CN205020916U - PCD profile milling cutter - Google Patents
PCD profile milling cutter Download PDFInfo
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- CN205020916U CN205020916U CN201520607299.7U CN201520607299U CN205020916U CN 205020916 U CN205020916 U CN 205020916U CN 201520607299 U CN201520607299 U CN 201520607299U CN 205020916 U CN205020916 U CN 205020916U
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Abstract
本实用新型公开了一种PCD成型铣刀,包括刀具本体,所述刀具本体上还焊接有刃带片,所述刃带片焊接贴附于所述刀具本体前端环形端面上,所述刃带片前端开设有扩孔刀刃,所述扩孔刀刃前端两侧设有两个切削刃倒角部,即第一切削刃倒角部和第二切削刃倒角部,所述扩孔刀刃上还设有三个呈60°尖角的V型环槽牙口,所述刃带片后端还开设有粗绞刀刃和精绞刀刃,所述粗绞刀刃前端设有第三切削刃倒角部,所述精绞刀刃前后端分别设有第四切削刃倒角部和第五切削刃倒角部,所述扩孔刀刃上设有主后角和次后角。通过上述方式,本实用新型能够具备扩铣绞倒角的功能,使产品在加工中尺寸更加稳定,减少了换刀次数,一次装夹加工到位,提高产品的加工效率。
The utility model discloses a PCD forming milling cutter, which comprises a cutter body, and a margin piece is welded on the cutter body. The front end of the sheet is provided with a reaming blade, and two cutting edge chamfers are provided on both sides of the front end of the reaming blade, that is, the first cutting edge chamfer and the second cutting edge chamfer, and the reaming blade is also provided with two chamfers. There are three V-shaped ring grooves with a sharp angle of 60°. The rear end of the margin sheet is also provided with a rough reaming blade and a fine reaming blade. The front end of the rough reaming blade is provided with a third cutting edge chamfer. A fourth cutting edge chamfer and a fifth cutting edge chamfer are respectively provided at the front and rear ends of the fine reaming blade, and a primary rear angle and a secondary rear angle are provided on the reaming blade. Through the above method, the utility model can have the function of expanding, milling, and chamfering, making the size of the product more stable during processing, reducing the number of tool changes, enabling one-time clamping and processing in place, and improving the processing efficiency of the product.
Description
技术领域 technical field
本实用新型涉及铣刀领域,特别是涉及一种PCD成型铣刀。 The utility model relates to the field of milling cutters, in particular to a PCD forming milling cutter.
背景技术 Background technique
PCD成型复合铣刀是用于加工电脑硬盘上的成型孔的专用道具,以前加工此类工件用的都是整体硬质合金刀具。但传统的铣刀在加工电脑硬盘上时不能一次到位,甚至需要进行换刀加工,大大降低了加工效率,增加了加工成本。 PCD forming compound milling cutter is a special prop for processing forming holes on computer hard disks. In the past, solid carbide tools were used to process such workpieces. However, the traditional milling cutter cannot be in place at one time when processing the computer hard disk, and even needs to be changed for processing, which greatly reduces the processing efficiency and increases the processing cost.
实用新型内容 Utility model content
本实用新型主要解决的技术问题是提供一种PCD成型铣刀,能够具备扩铣绞倒角的功能,提高产品的加工效率,使产品在加工中尺寸更加稳定,减少了换刀次数,一次装夹加工到位,刀具成本也相对降低。 The technical problem mainly solved by the utility model is to provide a PCD forming milling cutter, which can have the function of expanding milling and chamfering, improves the processing efficiency of the product, makes the size of the product more stable during processing, reduces the number of tool changes, and can be installed at one time. The clamp is processed in place, and the tool cost is relatively reduced.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种PCD成型铣刀,包括刀具本体,所述刀具本体上还焊接有刃带片,所述刃带片焊接贴附于所述刀具本体前端环形端面上,所述刃带片前端开设有扩孔刀刃,所述扩孔刀刃前端两侧设有两个切削刃倒角部,即第一切削刃倒角部和第二切削刃倒角部,所述扩孔刀刃上还设有三个呈60°尖角的V型环槽牙口,所述刃带片后端还开设有粗绞刀刃和精绞刀刃,所述粗绞刀刃前端设有第三切削刃倒角部,所述精绞刀刃前后端分别设有第四切削刃倒角部和第五切削刃倒角部,所述扩孔刀刃上设有主后角和次后角。 In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a PCD forming milling cutter, including a cutter body, and a margin piece is welded on the cutter body, and the margin piece is welded and attached to the On the annular end face of the front end of the cutter body, a reaming blade is provided at the front end of the margin piece, and two chamfering parts of the cutting edge are arranged on both sides of the front end of the reaming blade, that is, the first chamfering part of the cutting edge and the second chamfering part of the cutting edge. The chamfering part of the blade, the reaming blade is also provided with three V-shaped ring grooves with a sharp angle of 60°, and the rear end of the margin sheet is also provided with a rough reaming blade and a fine reaming blade, and the rough reaming blade The front end is provided with a third cutting edge chamfering portion, the front and rear ends of the fine reaming blade are respectively provided with a fourth cutting edge chamfering portion and a fifth cutting edge chamfering portion, and the reaming blade is provided with a primary rear angle and a secondary rear corner.
