CN205007957U - Production line based on reation kettle prepares industrial chemicals - Google Patents

Production line based on reation kettle prepares industrial chemicals Download PDF

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Publication number
CN205007957U
CN205007957U CN201520754557.4U CN201520754557U CN205007957U CN 205007957 U CN205007957 U CN 205007957U CN 201520754557 U CN201520754557 U CN 201520754557U CN 205007957 U CN205007957 U CN 205007957U
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CN
China
Prior art keywords
manipulator
reactor
suspension rod
hopper
production line
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Application number
CN201520754557.4U
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Chinese (zh)
Inventor
钱永键
吴伟峰
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常州君合科技股份有限公司
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Priority to CN201520754557.4U priority Critical patent/CN205007957U/en
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Publication of CN205007957U publication Critical patent/CN205007957U/en

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Abstract

The utility model relates to a production line based on reation kettle prepares industrial chemicals, including the frame, two at least reation kettle for the hopper reinforced to reation kettle is used for placing the charge floor of hopper and the manipulator that is used for snatching the hopper, and the reation kettle direct -connected is connected in the frame, be equipped with the running gear who links to each other with the manipulator and be used for the robot arm motion in the frame, this running gear lies in reation kettle's top and install the up end in the frame, and charge floor sets up in one side of reation kettle and lies in the below of manipulator, and the hopper is installed on charge floor. The utility model has the characteristics of simple structure, the resource allocation is reasonable, can improve production efficiency etc.

