CN205020956U - Pcd shaping reamer - Google Patents

Pcd shaping reamer Download PDF

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Publication number
CN205020956U
CN205020956U CN201520607882.8U CN201520607882U CN205020956U CN 205020956 U CN205020956 U CN 205020956U CN 201520607882 U CN201520607882 U CN 201520607882U CN 205020956 U CN205020956 U CN 205020956U
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China
Prior art keywords
cutting edge
cutter body
cutter hub
chamfering
rear end
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Expired - Lifetime
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CN201520607882.8U
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Chinese (zh)
Inventor
王必永
丁厚波
彭荣东
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Guohong Tools System Wuxi Co ltd
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Wuxi Guohong Measuring & Cutting Tools Co Ltd
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Abstract

本实用新型公开了一种PCD成型铰刀,包括刀体,所述刀体后端设有刀柄,所述刀体前端焊接有刀体导向条,所述刀体导向条上设有三组切削刃,即第一切削刃、第二切削刃和第三切削刃,所述第一切削刃、所述第二切削刃和所述第三切削刃上均设有一个倒角部,所述第一切削刃前端与所述刀体轴向面形成一个75°的夹角,所述第一切削刃的倒角设于中间段位置,所述第二切削刃和所述第三切削刃上的倒角设于前端位置。通过上述方式,本实用新型能够用于成型阶梯孔的加工,能保证孔的尺寸精度,更重要的是确保孔的同轴度,三组不同外径的切削刃是针对一个孔的三个不同尺寸的阶梯和三个孔壁倒角进行加工设计的,轴向进给,最终达到产品的依次绞削加工完成。

The utility model discloses a PCD forming reamer, which comprises a cutter body, a handle is arranged at the rear end of the cutter body, a cutter body guide strip is welded at the front end of the cutter body, and three groups of cutting guide strips are arranged on the cutter body guide strip. Edge, that is, the first cutting edge, the second cutting edge and the third cutting edge, the first cutting edge, the second cutting edge and the third cutting edge are provided with a chamfer, the first cutting edge The front end of a cutting edge forms an included angle of 75° with the axial surface of the cutter body, the chamfer of the first cutting edge is arranged at the middle segment position, the second cutting edge and the third cutting edge The chamfer is set at the front end. Through the above method, the utility model can be used for the processing of the formed stepped hole, which can ensure the dimensional accuracy of the hole, and more importantly, ensure the coaxiality of the hole. Three groups of cutting edges with different outer diameters are aimed at three different The step of the size and the chamfering of the three hole walls are processed and designed, and the axial feed is carried out, and finally the product is finished by successive reaming.

Description

PCD成型铰刀PCD forming reamer

技术领域 technical field

本实用新型涉及铰刀领域,特别是涉及一种PCD成型铰刀。 The utility model relates to the field of reamers, in particular to a PCD forming reamer.

背景技术 Background technique

铰刀用于铰削工件上已钻削加工后的孔,主要是为了提高孔的加工精度,降低其表面的粗糙度,是用于孔的精加工和半精加工的刀具,加工余量一般很小。而传统的铰刀不会配以硬质合金导向条进行加工,降低了对绞孔加工的稳定性和对产品同轴度加工的精度,并且传统的铰刀不能同时对一个孔的三个不同尺寸的阶梯和三个孔壁倒角进行加工,需要不断退刀来分步骤加工,降低了生产效率。 The reamer is used to ream the drilled hole on the workpiece, mainly to improve the machining accuracy of the hole and reduce its surface roughness. It is a tool used for finishing and semi-finishing the hole, and the machining allowance is general. very small. The traditional reamer will not be processed with carbide guide strips, which reduces the stability of reaming processing and the accuracy of product coaxiality processing, and the traditional reamer cannot simultaneously process three different parts of a hole. The steps of the size and the chamfering of the three hole walls need to be processed step by step, which reduces the production efficiency.

实用新型内容 Utility model content

本实用新型主要解决的技术问题是提供一种PCD成型铰刀,能够用于成型阶梯孔的加工,能保证孔的尺寸精度,更重要的是确保孔的同轴度。 The technical problem mainly solved by the utility model is to provide a PCD forming reamer, which can be used for forming stepped holes, and can ensure the dimensional accuracy of the holes, and more importantly, ensure the coaxiality of the holes.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种PCD成型铰刀,包括刀体,所述刀体后端设有刀柄,所述刀体前端焊接有刀体导向条,所述刀体导向条上设有三组切削刃,即第一切削刃、第二切削刃和第三切削刃,所述第一切削刃、所述第二切削刃和所述第三切削刃上均设有一个倒角部,所述第一切削刃前端与所述刀体轴向面形成一个75°的夹角,所述第一切削刃的倒角设于中间段位置,所述第二切削刃和所述第三切削刃上的倒角设于前端位置。 In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a PCD forming reamer, including a cutter body, the rear end of the cutter body is provided with a handle, and the front end of the cutter body is welded with a cutter body guide strip , the cutter body guide bar is provided with three sets of cutting edges, namely the first cutting edge, the second cutting edge and the third cutting edge, the first cutting edge, the second cutting edge and the third cutting edge Each is provided with a chamfer, the front end of the first cutting edge forms an included angle of 75° with the axial surface of the cutter body, the chamfer of the first cutting edge is set at the middle section, and the first cutting edge The chamfers on the second cutting edge and the third cutting edge are located at the front end.