在本实用新型一个较佳实施例中,所述粗绞刀刃设于所述扩孔刀刃后端的刀具本体端面上,所述精绞刀刃设于所述粗绞刀刃后端的刀具本体端面上。 In a preferred embodiment of the present invention, the rough reaming blade is arranged on the end surface of the cutter body at the rear end of the reaming blade, and the fine reaming blade is arranged on the end surface of the cutter body at the rear end of the rough reaming blade.
在本实用新型一个较佳实施例中,所述第一切削刃倒角部的倒角为25°,所述第二切削刃倒角部的倒角为30°。 In a preferred embodiment of the present utility model, the chamfer of the chamfer of the first cutting edge is 25°, and the chamfer of the chamfer of the second cutting edge is 30°.
在本实用新型一个较佳实施例中,所述粗绞刀刃前端的所述第三切削刃倒角部倒角为45°。 In a preferred embodiment of the present invention, the chamfer of the third cutting edge at the front end of the rough rake blade is 45°.
在本实用新型一个较佳实施例中,所述精绞刀刃前端的第四切削刃倒角部倒角为15°,所述精绞刀刃后端的所述第五切削刃倒角部倒角为30°。 In a preferred embodiment of the present invention, the chamfer of the fourth cutting edge chamfer at the front end of the fine reaming blade is 15°, and the chamfer of the fifth cutting edge chamfer at the rear end of the fine reaming blade is 30°.
在本实用新型一个较佳实施例中,所述扩孔刀刃倒角前端面截面直径为Φ10.5mm,所述扩孔刀刃的环槽牙口间截面直径为Φ9mm,所述粗绞刀刃倒角后端面截面直径为Φ10.713mm,所述精绞刀刃前端倒角的后端面截面直径为Φ10.768mm,所述精绞刀刃端后端倒角的后端面截面直径为Φ12mm。 In a preferred embodiment of the present invention, the cross-section diameter of the chamfering front end of the reaming blade is Φ10.5mm, the diameter of the cross-section between the ring grooves of the reaming blade is Φ9mm, and the chamfering of the rough reaming blade The cross-sectional diameter of the end face is Φ10.713mm, the cross-sectional diameter of the rear end face of the chamfered front end of the fine twisting blade is Φ10.768mm, and the cross-sectional diameter of the rear end chamfered end of the fine twisting blade is Φ12mm.
在本实用新型一个较佳实施例中,所述主后角为6°,所述次后角为11°。 In a preferred embodiment of the present utility model, the primary relief angle is 6°, and the secondary relief angle is 11°.
在本实用新型一个较佳实施例中,所述刃带片为聚晶金刚石材料制成。 In a preferred embodiment of the utility model, the land piece is made of polycrystalline diamond material.