Description

A kind of production line preparing industrial chemicals based on reactor
Technical field
The utility model relates to technical field of chemical, particularly a kind of production line preparing industrial chemicals based on reactor.
Background technology
In the industrial production, reactor is used to the container carrying out chemical reaction, is widely used in the field such as chemical industry, pharmaceutical engineering.At present, in process prepared by industrial chemicals, owing to needing the amount of preparation very large, so need multiple reactor to work simultaneously, daily Production requirement could be met like this.But, multiple reactor all works independently, complementary interference, so just there are some defects, such as: each reactor needs operation separately to carry out reinforced and blowing, single reactor needs to join professional's nurse, human resource distribution certainly will be caused so unreasonable and cause waste, not only lose time, and efficiency is also very low; The single reactor resource of occupying is very large in addition, and such as frame, feeding device etc., can increase the production cost of enterprise like this, increases the weight of to produce burden.
Summary of the invention
For the problems referred to above, it is simple that the purpose of this utility model is to provide a kind of structure, and Resourse Distribute is reasonable, the production line preparing industrial chemicals based on reactor that can enhance productivity.
Realize the technical solution of the utility model as follows:
A kind of production line preparing industrial chemicals based on reactor, comprise frame, at least two reactors, for the hopper reinforced to reactor, for the filling place of hopper and the manipulator for capturing hopper, reactor is underslung to be connected in frame, described frame be provided be connected with manipulator and for the chirokinesthetic walking mechanism of driving device, this walking mechanism is positioned at the top of reactor and is arranged on the upper surface of frame, filling place is arranged on the side of reactor and is positioned at the below of manipulator, hopper is arranged on filling place, described walking mechanism, manipulator, hopper and filling place constitute the pipeline that industrial chemicals produced by reactor, this pipeline and reactor constitute the production line preparing industrial chemicals.
Have employed above-mentioned scheme, in process of production, multiple reactor also comes in frame, before pan feeding, hopper is positioned on filling place, filling place can place multiple hopper, batching can be loaded in advance like this in hopper, for follow-up work saves the time, then drive a vehicle by gripper of manipulator feeding bucket and by electric block and move in walking mechanism, electric block driving is positioned at above manipulator, each reactor is fed in raw material, such feeding device just can feed in raw material to multiple reactor, can not only thin device and operating personnel, reduce cost, and can greatly increase work efficiency, gripper of manipulator feeding bucket can be convenient in the below that charging scffold is placed in manipulator, convenient and practical, production line of the present utility model is not only structurally optimized, require lower in personnel assignment, 2-3 people is only needed to keep an eye in whole production line or many production lines, greatly reduce the input of fund, multiple reactor still can work alone, complementary impact, also can be with the use of, structure is simple, and widely applicable, flexibility is high.
Described walking mechanism comprises the walker be fixedly connected with frame and the bridge drag chain be arranged on walker, bridge drag chain is provided with mobilizable guide holder, guide holder is for connecting manipulator and driving mechanical hands movement, the front end of described bridge drag chain is fixedly connected with walker, is fixedly connected with after end bend is roundabout with manipulator.
Have employed above-mentioned scheme, move in the direction that manipulator arranges along reactor under the guiding of bridge drag chain end, the hopper that such manipulator captures can move to each reactor and carry out reinforced work, guide holder plays the effect connecting manipulator and bridge drag chain on the one hand, also play the mechanical chirokinesthetic effect of guiding on the other hand, be mainly manifested in moving up and down of manipulator.
Described manipulator comprise be flexibly connected with guide holder lifting arm, be arranged on lifting arm lower end and for capture hopper mechanical arm assembly, control the manipulator that mechanical arm assembly captures and capturing controlling organization, controlling manipulator rotation control mechanism that mechanical hand-screw turns and for controlling the elevating mechanism that lifting arm is elevated;
Have employed above-mentioned scheme, manipulator crawl controlling organization can control mechanical arm assembly and carry out grasping manipulation to hopper, manipulator rotation control mechanism when needed can the hopper caught of rotating machine component and then rotating machine arm assembly, lifting arm can be controlled to move up and down by elevating mechanism, realize extracting and the function putting down hopper, simple, convenient, can realize capturing, being elevated and spinfunction, demands different on production line can be met.
Described guide holder comprises guide holder, lower guide holder, lifting arm both sides be provided with line slideway, upper guide holder be provided with two respectively with two line slideways upper rail groove one to one, described lower guide holder be provided with two respectively with two line slideways lower guideway groove one to one.
Have employed above-mentioned scheme, under the effect of elevating mechanism, the guide rail of lifting arm moves up and down in guide-track groove, can promote easily or reduce lifting arm, thus reaches the function of lift hopper.
Gripper of manipulator bar, transmission arm and movable disk that described mechanical arm assembly comprises manipulator tie-plate, is rotationally connected with manipulator tie-plate, described transmission arm one end and gripper of manipulator bar are rotationally connected, and the other end and movable disk are rotationally connected;
Have employed above-mentioned scheme, terminal pad is used for the effect that installation manipulator grabs bar, and moving up and down of movable disk drives transmission arm strutted by gripper of manipulator bar or shrink, thus realizes the function of the crawl of gripper of manipulator bar and relieving hopper.
Described manipulator captures controlling organization and comprises the pull bar be arranged in lifting arm and the cylinder with lock being arranged on lifting arm top, described pull bar upper end and cylinder with lock are in transmission connection, lower end and the movable disk of pull bar are rotationally connected, and described movable disk axial locking is on pull bar;
Have employed above-mentioned scheme, moving up and down of movable disk is driven by pull bar, and the motion of pull bar is then realized by cylinder with lock, and cylinder with lock can realize the effect namely stopping namely to start, and flexible operation is simple and convenient.
Described manipulator rotation control mechanism comprises the power transmission shaft be sleeved on pull bar and the rotating mechanism controlling power transmission shaft rotation, and described power transmission shaft lower end is fixedly connected with manipulator tie-plate.
Have employed above-mentioned scheme, adopt whirligig can adjust manipulator to optimum position to capture hopper, prevent hopper and manipulator in moving process from skidding, in order to avoid cause the accident, here drive drive axis by rotating mechanism, the tie-plate of power transmission shaft driving mechanical hand rotates and can realize manipulator rotation then.
Described elevating mechanism comprise be fixed on tooth bar outside lifting arm, with tooth bar meshed gears and the motor that is connected with gear drive, motor is arranged on walker.
Have employed above-mentioned scheme, elevating mechanism motion is fast, flexibly, convenient.
