向筒体前端延伸的缺口57。 As shown in Figures 7 and 8, the sleeve 50 is hollow. The sleeve 50 includes an annular cylinder and a fixing seat 52 arranged on the rear side of the cylinder. The cylinder and the fixing seat 52 are integrated. The front end is provided with a ring-shaped limit flange 51 bent toward the inside of the cylinder, and the front wall of the cylinder close to the limit flange is provided with a claw part that cooperates with the limit flange. The bottom of the cylinder is provided with a notch 57 extending from the rear end of the cylinder to the front end of the cylinder.

如图2~4所示,所述缺口57设置在套筒50的正下端,有利于及时散热。 As shown in FIGS. 2 to 4 , the notch 57 is provided at the lower end of the sleeve 50 , which is beneficial to dissipate heat in time.

如图7、8所示,所述卡爪部包括沿环向均匀地设置在筒体前段筒壁上的三个卡爪53,所述卡爪53的后端与筒体的前段筒壁连成一个整体,卡爪53的前端沿筒体轴向向前悬伸,即卡爪53的前端与筒体筒壁之间设有镂空部55,且卡爪53自其后端至前端逐渐弹性偏向筒体内侧。任一个卡爪53的前端均设置有向筒体内侧凸起的限位块54,限位块54朝向固定座52一侧设置为斜面,限位块54与所述限位翻边51之间构成限位区域。 As shown in Figures 7 and 8, the claw portion includes three claws 53 uniformly arranged on the front wall of the cylinder along the circumferential direction, and the rear ends of the claws 53 are connected to the front wall of the cylinder. As a whole, the front end of the claw 53 cantilever forward along the axial direction of the cylinder, that is, there is a hollow part 55 between the front end of the claw 53 and the wall of the cylinder, and the claw 53 is gradually elastic from the rear end to the front end. Offset to the inside of the cylinder. The front end of any claw 53 is provided with a limit block 54 that protrudes toward the inner side of the cylinder, and the limit block 54 is set as a slope toward the side of the fixing seat 52 , and the space between the limit block 54 and the limit flange 51 constitute a restricted area.

如图7所示,所述固定座52的端面上设有工艺安装孔56和紧固螺纹孔。 As shown in FIG. 7 , a process installation hole 56 and a fastening screw hole are provided on the end surface of the fixing base 52 .

3.上反光杯 3. Upper reflector

如图11~13所示,上反光杯10包括上反光杯杯体11,上反光杯杯体11在杯口一侧设有上反光杯加强板12,上反光杯杯体11的底部设有向外突出的上反光杯定位板13,上反光杯定位板13上设有上反光杯定位孔131;所述上反光杯定位板13的板面呈水平面状,上反光杯加强板12的板面呈与上反光杯定位板13的板面相垂直的竖直面状;上反光杯加强板12的中轴线和上反光杯定位板13的中轴线相交而得到的平面为上反光杯投影面,所述上反光杯定位板13在上反光杯投影面(在图12中即为平行于纸面方向或即为纸面方向)上的投影长度大于上反光杯加强板12在上反光杯投影面上的投影长度。 As shown in Figures 11 to 13, the upper reflective cup 10 includes an upper reflective cup body 11, the upper reflective cup body 11 is provided with an upper reflective cup reinforcing plate 12 on the cup mouth side, and the bottom of the upper reflective cup body 11 is provided with The outwardly protruding upper reflective cup positioning plate 13 is provided with an upper reflective cup positioning hole 131; the plate surface of the upper reflective cup positioning plate 13 is horizontal, and the upper reflective cup reinforcing plate 12 The surface is a vertical plane perpendicular to the plate surface of the upper reflector positioning plate 13; the plane obtained by the intersection of the central axis of the upper reflective cup reinforcing plate 12 and the central axis of the upper reflective cup positioning plate 13 is the upper reflective cup projection surface, The projection length of the upper reflective cup positioning plate 13 on the upper reflective cup projection surface (that is, the direction parallel to the paper surface or the paper surface direction in FIG. 12 ) is longer than the upper reflective cup reinforcement plate 12 on the upper reflective cup projection surface. projection length on .

如图12、13所示,所述上反光杯杯体11内部为上反光杯反射面111,上反光杯定位板13在上反光杯投影面上的投影长度为L1,靠近杯口一侧且长度为2L1/5的上反光杯定位板为上反光杯定位板前段部分,远离杯口一侧且长度为L1/5的上反光杯定位板为上反光杯定位板后段部分,中间长度为2L1/5的上反光杯定位板为上反光杯定位板中段部分。所述上反光杯反射面111由顺次相连的第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面构成,所述第一上反光杯反射面与上反光杯定位板前段部分相对应连接,第二上反光杯反射面与上反光杯定位板中段部分对应连接,第三上反光杯反射面与上反光杯定位板后段部分对应连接。第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面均为二次贝塞尔曲线拟合而成的曲面,第一上反光杯反射面与第二上反光杯反射面之间以及第二上反光杯反射面与第三上反光杯反射面之间的连接处均为光滑过渡,且第一上反光杯反射面、第二上反光杯反射面、第三上反光杯反射面的曲率半径依次减小。 As shown in Figures 12 and 13, the inside of the upper reflective cup body 11 is the upper reflective cup reflective surface 111, and the projection length of the upper reflective cup positioning plate 13 on the upper reflective cup projection surface is L1, which is close to the cup mouth and The upper reflective cup positioning plate with a length of 2L1/5 is the front part of the upper reflective cup positioning plate, and the upper reflective cup positioning plate with a length of L1/5 away from the cup mouth is the rear part of the upper reflective cup positioning plate, and the middle length is The upper reflector positioning plate of 2L1/5 is the middle part of the upper reflector positioning plate. The reflective surface 111 of the upper reflective cup is composed of the first reflective cup reflective surface, the second reflective cup reflective surface, and the third reflective cup reflective surface connected in sequence. The front portion of the cup positioning plate is correspondingly connected, the second upper reflective cup reflective surface is correspondingly connected with the middle portion of the upper reflective cup positioning plate, and the third upper reflective cup reflective surface is correspondingly connected with the rear portion of the upper reflective cup positioning plate. The first upper reflective cup reflective surface, the second upper reflective cup reflective surface, and the third upper reflective cup reflective surface are curved surfaces fitted by quadratic Bezier curves. The first upper reflective cup reflective surface and the second upper reflective cup reflective surface The junctions between the reflective surfaces of the cups and between the reflective surfaces of the second upper reflective cup and the reflective surface of the third upper reflective cup are all smooth transitions, and the first reflective cup reflective surface, the second upper reflective cup reflective surface, and the third upper reflective cup reflective surface The radius of curvature of the reflective surface of the upper reflector decreases successively.