本实用新型的有益效果是:本实用新型能够具备扩铣绞倒角的功能,提高产品的加工效率,使产品在加工中尺寸更加稳定,减少了换刀次数,加工一次到位,刀具成本也相对降低,Φ10.5刃用于扩孔加工,控制孔的加工余量,3个60°的V型环槽牙口是在已扩孔的孔壁上铣加工出三个60°的环形槽,同时在底部孔口铣出25°的孔口倒角,Φ10.713和Φ10.768是分别到通孔进行粗绞和精绞加工的,确保孔的尺寸精度,同时也对上部孔口进行了倒角加工。 The beneficial effects of the utility model are: the utility model can have the function of expanding milling and chamfering, improving the processing efficiency of the product, making the size of the product more stable during processing, reducing the number of tool changes, and processing once in place, and the cost of the tool is relatively low. Reduced, Φ10.5 edge is used for hole reaming to control the machining allowance of the hole. Three 60° V-shaped ring grooves are milled on the reamed hole wall to process three 60° annular grooves. At the same time A 25° hole chamfer is milled at the bottom hole, and Φ10.713 and Φ10.768 are respectively rough twisted and fine twisted in the through hole to ensure the dimensional accuracy of the hole, and the upper hole is also chamfered Corner processing.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中: In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1是本实用新型PCD成型铣刀一较佳实施例的结构示意图; Fig. 1 is the structural representation of a preferred embodiment of the utility model PCD forming milling cutter;
图2是所示扩孔刀刃端面一较佳实施例的结构示意图; Fig. 2 is a schematic structural view of a preferred embodiment of the shown reaming blade end face;
附图中各部件的标记如下:1、刀具本体;2、刃带片;3、扩孔刀刃;4、切削刃倒角部;401、第一切削刃倒角部;402、第二切削刃倒角部;403、第三切削刃倒角部;404、第四切削刃倒角部;405、第五切削刃倒角部;5、环槽牙口;6、粗绞刀刃;7、精绞刀刃;a、主后角;b、次后角。 The markings of the parts in the accompanying drawings are as follows: 1. Tool body; 2. Margin piece; 3. Reaming blade; 4. Cutting edge chamfer; 401, first cutting edge chamfer; 402, second cutting edge Chamfering part; 403, chamfering part of the third cutting edge; 404, chamfering part of the fourth cutting edge; 405, chamfering part of the fifth cutting edge; Blade; a, primary relief angle; b, secondary relief angle.
具体实施方式 detailed description
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1和图2,本实用新型实施例包括: Please refer to Fig. 1 and Fig. 2, the utility model embodiment comprises:
一种PCD成型铣刀,包括刀具本体1,所述刀具本体1上还焊接有刃带片2,所述刃带片2焊接贴附于所述刀具本体1前端环形端面上,所述刃带片2前端开设有扩孔刀刃3,所述扩孔刀刃3前端两侧设有两个切削刃倒角部4,即第一切削刃倒角部401和第二切削刃倒角部402,所述扩孔刀刃3上还设有三个呈60°尖角的V型环槽牙口5,所述刃带片2后端还开设有粗绞刀刃6和精绞刀刃7,所述粗绞刀刃6前端设有第三切削刃倒角部403,所述精绞刀刃7前后端分别设有第四切削刃倒角部404和第五切削刃倒角部405,所述扩孔刀刃3上设有主后角a和次后角b。 A PCD forming milling cutter, comprising a cutter body 1, a margin piece 2 is also welded on the cutter body 1, and the margin piece 2 is welded and attached to the ring end surface of the front end of the cutter body 1, and the margin piece The front end of the sheet 2 is provided with a reaming blade 3, and two cutting edge chamfers 4 are provided on both sides of the front end of the reaming blade 3, that is, a first cutting edge chamfer 401 and a second cutting edge chamfer 402. The reaming blade 3 is also provided with three V-shaped ring grooves 5 at a sharp angle of 60 °, and the rear end of the margin sheet 2 is also provided with a rough reaming blade 6 and a fine reaming blade 7, and the rough reaming blade 6 The front end is provided with a third cutting edge chamfering portion 403, the front and rear ends of the fine twisting blade 7 are respectively provided with a fourth cutting edge chamfering portion 404 and a fifth cutting edge chamfering portion 405, and the reaming blade 3 is provided with Primary relief angle a and secondary relief angle b.
另外,所述粗绞刀刃6设于所述扩孔刀刃3后端的刀具本体端面上,所述精绞刀刃7设于所述粗绞刀刃6后端的刀具本体端面上。 In addition, the rough twisting blade 6 is arranged on the end surface of the cutter body at the rear end of the reaming blade 3 , and the fine twisting blade 7 is arranged on the end surface of the cutter body at the rear end of the rough twisting blade 6 .
另外,所述第一切削刃倒角部401的倒角为25°,所述第二切削刃倒角部402的倒角为30°。 In addition, the chamfer of the first cutting edge chamfer portion 401 is 25°, and the chamfer of the second cutting edge chamfer portion 402 is 30°.
另外,所述粗绞刀刃6前端的所述第三切削刃倒角部403倒角为45°。 In addition, the chamfer of the third cutting edge chamfer 403 at the front end of the rough rake blade 6 is 45°.