在本实用新型一个较佳实施例中,所述第一切削刃设于所述刀体导向条最前端,所述第二切削刃设于所述第一切削刃后端,所述第三切削刃设于所述第二切削刃后端。 In a preferred embodiment of the present invention, the first cutting edge is set at the front end of the cutter body guide bar, the second cutting edge is set at the rear end of the first cutting edge, and the third cutting edge The edge is arranged at the rear end of the second cutting edge.

在本实用新型一个较佳实施例中,所述第一切削刃上设有倒角为30°的倒角部,所述第二切削刃上设有倒角为15°的倒角部,所述第三切削刃上设有倒角为30°的倒角部。 In a preferred embodiment of the present invention, the first cutting edge is provided with a chamfer with a chamfer of 30°, and the second cutting edge is provided with a chamfer with a chamfer of 15°, so A chamfer with a chamfer of 30° is provided on the third cutting edge.

在本实用新型一个较佳实施例中,所述第一切削刃倒角后端面处刀体截面直径为Φ30.18mm,所述第二切削刃倒角后端面处刀体截面直径为Φ33.355mm,所述第三切削刃倒角后端面处刀体截面直径为Φ38mm。 In a preferred embodiment of the present invention, the diameter of the cross-section of the cutter body at the chamfered rear end face of the first cutting edge is Φ30.18 mm, and the cross-sectional diameter of the cutter body at the chamfered rear end face of the second cutting edge is Φ33.355 mm , the cross-sectional diameter of the cutter body at the end face of the chamfered third cutting edge is Φ38mm.

在本实用新型一个较佳实施例中,所述刀柄截面直径为25mm。 In a preferred embodiment of the utility model, the section diameter of the knife handle is 25 mm.

在本实用新型一个较佳实施例中,所述第一切削刃、所述第二切削刃和所述第三切削刃均由PCD材料制成。 In a preferred embodiment of the present invention, the first cutting edge, the second cutting edge and the third cutting edge are all made of PCD material.

在本实用新型一个较佳实施例中,所述刀体导向条由硬质合金材料制成。 In a preferred embodiment of the utility model, the guide strip of the cutter body is made of hard alloy material.

本实用新型的有益效果是:本实用新型能够用于成型阶梯孔的加工,能保证孔的尺寸精度,更重要的是确保孔的同轴度,三组不同外径的切削刃是针对一个孔的三个不同尺寸的阶梯和三个孔壁倒角进行加工设计的,轴向进给,最终达到产品的依次绞削加工完成。 The beneficial effects of the utility model are: the utility model can be used for the processing of the formed stepped hole, which can ensure the dimensional accuracy of the hole, and more importantly, ensure the coaxiality of the hole. Three groups of cutting edges with different outer diameters are aimed at a hole Three steps of different sizes and three hole wall chamfers are processed and designed, and the axial feed is carried out, and finally the product is finished in sequence.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中: In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:

图1是本实用新型PCD成型铰刀一较佳实施例的结构示意图; Fig. 1 is the structural representation of a preferred embodiment of the utility model PCD forming reamer;

附图中各部件的标记如下:1、刀体;2、刀柄;3、刀体导向条;4、切削刃;401、第一切削刃;402、第二切削刃;403、第三切削刃。 The marks of each part in the accompanying drawings are as follows: 1, cutter body; 2, handle of a knife; 3, cutter body guide bar; 4, cutting edge; 401, first cutting edge; blade.