如图11所示,所述上反光杯定位板13设置为两块,两块反光杯定位板13沿上反光杯杯体11的中轴线对称分设在上反光杯杯体11的两侧。 As shown in FIG. 11 , the upper reflective cup positioning plate 13 is arranged in two pieces, and the two reflective cup positioning plates 13 are symmetrically arranged on both sides of the upper reflective cup body 11 along the central axis of the upper reflective cup body 11 .

由于上反光杯10的上反光杯反射面111为二次贝塞尔曲线拟合而成的曲面,从而上反光杯反射面111使得下方灯珠即LED光源所发出的光最大限度地被收集利用,极大地提高了光效(普通设计只有64%,而本实用新型中的设计使得光效达到了82.9%),也即本实用新型中的上反光杯反射面111不但所得光型更好,同时亮度更高,在符合标准的前提下,更确保了行车的安全性。 Since the upper reflective cup reflective surface 111 of the upper reflective cup 10 is a curved surface fitted by a quadratic Bezier curve, the upper reflective cup reflective surface 111 enables the light emitted by the lower lamp bead, that is, the LED light source, to be collected and utilized to the maximum extent. , has greatly improved the light efficiency (common design is only 64%, and the design in the utility model makes the light efficiency reach 82.9%), that is, the reflective surface 111 of the upper reflector cup in the utility model not only obtains a better light pattern, At the same time, the brightness is higher, and the safety of driving is ensured under the premise of meeting the standards.

4.下反光杯 4. Lower reflector

如图14~16所示,下反光杯20包括下反光杯杯体21,下反光杯杯体21在杯口一侧设有下反光杯加强板22,下反光杯杯体22的底部设有向外突出的下反光杯定位板23,下反光杯定位板23上设有下反光杯定位孔232;所述下反光杯定位板23的板面呈水平面状,下反光杯加强板22的板面呈与下反光杯定位板23的板面相垂直的竖直面状;下反光杯加强板22的中轴线和下反光杯定位板23的中轴线相交而得到的平面为下反光杯投影面,所述下反光杯定位板23在下反光杯投影面(在图16中即为平行于纸面方向或即为纸面方向)上的投影长度大于下反光杯加强板22在下反光杯投影面上的投影长度; As shown in Figures 14 to 16, the lower reflective cup 20 includes a lower reflective cup body 21, the lower reflective cup body 21 is provided with a lower reflective cup reinforcing plate 22 on the cup mouth side, and the bottom of the lower reflective cup body 22 is provided with The outwardly protruding lower reflective cup positioning plate 23 is provided with a lower reflective cup positioning hole 232; the plate surface of the lower reflective cup positioning plate 23 is horizontal, and the lower reflective cup reinforcing plate 22 The surface is a vertical plane perpendicular to the plate surface of the lower reflective cup positioning plate 23; the plane obtained by the intersection of the central axis of the lower reflective cup reinforcing plate 22 and the central axis of the lower reflective cup positioning plate 23 is the lower reflective cup projection surface, The projection length of the lower reflective cup positioning plate 23 on the lower reflective cup projection surface (in FIG. projection length;

需要指出的是,处于工作位置时的下反光杯20的下反光杯定位板23位于上侧,如图1、3、4所示。图14~16中所示的下反光杯20是为了更好地对其结构进行说明,而没有按照工作位置进行展示。 It should be pointed out that the lower reflector positioning plate 23 of the lower reflector 20 is located on the upper side when it is in the working position, as shown in FIGS. 1 , 3 and 4 . The lower reflective cup 20 shown in FIGS. 14-16 is for better explaining its structure, and is not shown according to the working position.

如图4所示,所述下反光杯杯体22内部为下反光杯反射面222。 As shown in FIG. 4 , the inside of the lower reflective cup body 22 is the lower reflective cup reflective surface 222 .

如图16所示,下反光杯定位板23在下反光杯投影面上的投影长度为L2,靠近杯口一侧的长度为L2/6的下反光杯定位板为下反光杯定位板前段部分,远离杯口一侧的长度为L2/6的下反光杯定位板为下反光杯定位板后段部分,中间长度为2L2/3的下反光杯定位板为下反光杯定位板中段部分。所述下反光杯反射面222由顺次相连的第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面构成,所述第一下反光杯反射面与下反光杯定位板前段部分相对应连接,第二下反光杯反射面与下反光杯定位板中段部分对应连接,第三下反光杯反射面与下反光杯定位板后段部分对应连接。第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面均为二次贝塞尔曲线拟合而成的曲面,第一下反光杯反射面与第二下反光杯反射面之间以及第二下反光杯反射面与第三下反光杯反射面之间的连接处均为光滑过渡,且第一下反光杯反射面、第二下反光杯反射面、第三下反光杯反射面的曲率半径依次减小。 As shown in Figure 16, the projection length of the lower reflective cup positioning plate 23 on the lower reflective cup projection surface is L2, and the lower reflective cup positioning plate with a length of L2/6 near the cup opening is the front part of the lower reflective cup positioning plate. The lower reflective cup positioning plate with a length of L2/6 on the side away from the cup mouth is the rear part of the lower reflective cup positioning plate, and the lower reflective cup positioning plate with a middle length of 2L2/3 is the middle part of the lower reflective cup positioning plate. The reflective surface 222 of the lower reflective cup is composed of the reflective surface of the first reflective cup, the reflective surface of the second reflective cup, and the reflective surface of the third reflective cup. The front portion of the cup positioning plate is correspondingly connected, the second lower reflective cup reflective surface is correspondingly connected with the middle portion of the lower reflective cup positioning plate, and the third lower reflective cup reflective surface is correspondingly connected with the rear portion of the lower reflective cup positioning plate. The first lower reflective cup reflective surface, the second lower reflective cup reflective surface, and the third lower reflective cup reflective surface are curved surfaces fitted by quadratic Bezier curves. The first lower reflective cup reflective surface and the second lower reflective cup The junctions between the reflecting surfaces of the cups and between the reflecting surface of the second lower reflecting cup and the reflecting surface of the third lower reflecting cup are all smooth transitions, and the reflecting surface of the first lower reflecting cup, the reflecting surface of the second lower reflecting cup, the third The radius of curvature of the reflective surface of the lower reflector decreases successively.