另外,所述精绞刀刃7前端的第四切削刃倒角部404倒角为15°,所述精绞刀刃7后端的所述第五切削刃倒角405部倒角为30°。 In addition, the fourth cutting edge chamfer 404 at the front end of the fine reaming blade 7 is chamfered at 15°, and the fifth cutting edge chamfer 405 at the rear end of the fine reaming blade 7 is chamfered at 30°.
另外,所述扩孔刀刃3倒角前端面截面直径为Φ10.5mm,所述扩孔刀刃3的环槽牙口5间截面直径为Φ9mm,所述粗绞刀刃6倒角后端面截面直径为Φ10.713mm,所述精绞刀刃7前端倒角的后端面截面直径为Φ10.768mm,所述精绞刀刃7后端倒角的后端面截面直径为Φ12mm。 In addition, the cross-section diameter of the chamfered front end of the reaming blade 3 is Φ10.5 mm, the diameter of the cross-section between the ring groove teeth 5 of the reaming blade 3 is Φ9 mm, and the chamfering rear end surface diameter of the rough reaming blade 6 is Φ10 mm. .713mm, the diameter of the section diameter of the rear end surface of the chamfered front end of the fine twisting blade 7 is Φ10.768mm, and the diameter of the section diameter of the rear end surface of the chamfered rear end of the fine twisting blade 7 is Φ12mm.
另外,所述主后角a为6°,所述次后角b为11°。 In addition, the primary relief angle a is 6°, and the secondary relief angle b is 11°.
另外,所述刃带片2为聚晶金刚石材料制成。 In addition, the land piece 2 is made of polycrystalline diamond material.
本实用新型的设计原理为在刀具本体1上焊接刃带片2,刃带片2焊接贴附于刀具本体1前端环形端面上,刃带片2为聚晶金刚石材料制成,刃带片2前端开设有扩孔刀刃3,扩孔刀刃3前端两侧设有两个切削刃倒角部4,即第一切削刃倒角部401和第二切削刃倒角部402,第一切削刃倒角部401的倒角为25°,第二切削刃倒角部402的倒角为30°,扩孔刀刃3上还设有三个呈60°尖角的V型环槽牙口5,刃带片2后端还开设有粗绞刀刃6和精绞刀刃7,粗绞刀刃6设于扩孔刀刃3后端的刀具本体端面上,精绞刀刃7设于粗绞刀刃6后端的刀具本体端面上,粗绞刀刃6前端设有第三切削刃倒角部403,粗绞刀刃6前端的第三切削刃倒角部403倒角为45°,精绞刀刃7前后端分别设有第四切削刃倒角部404和第五切削刃倒角部405,精绞刀刃7前端的第四切削刃倒角部404倒角为15°,精绞刀刃7后端的第五切削刃倒角405部倒角为30°,扩孔刀刃3上设有主后角a和次后角b,主后角a为6°,次后角b为11°,扩孔刀刃3倒角前端面截面直径为Φ10.5mm,扩孔刀刃3的环槽牙口5间截面直径为Φ9mm,粗绞刀刃6倒角后端面截面直径为Φ10.713mm,精绞刀刃7前端倒角的后端面截面直径为Φ10.768mm,精绞刀刃7后端倒角的后端面截面直径为Φ12mm,Φ10.5mm的扩孔刀刃3用于扩孔加工,控制孔的加工余量,3个60°的V型环槽牙口5是在已扩孔的孔壁上铣加工出三个60°的环形槽,同时在底部孔口铣出25°的孔口倒角,Φ10.713mm的粗绞刀刃6和Φ10.768mm的精绞刀刃7是分别到通孔进行粗绞和精绞加工的,确保孔的尺寸精度,同时也对上部孔口进行了倒角加工,使得刀具具备扩铣绞倒角的功能,提高产品的加工效率,使产品在加工中尺寸更加稳定,减少了换刀次数,加工一次到位,刀具成本也相对降低。 The design principle of the utility model is to weld the edge piece 2 on the tool body 1, and the edge piece 2 is welded and attached to the front end annular end surface of the tool body 1. The edge piece 2 is made of polycrystalline diamond material, and the edge piece 2 The front end is provided with a reaming blade 3, and two cutting edge chamfers 4 are provided on both sides of the front end of the reaming blade 3, that is, the first cutting edge chamfering portion 401 and the second cutting edge chamfering portion 402, and the first cutting edge chamfering portion 402. The chamfering of the corner portion 401 is 25°, the chamfering of the second cutting edge chamfering portion 402 is 30°, and the reaming blade 3 is also provided with three V-shaped ring grooves 5 with sharp angles of 60°, and the margin sheet 2. The rear end is also provided with a rough reaming blade 6 and a fine reaming blade 7. The rough reaming blade 6 is arranged on the end face of the cutter body at the rear end of the reaming blade 3, and the fine reaming blade 7 is arranged on the end face of the cutter body at the rear end of the rough reaming blade 6. The front end of the rough reaming blade 6 is provided with a third cutting edge chamfer 403, the chamfer of the third cutting edge chamfer 403 at the front end of the rough reaming blade 6 is 45°, and the front and rear ends of the fine reaming blade 7 are respectively provided with a fourth cutting edge chamfer. Angle portion 404 and the fifth cutting edge chamfering portion 405, the chamfering of the fourth cutting edge chamfering portion 404 at the front end of the fine twisting blade 7 is 15°, and the chamfering of the fifth cutting edge chamfering portion 405 at the