具体实施方式 detailed description

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例包括: Please refer to Fig. 1, the utility model embodiment comprises:

一种PCD成型铰刀,包括刀体1,所述刀体1后端设有刀柄2,所述刀体1前端焊接有刀体导向条3,所述刀体导向条3上设有三组切削刃4,即第一切削刃401、第二切削刃402和第三切削刃403,所述第一切削刃401、所述第二切削刃402和所述第三切削刃403上均设有一个倒角部,所述第一切削刃401前端与所述刀体1轴向面形成一个75°的夹角,所述第一切削刃401的倒角设于中间段位置,所述第二切削刃402和所述第三切削刃403上的倒角设于前端位置。 A PCD forming reamer, comprising a cutter body 1, the rear end of the cutter body 1 is provided with a handle 2, the front end of the cutter body 1 is welded with a cutter body guide strip 3, and the cutter body guide strip 3 is provided with three groups Cutting edge 4, that is, the first cutting edge 401, the second cutting edge 402 and the third cutting edge 403, the first cutting edge 401, the second cutting edge 402 and the third cutting edge 403 are all provided with A chamfer, the front end of the first cutting edge 401 forms an included angle of 75° with the axial surface of the cutter body 1, the chamfer of the first cutting edge 401 is located at the middle section, and the second The chamfers on the cutting edge 402 and the third cutting edge 403 are located at the front end.

另外,所述第一切削刃401设于所述刀体1导向条最前端,所述第二切削刃402设于所述第一切削刃401后端,所述第三切削刃403设于所述第二切削刃402后端。 In addition, the first cutting edge 401 is arranged at the front end of the guide bar of the cutter body 1, the second cutting edge 402 is arranged at the rear end of the first cutting edge 401, and the third cutting edge 403 is arranged at the The rear end of the second cutting edge 402 is described.

另外,所述第一切削刃401上设有倒角为30°的倒角部,所述第二切削刃402上设有倒角为15°的倒角部,所述第三切削刃403上设有倒角为30°的倒角部。 In addition, the first cutting edge 401 is provided with a chamfer with a chamfer of 30°, the second cutting edge 402 is provided with a chamfer with a chamfer of 15°, and the third cutting edge 403 is A chamfered portion with a chamfer of 30° is provided.

另外,所述第一切削刃401倒角后端面处刀体截面直径为Φ30.18mm,所述第二切削刃402倒角后端面处刀体截面直径为Φ33.355mm,所述第三切削刃403倒角后端面处刀体截面直径为Φ38mm。 In addition, the cross-sectional diameter of the cutter body at the chamfered rear end face of the first cutting edge 401 is Φ30.18 mm, the cutter body cross-sectional diameter at the chamfered rear end face of the second cutting edge 402 is Φ33.355 mm, and the third cutting edge The cross-section diameter of the cutter body at the rear end face of the 403 chamfer is Φ38mm.

另外,所述刀柄2截面直径为25mm。 In addition, the section diameter of the knife handle 2 is 25mm.

另外,所述第一切削刃401、所述第二切削刃402和所述第三切削刃403均由PCD材料制成。 In addition, the first cutting edge 401 , the second cutting edge 402 and the third cutting edge 403 are all made of PCD material.

另外,所述刀体导向条3由硬质合金材料制成。 In addition, the cutter body guide strip 3 is made of hard alloy material.

本实用新型的设计原理为在刀体1后端设置刀柄2,刀体1前端焊接刀体导向条3,刀体导向条3由硬质合金材料制成,刀体导向条3上设有三组切削刃4,即第一切削刃401、第二切削刃402和第三切削刃403,第一切削刃401设于刀体1导向条最前端,第二切削刃402设于第一切削刃401后端,第三切削刃403设于第二切削刃402后端,第一切削刃401、第二切削刃402和第三切削刃403均由PCD材料制成,第一切削刃401、第二切削刃402和第三切削刃403上均设有一个倒角部,第一切削刃401上设有倒角为30°的倒角部,第二切削刃402上设有倒角为15°的倒角部,第三切削刃403上设有倒角为30°的倒角部,第一切削刃401前端与刀体1轴向面形成一个75°的夹角,第一切削刃401的倒角设于中间段位置,第二切削刃402和第三切削刃403上的倒角设于前端位置,第一切削刃401倒角后端面处刀体截面直径为Φ30.18mm,第二切削刃402倒角后端面处刀体截面直径为Φ33.355mm,第三切削刃403倒角后端面处刀体截面直径为Φ38mm,刀柄2截面直径为25mm,三组不同外径的切削刃第一切削刃401、第二切削刃402和第三切削刃403是针对一个孔的三个不同尺寸的阶梯和三个孔壁倒角进行加工设计的,轴向进给,最终达到产品的依次绞削加工完成,保证孔的尺寸精度,更重要的是确保孔的同轴度。 The design principle of the utility model is that a knife handle 2 is set at the rear end of the knife body 1, and the front end of the knife body 1 is welded with a knife body guide strip 3, the knife body guide strip 3 is made of hard alloy material, and the knife body guide strip 3 is provided with three A group of cutting edges 4, that is, the first cutting edge 401, the second cutting edge 402 and the third cutting edge 403, the first cutting edge 401 is located at the front end of the guide bar of the cutter body 1, and the second cutting edge 402 is located at the first cutting edge 401 rear end, the third cutting edge 403 is located at the second cutting edge 402 rear end, the first cutting edge 401, the second cutting edge 402 and the third cutting edge 403 are all made of PCD material, the first cutting edge 401, the second cutting edge Both the second cutting edge 402 and the third cutting edge 403 are provided with a chamfer, the first cutting edge 401 is provided with a chamfer of 30°, and the second cutting edge 402 is provided with a chamfer of 15° The chamfering part, the third cutting edge 403 is provided with a chamfering part with a chamfering angle of 30°, the front end of the first cutting edge 401 forms an included angle of 75° with the axial surface of the cutter body 1, the first cutting edge 401 The chamfering is set at the middle section, and the chamfering on the second cutting edge 402 and the third cutting edge 403 is set at the front end. The cross-sectional diameter of the cutter body at the end face of the chamfered edge 402 is Φ33.355mm, the cross-sectional diameter of the cutter body at the rear end face of the third cutting edge 403 chamfers is Φ38mm, and the cross-sectional diameter of the handle 2 is 25mm. Three groups of cutting edges with different outer diameters The first cutting edge 401, the second cutting edge 402, and the third cutting edge 403 are designed for processing three steps of different sizes and three hole wall chamfers in a hole, and are fed axially to finally achieve the sequential stranding of the product. After the cutting process is completed, the dimensional accuracy of the hole is guaranteed, and more importantly, the coaxiality of the hole is ensured.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.