如图22所示,所述下反光杯定位板23设置为两块,两块反光杯定位板23沿下反光杯杯体22的中轴线对称分设在下反光杯杯体22的两侧。 As shown in FIG. 22 , the lower reflective cup positioning plate 23 is arranged in two pieces, and the two reflective cup positioning plates 23 are symmetrically arranged on both sides of the lower reflective cup body 22 along the central axis of the lower reflective cup body 22 .

由于下反光杯20的下反光杯反射面222为二次贝塞尔曲线拟合而成的曲面,从而下反光杯反射面222使得下方灯珠即LED光源所发出的光最大限度地被收集利用,极大地提高了光效(普通设计只有64%,而本实用新型中的设计使得光效达到了82.9%),也即本实用新型中的下反光杯反射面222不但所得光型更好,同时亮度更高,在符合标准的前提下,更确保了行车的安全性。 Since the reflective surface 222 of the reflective cup 20 is a curved surface fitted by a quadratic Bezier curve, the reflective surface 222 of the reflective cup makes the light emitted by the lower lamp bead, that is, the LED light source, be collected and utilized to the greatest extent. , has greatly improved the light efficiency (common design is only 64%, and the design in the utility model makes the light efficiency reach 82.9%). At the same time, the brightness is higher, and the safety of driving is ensured under the premise of meeting the standards.

如图3、4所示,上反光杯定位板13在上反光杯投影面即下反光杯投影面(在图16中即为平行于纸面方向或即为纸面方向)上的投影长度L1大于下反光杯定位板23在上反光杯投影面即下反光杯投影面上的投影长度L2。 As shown in Figures 3 and 4, the projection length L1 of the upper reflector positioning plate 13 on the projection surface of the upper reflector, that is, the projection surface of the lower reflector (in Figure 16 is parallel to the direction of the paper or is the direction of the paper) It is larger than the projected length L2 of the lower reflective cup positioning plate 23 on the upper reflective cup projection plane, that is, the lower reflective cup projection plane.

5.散热器 5. Radiator

本实用新型中的散热器30由铝合金压铸一体成型,最大程度的减少了热阻,提高了散热效率。 The radiator 30 in the utility model is integrally formed by aluminum alloy die-casting, which reduces thermal resistance to the greatest extent and improves heat dissipation efficiency.

如图9、10所示,散热器30上设置有用于安置LED光源的定位平台31,所述LED光源包括设置在定位平台上台面31a上的上LED光源80a以及设置在定位平台下台面31b上的下LED光源80b,所述上LED光源80a通过上固定弹片70a固定,下LED光源80b通过下固定弹片70b固定。 As shown in Figures 9 and 10, the radiator 30 is provided with a positioning platform 31 for arranging the LED light source, and the LED light source includes an upper LED light source 80a arranged on the upper table surface 31a of the positioning platform and an upper LED light source 80a arranged on the lower table surface 31b of the positioning platform. The lower LED light source 80b, the upper LED light source 80a is fixed by the upper fixing elastic piece 70a, and the lower LED light source 80b is fixed by the lower fixing elastic piece 70b.

所述定位平台31的上下两侧分别设有用于固定上反光杯10的上反光杯定位台32a和固定下反光杯20的下反光杯定位台32b,所述上反光杯定位台32a和下反光杯定位台32b的台面均凸出在定位平台31台面的外侧。所述上反光杯定位台32a和下反光杯定位台32b均呈半圆环状设置,且半圆环的开口一侧设置为光线的出射方向。 The upper and lower sides of the positioning platform 31 are respectively provided with an upper reflector positioning platform 32a for fixing the upper reflector 10 and a lower reflector positioning platform 32b for fixing the lower reflector 20, and the upper reflector positioning platform 32a and the lower reflector The table tops of the cup positioning platform 32b protrude from the outside of the table top of the positioning platform 31 . Both the upper reflective cup positioning platform 32a and the lower reflective cup positioning platform 32b are arranged in a semi-circular shape, and the opening side of the semi-circular ring is set as the outgoing direction of the light.

所述散热器30在上反光杯定位台32a和下反光杯定位台32b的外侧布设有多个并行的、鳍片状的散热片35,相邻所述散热片35之间设有间隙。鳍片状的所述散热片35的伸展方向垂直于所述定位平台31的台面。 The heat sink 30 is provided with a plurality of parallel, fin-shaped cooling fins 35 on the outer sides of the upper reflector positioning platform 32a and the lower reflecting cup positioning platform 32b, and gaps are provided between adjacent cooling fins 35 . The extending direction of the fin-shaped heat sink 35 is perpendicular to the table surface of the positioning platform 31 .

所述散热片35的翅片高度自定位平台31的中部至定位平台31的两侧逐渐变小,如图9、10所示,处于定位平台31中部的散热片35的尺寸较大,而处于定位平台31两侧的散热片35的尺寸较小,这种结构形式有利于提高辐射散热和对流散热的效率。 The height of the fins of the heat sink 35 decreases gradually from the middle of the positioning platform 31 to both sides of the positioning platform 31, as shown in Figures 9 and 10, the size of the heat sink 35 in the middle of the positioning platform 31 is relatively large, while it is in the middle of the positioning platform 31. The size of the cooling fins 35 on both sides of the positioning platform 31 is relatively small, and this structural form is conducive to improving the efficiency of radiation heat dissipation and convection heat dissipation.

如图3、4所示,处于定位平台31中部的散热片35的上下两端之间的尺寸与上反光杯10杯顶和下反光杯20杯底之间的间距相吻合,即处于定位平台31中部的散热片35的上下两端之间的尺寸至少应当等于上反光杯10杯顶和下反光杯20杯底之间的间距,这样将取得最佳的散热效果。 As shown in Figures 3 and 4, the size between the upper and lower ends of the heat sink 35 in the middle of the positioning platform 31 matches the distance between the top of the upper reflective cup 10 and the bottom of the lower reflective cup 20, that is, it is on the positioning platform. The size between the upper and lower ends of the heat sink 35 in the middle of the 31 should at least equal the distance between the top of the upper reflective cup 10 and the bottom of the lower reflective cup 20, so as to achieve the best cooling effect.