rear end of the fine twisting blade 7 is 30°, the reaming blade 3 is provided with a primary relief angle a and a secondary relief angle b, the primary relief angle a is 6°, the secondary relief angle b is 11°, the cross-sectional diameter of the chamfered front end of the reaming blade 3 is Φ10.5mm , the section diameter of the ring groove tooth opening 5 of the reaming blade 3 is Φ9mm, the diameter of the rear end surface section after the chamfering of the coarse reaming blade 6 is Φ10.713mm, and the diameter of the rear end surface section diameter of the chamfering of the front end of the fine reaming blade 7 is Φ10.768mm. The cross section diameter of the rear end face of the chamfering of the blade 7 is Φ12mm, and the reaming blade 3 of Φ10.5mm is used for reaming processing to control the machining allowance of the hole, and the three 60° V-shaped ring grooves Three 60° annular grooves are milled on the hole wall, and a 25° hole chamfer is milled on the bottom hole at the same time. The rough reaming blade 6 of Φ10.713mm and the fine reaming blade 7 of Φ10.768mm are respectively To the through hole for rough twisting and fine twisting, to ensure the dimensional accuracy of the hole, and at the same time chamfering the upper hole, so that the tool has the function of expanding milling and chamfering, improving the processing efficiency of the product, and making the product in the The size is more stable during processing, the number of tool changes is reduced, the processing is in place at one time, and the tool cost is relatively reduced.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of the utility model in the same way.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520607299.7U CN205020916U (en) | 2015-08-13 | 2015-08-13 | PCD profile milling cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520607299.7U CN205020916U (en) | 2015-08-13 | 2015-08-13 | PCD profile milling cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205020916U true CN205020916U (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520607299.7U Expired - Lifetime CN205020916U (en) | 2015-08-13 | 2015-08-13 | PCD profile milling cutter |
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| Country | Link |
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| CN (1) | CN205020916U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081431A (en) * | 2015-08-13 | 2015-11-25 | 无锡国宏硬质合金模具刃具有限公司 | PCD formed milling cutter |
| CN105880704A (en) * | 2016-05-12 | 2016-08-24 | 安庆中船动力配套有限公司 | Special cutter for tapered surface of exhausting flange of cylinder cover |
| CN108971594A (en) * | 2018-09-03 | 2018-12-11 | 中山市园丰精密刃具有限公司 | A kind of appearance molding composite cutter |
-
2015
- 2015-08-13 CN CN201520607299.7U patent/CN205020916U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081431A (en) * | 2015-08-13 | 2015-11-25 | 无锡国宏硬质合金模具刃具有限公司 | PCD formed milling cutter |
| CN105081431B (en) * | 2015-08-13 | 2018-05-04 | 无锡国宏硬质合金模具刃具有限公司 | PCD profile milling cutters |
| CN105880704A (en) * | 2016-05-12 | 2016-08-24 | 安庆中船动力配套有限公司 | Special cutter for tapered surface of exhausting flange of cylinder cover |
| CN108971594A (en) * | 2018-09-03 | 2018-12-11 | 中山市园丰精密刃具有限公司 | A kind of appearance molding composite cutter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 58, Wanquan Road, Xishan Economic Development Zone, Wuxi, Jiangsu Province Patentee after: GUOHONG TOOLS SYSTEM (WUXI) CO.,LTD. Address before: 214101 Furong three road, Xishan Economic Development Zone, Wuxi City, Jiangsu Province, No. 5 Patentee before: WUXI GUOHONG MEASURING & CUTTING TOOLS Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20160210 |