Claims (7)

1. a PCD forming reamer, comprise cutter hub, it is characterized in that, described cutter hub rear end is provided with handle of a knife, described cutter hub front end is welded with cutter hub gib block, described cutter hub gib block is provided with three groups of cutting edges, i.e. the first cutting edge, second cutting edge and the 3rd cutting edge, described first cutting edge, described second cutting edge and described 3rd cutting edge are equipped with a chamfered section, described first cutting edge front end and described cutter hub axial vane surface form the angle of 75 °, the chamfering of described first cutting edge is located at interlude position, chamfering on described second cutting edge and described 3rd cutting edge is located at front position.
2. PCD forming reamer according to claim 1, is characterized in that, described first cutting edge is located at described cutter hub gib block foremost, and described first cutting edge rear end is located at by described second cutting edge, and described second cutting edge rear end is located at by described 3rd cutting edge.
3. PCD forming reamer according to claim 1, it is characterized in that, described first cutting edge is provided with the chamfered section that chamfering is 30 °, and described second cutting edge is provided with the chamfered section that chamfering is 15 °, and described 3rd cutting edge is provided with the chamfered section that chamfering is 30 °.
4. PCD forming reamer according to claim 1, it is characterized in that, described first cutting edge chamfering rear end face place cutter hub diameter of section is Φ 30.18mm, described second cutting edge chamfering rear end face place cutter hub diameter of section is Φ 33.355mm, and described 3rd cutting edge chamfering rear end face place cutter hub diameter of section is Φ 38mm.
5. PCD forming reamer according to claim 1, is characterized in that, described handle of a knife diameter of section is 25mm.
6. PCD forming reamer according to claim 1, is characterized in that, described first cutting edge, described second cutting edge and described 3rd cutting edge are made by PCD material.
7. PCD forming reamer according to claim 1, is characterized in that, described cutter hub gib block is made up of Hardmetal materials.
CN201520607882.8U 2015-08-13 2015-08-13 Pcd shaping reamer Expired - Lifetime CN205020956U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081469A (en) * 2015-08-13 2015-11-25 无锡国宏硬质合金模具刃具有限公司 PCD molding reamer
CN108127187A (en) * 2018-01-02 2018-06-08 中车青岛四方机车车辆股份有限公司 A kind of novel handcraft combination cutter
CN111054952A (en) * 2019-12-25 2020-04-24 浙江宇钻精密元件有限公司 Forming chamfering compound cutter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081469A (en) * 2015-08-13 2015-11-25 无锡国宏硬质合金模具刃具有限公司 PCD molding reamer
CN108127187A (en) * 2018-01-02 2018-06-08 中车青岛四方机车车辆股份有限公司 A kind of novel handcraft combination cutter
CN111054952A (en) * 2019-12-25 2020-04-24 浙江宇钻精密元件有限公司 Forming chamfering compound cutter

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Address after: No. 58, Wanquan Road, Xishan Economic Development Zone, Wuxi, Jiangsu Province

Patentee after: GUOHONG TOOLS SYSTEM (WUXI) CO.,LTD.

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Granted publication date: 20160210