如图1、2、9所示,处于定位平台31中部的若干组散热片35在背离定位平台31一侧设置有风扇安装孔351,工作时风扇100通过风扇安装孔351安装固定在散热器30的背面。 As shown in Figures 1, 2, and 9, several groups of cooling fins 35 in the middle of the positioning platform 31 are provided with fan mounting holes 351 on the side away from the positioning platform 31, and the fan 100 is installed and fixed on the radiator 30 through the fan mounting holes 351 during work. the back of.

如图9、10所示,所述定位平台31上设置有散热通道34,散热通道34沿光线的出射方向贯穿整个定位平台31,即散热通道34沿着光线的出射方向在定位平台31的两端均设置有开口;所述散热通道34在靠近散热器30一侧的开口设置为朝向风扇100。 As shown in Figures 9 and 10, the positioning platform 31 is provided with a cooling channel 34, and the cooling channel 34 runs through the entire positioning platform 31 along the outgoing direction of the light, that is, the cooling channel 34 is located on both sides of the positioning platform 31 along the outgoing direction of the light. Each end is provided with an opening; the opening of the heat dissipation channel 34 on the side close to the radiator 30 is set to face the fan 100 .

如图10所示,所述定位平台31在其沿光线出射方向的前侧设置有空缺部,散热通道34在定位平台31前侧的开口开设在空缺部处。所述空缺部的设置有助于形成对流传热,提高了散热效果。 As shown in FIG. 10 , the positioning platform 31 is provided with a void on its front side along the light emitting direction, and the opening of the heat dissipation channel 34 on the front side of the positioning platform 31 is opened at the void. The setting of the vacancy helps to form convective heat transfer and improves the heat dissipation effect.

如图1~4所示,本实用新型中的风扇100的排风方向与光线出射方向重合且反向,此时风扇100的排风方向上有发热量较大的反光杯,在风扇100的抽吸作用下,空气从透镜40一侧向风扇100一侧流动,空气在流动的路程中,依次挟带从套筒50和散热器30间隙中散逸处的热气,空气并流过上反光杯10和下反光杯20的杯面,最后穿过相邻散热片之间的间隙而被排走;与此同时,风扇100还通过散热通道34将大灯模组内部的热空气吸出而排走。因此,本实用新型中的风扇通过其巧妙的排风途径设计,极大地增强了空气的对流性能,实现了优良的对流散热能力。 As shown in Figures 1 to 4, the air discharge direction of the fan 100 in the present invention coincides with the light emitting direction and is reversed. Under the action of suction, the air flows from the side of the lens 40 to the side of the fan 100. During the course of the flow, the air successively entrains the hot air dissipated from the gap between the sleeve 50 and the radiator 30, and the air flows through the upper reflective cup 10 and the cup surface of the lower reflector 20 are finally discharged through the gap between adjacent heat sinks; at the same time, the fan 100 also sucks out the hot air inside the headlight module through the heat dissipation channel 34 and discharges it away . Therefore, the fan in the utility model greatly enhances the convection performance of the air and realizes excellent convection and heat dissipation capabilities through its ingenious design of the air exhaust path.

如图9、10所示,所述定位平台31的前侧即光线出射一侧设有对接板33,所述对接板33为由两条直立板和一条水平横板构成的U形状;对接板33在其直立板的上下两端部分别开设有模组定位孔333,同一直立板的两个模组定位孔333之间设置有套筒定位柱331和套筒安装孔332;对接板33还在其两个直立板上各自设置有一个挡光机构定位孔334,并在其水平横板上设置有两个挡光机构定位柱335。 As shown in Figures 9 and 10, the front side of the positioning platform 31, that is, the side where the light is emitted, is provided with a butt plate 33, and the butt plate 33 is a U shape formed by two upright plates and a horizontal horizontal plate; 33 is respectively provided with module positioning holes 333 at the upper and lower ends of its upright plate, and a sleeve positioning column 331 and a sleeve mounting hole 332 are arranged between the two module positioning holes 333 of the same upright plate; A light blocking mechanism positioning hole 334 is respectively arranged on its two upright plates, and two light blocking mechanism positioning posts 335 are arranged on its horizontal horizontal plate.

两个挡光机构定位孔334和两个挡光机构定位柱335彼此配合,能够确保挡光机构60安装的稳固性,从而有利于挡光机构60中的挡光板63能够可靠地发挥其遮光的功能。 The two light-shielding mechanism positioning holes 334 and the two light-shielding mechanism positioning posts 335 cooperate with each other to ensure the stability of the light-shielding mechanism 60 installation, thereby helping the light-shielding plate 63 in the light-shielding mechanism 60 to play its light-shielding function reliably. Features.

如图1、2所示,所述定位平台31还在风扇100的下侧设置有电源转接板90,电源转接板90的前端自散热片35的下侧穿过并固定在定位平台31的下台面31b上。 As shown in Figures 1 and 2, the positioning platform 31 is also provided with a power adapter plate 90 on the lower side of the fan 100, and the front end of the power adapter plate 90 passes through the lower side of the cooling fin 35 and is fixed on the positioning platform 31. on the lower table top 31b.

6.挡光机构 6. Light blocking mechanism

如图1、17a~18b所示,本实用新型还包括设置在上反光杯10和下反光杯20的光线出射前方的挡光机构60,所述挡光机构60包括与散热器30的对接板33固定联接的定位板61,定位板61上设置有挡光板63以及驱动挡光板63动作的驱动机构62;所述驱动机构62驱动挡光板63动作并使得挡光板63处于封挡在上反光杯10和下反光杯20的杯口处以使大灯发射出近光光型或偏离上反光杯10和下反光杯20的杯口处以使大灯发射出远光光型两种位置状态。 As shown in Figures 1 and 17a-18b, the utility model also includes a light blocking mechanism 60 arranged in front of the light emission of the upper reflective cup 10 and the lower reflective cup 20, and the light blocking mechanism 60 includes a docking plate with the radiator 30 33 fixedly connected positioning plate 61, the positioning plate 61 is provided with a light blocking plate 63 and a driving mechanism 62 for driving the light blocking plate 63; 10 and the rim of the reflector cup 20 to make the headlight emit low beam light type or deviate from the rim of the reflector cup 10 and the following reflector cup 20 so that the headlight emits two position states of the high beam light type.

如图19所示,所述挡光板63包括便于其自身与定位板61构成铰接配合的转动轴孔631;挡光板63在转动轴孔631的旁侧分别设置有挡光臂632和拨动臂633。所述挡光臂632用于形成明暗截止线。 As shown in Figure 19, the light blocking plate 63 includes a rotating shaft hole 631 that facilitates its own hinged fit with the positioning plate 61; the light blocking plate 63 is respectively provided with a light blocking arm 632 and a toggle arm on the side of the rotating shaft hole 631. 633. The light blocking arm 632 is used to form a cut-off line.

所述挡光臂632呈板状,且板状挡光臂632的板面与光线出射方向垂直,挡光臂632的上边沿在靠近转动轴孔631一侧设置有第一直边6321,在远离转动轴孔631一侧设置有第二直边6323,所述第一直边6321和第二直边6323二者不平行且通过向上凸起的弧形边6322连接在一起,所述弧形边6322的最高点突出在第一直边6321和第二直边6323的上侧。 The light blocking arm 632 is plate-shaped, and the plate surface of the plate-shaped light blocking arm 632 is perpendicular to the light emitting direction. The upper edge of the light blocking arm 632 is provided with a first straight edge 6321 on the side close to the rotation shaft hole 631. A second straight side 6323 is provided on the side away from the rotation shaft hole 631, the first straight side 6321 and the second straight side 6323 are not parallel and connected together by an upwardly protruding arc edge 6322, the arc The highest point of the side 6322 protrudes above the first straight side 6321 and the second straight side 6323 .

如图17a、17b所示,所述第一直边6321处于水平状态时,第一直边6321所处的水平面高于第二直边6323的较高端点,也即第一直边6321所处的水平面高于第二直边6323的最高点。 As shown in Figures 17a and 17b, when the first straight side 6321 is in a horizontal state, the horizontal plane where the first straight side 6321 is located is higher than the higher endpoint of the second straight side 6323, that is, where the first straight side 6321 is located. The water level is higher than the highest point of the second straight side 6323.

所述驱动机构62驱动拨动臂633动作,挡光臂632绕转动轴孔631上下转动时,使得第一直边6321、弧形边6322和第二直边6323均伸出在定位板61上板沿的上侧以使大灯发射出近光光型(如图18a、18b),或者第一直边6321、弧形边6322和第二直边6323均被定位板61的上板沿遮挡而使大灯发射出远光光型(如图17a、17b)两种位置状态。 The driving mechanism 62 drives the toggle arm 633 to move, and when the light blocking arm 632 rotates up and down around the rotating shaft hole 631, the first straight side 6321, the arc-shaped side 6322 and the second straight side 6323 all protrude from the positioning plate 61 The upper side of the board edge enables the headlights to emit low beam light (as shown in Fig. 18a, 18b), or the first straight side 6321, the arc side 6322 and the second straight side 6323 are all blocked by the upper board edge of the positioning board 61 And make the headlight emit high beam light type (as Fig. 17a, 17b) two kinds of position states.

具体说来,如图17a、17b所示,此时挡光臂632的第一直边6321呈水平状,第二直边6323被定位板61遮挡,此时所述第一直边6321、定位板61的上板沿与两个反光杯的杯口部共同围合成供光出射的区域,大灯模组发出远光光型。远光光型图请参见图22所示。 Specifically, as shown in Figures 17a and 17b, the first straight side 6321 of the light blocking arm 632 is horizontal at this time, and the second straight side 6323 is blocked by the positioning plate 61. At this time, the first straight side 6321, positioning The upper plate edge of the plate 61 and the cup openings of the two reflector cups jointly form an area for light emission, and the headlight module emits a high-beam light pattern. Please refer to Figure 22 for the high beam light pattern.

如图18a、18b所示,此时挡光臂632的第二直边6323呈水平状,此时所述第一直边6321、弧形边6322、第二直边6323与两个反光杯的杯口部共同围合成供光出射的区域,汽车前照大灯发出近光光型。近光光型图请参见图21所示。 As shown in Figures 18a and 18b, at this time, the second straight side 6323 of the light blocking arm 632 is horizontal, and at this time, the first straight side 6321, the arc-shaped side 6322, the second straight side 6323 and the two reflective cups The mouth of the cup jointly encloses and synthesizes an area for light emission, and the headlight of the car emits a low beam light pattern. Please refer to Figure 21 for the low beam light pattern.

这种由第一直边6321、弧形边6322和第二直边6323彼此配合而构成上边沿为曲线的挡光臂632能够更精确地控制光型,并使出射光线符合设定光型。 The first straight side 6321 , the arc-shaped side 6322 and the second straight side 6323 cooperate with each other to form the light blocking arm 632 with a curved upper edge, which can control the light pattern more precisely and make the outgoing light conform to the set light pattern.

所述拨动臂633上设置有拨动孔6331,驱动机构62的输出端即拨动轴621的端部伸入拨动孔6331中,所述驱动机构62的拨动轴621通过拨动孔6331驱动挡光板63的挡光臂632绕转动轴孔631上下转动,以使得大灯模组发出近光光型或远光光型。 The toggle arm 633 is provided with a toggle hole 6331, the output end of the driving mechanism 62, that is, the end of the toggle shaft 621 extends into the toggle hole 6331, and the toggle shaft 621 of the drive mechanism 62 passes through the toggle hole 6331 drives the light-shielding arm 632 of the light-shielding plate 63 to rotate up and down around the rotating shaft hole 631, so that the headlight module emits low-beam light or high-beam light.

如图17a~19所示,所述第二直边6323的远离转动轴孔631的一侧设置有限位槽6324,所述定位板61的上板沿在相应位置处设置有与限位槽6324相配合的限位挡块611。 As shown in Figures 17a-19, a limiting groove 6324 is provided on the side of the second straight side 6323 away from the rotation shaft hole 631, and the upper plate edge of the positioning plate 61 is provided with a limiting groove 6324 at a corresponding position. Cooperating limit stopper 611.

由图21和图22可以看出,本大灯模组所照射出的光型不但均匀好看,而且显示的数据和形状也是较为理想的,相较于现有大灯的照射数据和形状具有显著优势。具体说来,本大灯模组所发出的光型,无论宽度、厚度、均匀度还是可视照度均达到乃至超过了国标要求,而且明暗截止线清晰,驾乘感觉安全可靠性高。 It can be seen from Figure 21 and Figure 22 that the light pattern irradiated by this headlight module is not only uniform and beautiful, but also the displayed data and shape are ideal, which is significantly different from the irradiation data and shape of existing headlights. Advantage. Specifically, the light pattern emitted by the headlight module, regardless of width, thickness, uniformity or visible illuminance, meets or even exceeds the national standard requirements, and the cut-off line of light and dark is clear, and the driving experience is safe and reliable.

驱动机构有多种实现方式,比如可以采用通电磁吸的方式,这种通电磁吸的驱动方式可参考现有技术。 There are many ways to realize the driving mechanism, for example, the way of electromagnetic attraction can be adopted, and the driving method of this electromagnetic attraction can refer to the prior art.

下面结合附图对本实用新型的结构和工作过程做详细说明。 Below in conjunction with accompanying drawing, structure and working process of the present utility model are described in detail.

如图1所示,本高效率LED双芯片远近光一体化汽车前照大灯模组包括上反光杯10、下反光杯20、散热器30、透镜40、套筒50、挡光机构60、上固定弹片70a、下固定弹片70b、上LED光源80a、下LED光源80b、电源转接板90和风扇100。 As shown in Figure 1, the high-efficiency LED dual-chip far and near light integrated automotive headlight module includes an upper reflector 10, a lower reflector 20, a radiator 30, a lens 40, a sleeve 50, a light blocking mechanism 60, The upper fixed elastic piece 70a, the lower fixed elastic piece 70b, the upper LED light source 80a, the lower LED light source 80b, the power adapter board 90 and the fan 100.

工作时,先将所述上固定弹片70a(可采用不锈钢张力弹片)将上LED光源80a压设在散热器定位平台31的上台面31a上,下固定弹片70b将下LED光源80b压设在散热器定位平台31的下台面31b上,则上LED光源80a和下LED光源80b的底部均紧紧地贴靠在散热器30的定位平台31上,从而一方面保证了上LED光源80a和下LED光源80b的位置不会移动,另一方面也有利于提高散热效率。 During work, first press the upper LED light source 80a on the upper table surface 31a of the radiator positioning platform 31 with the upper fixed elastic piece 70a (stainless steel tension elastic piece can be used), and set the lower LED light source 80b on the heat dissipation surface by the lower fixed elastic piece 70b. On the lower platform 31b of the radiator positioning platform 31, the bottoms of the upper LED light source 80a and the lower LED light source 80b are tightly attached to the positioning platform 31 of the radiator 30, thereby ensuring that the upper LED light source 80a and the lower LED light source The position of the light source 80b will not move, and on the other hand, it is also beneficial to improve the heat dissipation efficiency.

然后将上反光杯10和下反光杯20分别安置到散热器30上,即采用螺钉依次穿过上反光杯定位板13上的上反光杯定位孔131和散热器定位平台31的上台面31a上的相对应的安装孔,从而将上反光杯10紧紧地固定在散热器30的上台面31a上;同样的,采用螺钉依次穿过下反光杯定位板23上的下反光杯定位孔131和散热器定位平台31的下台面31b上的相对应的安装孔,从而将下反光杯20紧紧地固定在散热器30的下台面31b上;并在散热器30的远离套筒50的后侧固定安装电源转接板90和风扇100,在散热器30的前侧安装挡光机构60。 Then the upper reflector 10 and the lower reflector 20 are placed on the radiator 30 respectively, that is, the screws are sequentially passed through the upper reflector positioning hole 131 on the upper reflector positioning plate 13 and the upper table 31a of the radiator positioning platform 31 corresponding mounting holes, so that the upper reflector 10 is tightly fixed on the upper table 31a of the radiator 30; similarly, screws are sequentially passed through the lower reflector positioning hole 131 and the lower reflector positioning plate 23 on the lower reflector positioning plate 23 Corresponding mounting holes on the lower table surface 31b of the radiator positioning platform 31, thereby the lower reflector cup 20 is tightly fixed on the lower table surface 31b of the radiator 30; and on the rear side of the radiator 30 away from the sleeve 50 The power adapter board 90 and the fan 100 are fixedly installed, and the light blocking mechanism 60 is installed on the front side of the radiator 30 .

安装透镜时,透镜40自套筒50的固定座52一侧的开口处进入,并沿筒体内壁向筒体前端移动至限位块54的斜面处,透镜40的后端沿限位块54的斜面继续前移并撑开卡爪53前端的限位块54,最终透镜40进入限位块54和限位翻边51之间的限位区域,此时卡爪53前端弹性回复至原始位置,则透镜40即被紧紧地卡扣在套筒50中。 When installing the lens, the lens 40 enters from the opening on the side of the fixing seat 52 of the sleeve 50, and moves to the front end of the cylinder along the inner wall of the cylinder to the slope of the limit block 54, and the rear end of the lens 40 moves along the limit block 54. The inclined plane continues to move forward and stretches the limit block 54 at the front end of the claw 53, and finally the lens 40 enters the limit area between the limit block 54 and the limit flange 51, and at this time, the front end of the claw 53 elastically returns to the original position , then the lens 40 is tightly buckled in the sleeve 50 .

安装完透镜40的套筒50通过固定座52上的工艺安装孔56和紧固螺纹孔与散热器30的对接板33紧密地固定在一起。 The sleeve 50 after the lens 40 is installed is tightly fixed with the butt plate 33 of the radiator 30 through the process installation hole 56 and the fastening screw hole on the fixing seat 52 .

上LED光源80a和下LED光源80b分别通过排线与电源转接板90连接,工作时接通上LED光源80a、下LED光源80b和电源转接板90,上LED光源80a和下LED光源80b均通电发光,且上LED光源80a发出的光经上反光杯10的反射面111反射,而下LED光源80b所发出的光经下反光杯20的反射面211反射,即上LED光源80a、下LED光源80b所发出的光首先经过上、下反光杯的一次反射,反射后的光线经过透镜40二次光学折射后投射出去,最终上LED光源80a、下LED光源80b所发出的光有效地叠加在一起得到光型更理想、亮度和光效更高的出射光。 The upper LED light source 80a and the lower LED light source 80b are respectively connected to the power adapter board 90 through the cable, and the upper LED light source 80a, the lower LED light source 80b and the power adapter board 90 are connected during operation, and the upper LED light source 80a and the lower LED light source 80b Both are energized to emit light, and the light emitted by the upper LED light source 80a is reflected by the reflective surface 111 of the upper reflective cup 10, while the light emitted by the lower LED light source 80b is reflected by the reflective surface 211 of the lower reflective cup 20, that is, the upper LED light source 80a, the lower reflective cup The light emitted by the LED light source 80b is firstly reflected by the upper and lower reflective cups once, and the reflected light is projected after being optically refracted twice by the lens 40, and finally the light emitted by the upper LED light source 80a and the lower LED light source 80b are effectively superimposed Together, we can obtain outgoing light with more ideal light type, higher brightness and light efficiency.

此外,上反光杯10和下反光杯20固定在散热器30上以后,可通过不同的套筒连接不同尺寸的透镜,整个大灯模组还可以使用不同的安装支架安装在不同的车灯内部,灵活变换的结构能够更加适应不同的汽车大灯。 In addition, after the upper reflector 10 and the lower reflector 20 are fixed on the radiator 30, lenses of different sizes can be connected through different sleeves, and the entire headlight module can also be installed in different car lights using different mounting brackets. , the flexible structure can be more suitable for different car headlights.

Claims (10)

1. a high efficiency LED dual chip distance-light all-in-one car headlight module, comprise LED light source, reflector, radiator (30), lens (40) and sleeve (50), described radiator (30) being provided with the locating platform (31) for settling LED light source, it is characterized in that:
Described LED light source comprises the upper LED light source (80a) be arranged on locating platform upper table surface (31a) and the lower LED light source (80b) be arranged on locating platform following table (31b);
Described reflector is divided into the upper reflector (10) matched with upper LED light source (80a) and the lower reflector (20) matched with lower LED light source (80b);
The upper and lower both sides of described locating platform (31) are respectively equipped with the upper reflector positioning table (32a) for fixing upper reflector (10) and fix the lower reflector positioning table (32b) of lower reflector (20), the table top of described upper reflector positioning table (32a) and lower reflector positioning table (32b) all protrudes in the outside of locating platform (31) table top, described upper reflector positioning table (32a) and lower reflector positioning table (32b) are all arranged in semi-annular shape, and the opening side of semicircular ring is identical with the exit direction of light;
Described radiator (30) is laid with multiple fin (35) that is parallel, fin-like in the outside of upper reflector positioning table (32a) and lower reflector positioning table (32b), be provided with gap between adjacent described fin (35).
2. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 1, it is characterized in that: described upper reflector (10) comprises reflector cup (11), upper reflector cup (11) is provided with the upper reflector stiffener (12) that vertical shape is arranged in rim of a cup side, the bottom of upper reflector cup (11) be provided with outwardly, the upper reflector location-plate (13) of horizontal setting; The plane that the axis of upper reflector stiffener (12) and the axis of upper reflector location-plate (13) are intersected and obtained is upper reflector perspective plane, and the projected length of described upper reflector location-plate (13) on upper reflector perspective plane is greater than the projected length of reflector stiffener (12) on upper reflector perspective plane;
Described upper reflector cup (11) inside is upper reflector reflecting surface (111), from the rim of a cup of upper reflector (10) to the rim of a cup side away from upper reflector (10), described upper reflector reflecting surface (111) is by reflector reflecting surface on be connected in turn first, reflector reflecting surface on second, on 3rd, reflector reflecting surface is formed, reflector reflecting surface on first, reflector reflecting surface on second, on 3rd, reflector reflecting surface is the curved surface of secondary Bezier matching, junction on first on reflector reflecting surface and second between reflector reflecting surface and on second on reflector reflecting surface and the 3rd between reflector reflecting surface is and smoothly transits, and reflector reflecting surface on first, reflector reflecting surface on second, on 3rd, the radius of curvature of reflector reflecting surface reduces successively.
3. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 2, it is characterized in that: set the projected length of reflector location-plate (13) on upper reflector perspective plane as L1, near rim of a cup side and the upper reflector location-plate that length is 2L1/5 is upper reflector location-plate front section, away from rim of a cup side and the upper reflector location-plate that length is L1/5 is upper reflector location-plate hindfoot portion, intermediate length is the upper reflector location-plate of 2L1/5 is upper reflector location-plate stage casing part; Reflector reflecting surface and the corresponding connection of upper reflector location-plate front section on described first, on second, reflector reflecting surface is corresponding with upper reflector location-plate stage casing part connects, and on the 3rd, reflector reflecting surface is corresponding with upper reflector location-plate hindfoot portion connects.
4. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 3, it is characterized in that: described lower reflector (20) comprises lower reflector cup (21), lower reflector cup (21) is provided with the lower reflector stiffener (22) that vertical shape is arranged in rim of a cup side, the bottom of lower reflector cup (21) be provided with outwardly, the lower reflector location-plate (23) of horizontal setting; The plane that the axis of lower reflector stiffener (22) and the axis of lower reflector location-plate (23) are intersected and obtained is lower reflector perspective plane, and the projected length of described lower reflector location-plate (23) on lower reflector perspective plane is greater than the projected length of lower reflector stiffener (22) on lower reflector perspective plane;
Described lower reflector cup (21) inside is lower reflector reflecting surface (211), from the rim of a cup of lower reflector (20) to the rim of a cup side away from lower reflector (20), described lower reflector reflecting surface (211) is by the first time reflector reflecting surface be connected in turn, second time reflector reflecting surface, 3rd time reflector reflecting surface is formed, first time reflector reflecting surface, second time reflector reflecting surface, 3rd time reflector reflecting surface is the curved surface of secondary Bezier matching, junction between first time reflector reflecting surface and second time reflector reflecting surface and between second time reflector reflecting surface and the 3rd time reflector reflecting surface is and smoothly transits, and first time reflector reflecting surface, second time reflector reflecting surface, the radius of curvature of the 3rd time reflector reflecting surface reduces successively.
5. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 4, it is characterized in that: the projected length of plate face on lower reflector perspective plane setting reflector location-plate (23) is L2, near rim of a cup side and the lower reflector location-plate that length is L2/6 is lower reflector location-plate front section, away from rim of a cup side and the lower reflector location-plate that length is L2/6 is lower reflector location-plate hindfoot portion, intermediate length is the lower reflector location-plate of 2L2/3 is lower reflector location-plate stage casing part; Described first time reflector reflecting surface and the corresponding connection of lower reflector location-plate front section, second time reflector reflecting surface is corresponding with lower reflector location-plate stage casing part to be connected, and the 3rd time reflector reflecting surface is corresponding with lower reflector location-plate hindfoot portion to be connected.
6. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 5, is characterized in that: the projected length L1 of described upper reflector location-plate (13) on upper reflector perspective plane is greater than the projected length L2 of lower reflector location-plate (23) on lower reflector perspective plane.
7. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 1, it is characterized in that: described lens (40) are planoconvex spotlight, comprise the plane plane of incidence (42) and the outer convex surface (41) for light outgoing; Lens (40) are provided with the positioning convex ring (43) protruding convex surface (41) outside outside in the side near the described plane of incidence (42), described outer convex surface (41) coincides with one another with the axis of rotation of described positioning convex ring (43); Be transparent mirror body between the described plane of incidence (42) and the outer convex surface (41) for light outgoing; If the thickness of the outer convex surface (41) of described lens (40) is B, thickness from from outer convex surface (41) top to positioning convex ring (43) side is the front section of B/3 is ellipsoid, and thickness is the hindfoot portion of 2B/3 is parabola; Junction rounding off between the front section of described ellipsoid planar and the hindfoot portion of parabolic shape.
8. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 1, it is characterized in that: the middle part of the self-align platform of fin height (31) of described fin (35) diminishes gradually to the both sides of locating platform (31), the spacing between being at the bottom of the height of the fin (35) at locating platform (31) middle part and upper reflector (10) cup top and lower reflector (20) cup matches.
9. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 1, it is characterized in that: the some groups of fin (35) being in locating platform (31) middle part are provided with fan mounting holes (351) deviating from locating platform (31) side, and fan (100) is fixed on the back side of radiator (30) by fan mounting holes (351); Described locating platform (31) is provided with heat dissipation channel (34), heat dissipation channel (34) is provided with opening along the exit direction of light at the two ends of locating platform (31), and described heat dissipation channel (34) is set to towards fan (100) at the opening near radiator (30) side.
10. high efficiency LED dual chip distance-light all-in-one car headlight module according to claim 1, it is characterized in that: this module also comprises the mechanism of being in the light (60) in the beam projecting front being arranged on reflector (10) and lower reflector (20), described mechanism of being in the light (60) comprises the location-plate (61) be fixedly connected with radiator (30), location-plate (61) is provided with light barrier (63) and drives the driving mechanism (62) of light barrier (63) action;
Described light barrier (63) comprises to be convenient to himself and to form the hinged rotational axis hole (631) coordinated with location-plate (61); Light barrier (63) is respectively arranged with the arm that is in the light (632) for the formation of "cut-off"line and moving arm (633) at the side of rotational axis hole (631);
The described arm that is in the light (632) is in tabular, and tabular is in the light, the plate face of arm (632) is vertical with beam projecting direction, the be in the light upper edge of arm (632) is being provided with the first straight flange (6321) near rotational axis hole (631) side, rotational axis hole (631) side is being provided with the second straight flange (6323), the two is not parallel and linked together by the arc-shaped side (6322) raised up for described first straight flange (6321) and the second straight flange (6323), the peak of described arc-shaped side (6322) gives prominence to the upside in the first straight flange (6321),
Described moving arm (633) is provided with poke hole (6331), the output of driving mechanism (62) and the end of shifting shaft (621) are stretched in poke hole (6331), the shifting shaft (621) of described driving mechanism (62) drives the arm that is in the light (632) of light barrier (63) to rotate up and down around rotational axis hole (631) by poke hole (6331), sends dipped beam light type or distance light light type to make headlight module.
CN201520547190.9U 2015-07-23 2015-07-23 Shine big lamp module group before far and near light integration car of high efficiency LED double chip Expired - Lifetime CN205026539U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105020652A (en) * 2015-07-23 2015-11-04 安徽卡澜特车灯科技有限公司 High-efficiency LED (Light-Emitting Diode) dual chip high-low beam integrated automobile headlamp module
CN106051581A (en) * 2016-07-29 2016-10-26 浙江金驹汽车零部件有限公司 LED (Light-emitting Diode) lighting module with integrated distant and near light
CN107507898A (en) * 2017-08-16 2017-12-22 广东聚科照明股份有限公司 A kind of LED illumination COB encapsulating structures
CN110260259A (en) * 2019-07-10 2019-09-20 浙江比肯科技有限公司 A kind of split type reflector using single light source
CN110274205A (en) * 2018-03-13 2019-09-24 诚益光电科技股份有限公司 Light projection device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105020652A (en) * 2015-07-23 2015-11-04 安徽卡澜特车灯科技有限公司 High-efficiency LED (Light-Emitting Diode) dual chip high-low beam integrated automobile headlamp module
CN105020652B (en) * 2015-07-23 2017-09-19 安徽卡澜特车灯科技有限公司 High efficiency LED dual chip distance-light all-in-one car headlight modules
CN106051581A (en) * 2016-07-29 2016-10-26 浙江金驹汽车零部件有限公司 LED (Light-emitting Diode) lighting module with integrated distant and near light
CN106051581B (en) * 2016-07-29 2019-12-10 浙江金驹汽车零部件有限公司 LED lighting module with one-to-one combination of far light and near light
CN107507898A (en) * 2017-08-16 2017-12-22 广东聚科照明股份有限公司 A kind of LED illumination COB encapsulating structures
CN107507898B (en) * 2017-08-16 2023-11-03 广东天基光电有限公司 LED illumination COB packaging structure
CN110274205A (en) * 2018-03-13 2019-09-24 诚益光电科技股份有限公司 Light projection device
CN110260259A (en) * 2019-07-10 2019-09-20 浙江比肯科技有限公司 A kind of split type reflector using single light source
CN110260259B (en) * 2019-07-10 2024-04-16 浙江比肯科技有限公司 Split type reflecting cup adopting single light source

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