Described rotating mechanism comprises the active rotation device be arranged on lifting arm and the passive whirligig be arranged on power transmission shaft, described active rotation device and passive whirligig are in transmission connection, described active rotation device comprises the active conical gear bearing block be fixed on lifting arm, initiatively conical gear, be fixed on the driving shaft on active conical gear, be arranged on initiatively in conical gear bearing block and the active bearings be sleeved on driving shaft and the rotary cylinder be arranged on outside lifting arm, described rotary cylinder and driving shaft are in transmission connection, described passive whirligig comprises the passive conical gear be fixed on power transmission shaft, to be arranged in lifting arm and the passive conical gear bearing block be fixedly connected with lifting arm and being arranged in passive conical gear bearing block and the passive conical gear bearing be sleeved on power transmission shaft, described active conical gear engages with passive conical gear.
Have employed above-mentioned scheme, structure is simple, and the rotation of mechanical arm assembly that coordinated transmission effectively to drive with passive whirligig of active rotation device, can substantially increase operating efficiency.
Described hopper comprises the cylindrical shell with charging aperture and discharging opening, cylindrical shell upper end is provided with the door closure mechanism adapted with charging aperture, body centre is provided with mobilizable suspension rod, suspension rod upper end stretches out through door closure mechanism, lower end is positioned at cylindrical shell, be provided with in cylindrical shell and be set on suspension rod, for the spacing fixture that moves up and down to suspension rod, fixture is connected by connector with suspension rod, this connector is fixed on suspension rod, fixture is connected with the scraping plate mechanism for clearing up cylinder inboard wall, the upper end of described suspension rod is provided with the promptly wheel for being captured by manipulator, lower end is fixedly connected with the seal cover for being sealed by discharging opening, door closure mechanism is hinged with the holding device for withstanding promptly wheel, described promptly wheel and holding device are with the use of formation detent mechanism for positioning suspender.
Have employed above-mentioned scheme, door closure mechanism mainly plays the effect of opening pan feeding and closed charging aperture, can prevent material from spraying out from charging aperture like this and foreign material fall in cylindrical shell, ensure that the security of operation and the purity of material, by the consumption that door closure mechanism also can add materials at any time, flexibility is high; Suspension rod plays on the one hand to be opened and the effect of closed discharging opening, scraping plate mechanism can be driven to move on the other hand, concrete, by manipulator, barrel is moved to reactor, the discharging opening of barrel is overlapped on the feeding mouth place of reactor, then suspension rod moves downward, seal cover is also synchronized with the movement, such seal cover is separated with discharging opening, and discharging opening is opened, and material just from discharging opening out; Suspension rod moves upward, and seal cover and discharging opening are fitted and closed, and such discharging opening has just been plugged, reach the effect of sealing, controlled the folding of discharging opening by suspension rod, simple and convenient, avoid the folding manually removing to operate discharging opening again, time saving and energy saving, substantially increase operating efficiency; Because suspension rod is connected by connector with fixture, the chute adapted with connector provide not only the space that suspension rod moves up and down, additionally provide the space that suspension rod rotates, here, the maximum rotation angle of suspension rod is 90 °, suspension rod rotates and drives scraping plate mechanism to rotate, thus the material be adsorbed on cylinder inboard wall can be cleaned, prevent that these materials from reacting on cylinder inboard wall, fouling etc., to such an extent as to be difficult to cleaning later, ensure neat and tidy in cylindrical shell, easy to clean; When discharging opening seals by seal cover, the position of suspension rod needs to keep inconvenience, so can be located by suspension rod by detent mechanism, this detent mechanism will be firmly grasped wheel by holding device and withstand, and can realize the function of positioning suspender, structure is simple, easy to operate, practicality is high.
Described door closure mechanism comprises an intermediate plate and two symmetrical arcs, arc is separately positioned on the both sides of intermediate plate, intermediate plate is fixedly connected with charging aperture, and arc and intermediate plate are articulated and connected, and described arc is provided with the handle for folding arc.
Have employed above-mentioned scheme, because arc and intermediate plate are articulated and connected, so arc is portable plate, arc can be opened by handle time reinforced, structural design advantages of simple, easy to use.
Be provided with middle strut in described cylindrical shell, middle strut is positioned at the centre of intermediate plate and fixture, is provided with and is set on suspension rod, for the positioning sleeve of positioning suspender between middle strut and intermediate plate.
Have employed above-mentioned scheme, middle strut can prop up cylindrical shell on the one hand, makes its structure become firm and durable more, makes positioning sleeve to fix suspension rod on the other hand, prevents it from left and right skew occurring.
Described holding device comprises the hinged seat be fixed on door closure mechanism, hinged seat is flexibly connected hold out against stud and with the fastening screw holding out against stud and be threaded, this fastening screw is also provided with the auxiliary nut for rotating fastening screw.
Have employed above-mentioned scheme, holding device is in not used time, can be upside down on door closure mechanism, because top stud and hinged seat are flexibly connected, can rotate, and the height not necessarily same position of suspension rod location, so need to adjust its position when holding device withstands and promptly takes turns, concrete, stud will be held out against and turn to promptly wheel below perpendicular, then auxiliary nut is rotated, drive holds out against stud and rotates to improve height, until hold out against stud can withstand promptly wheel, this design is ingenious, original and different, there is no unnecessary parts, simple and practical.
Described fixture comprises the fixed cover be set on suspension rod, the gap for boom motion is provided with between fixed cover and suspension rod, fixed cover being also provided with the sliding tray adapted with connector, the outer wall of fixed cover being fixedly connected with multiple base plate for connecting scraping plate mechanism.
Have employed above-mentioned scheme, fixed cover is used for protecting suspension rod on the one hand, prevents suspension rod from being damaged by material impacting, is used on the other hand connecting blade structure.Gap in fixed cover can make boom motion smooth and easy, prevents and blocks, the phenomenons such as locking, and sliding tray provides the space that suspension rod moves up and down and rotates, and reasonable in design is simple and practical.
Described scraping plate mechanism comprises the first scraper plate and the second scraper plate that are fixedly connected with, and one end of the first scraper plate is connected on base plate, and the other end contacts with cylinder inboard wall, and the second scraper plate is connected to the bottom of the first scraper plate, and described second scraper plate is positioned at the side of seal cover.
Have employed above-mentioned scheme, the first scraper plate can load in cylindrical shell from charging aperture and be connected with base plate, and the second scraper plate can enter in cylindrical shell from discharging opening and be connected with the first scraper plate, and assembling is simple like this, saves time, easy access and replacing.
Described seal cover is upper end diameter is little, lower end diameter is large taper and has the tube structure of cavity, and the upper end of seal cover is fixedly connected on the bottom of suspension rod, and lower end is hatch frame, and the lower surface of sealing lid flushes with discharging opening.
Have employed above-mentioned scheme, seal cover is arranged on suspension rod by manual assembly, concrete, clamping sleeve is arranged on the upper end of seal cover, is passing clamping sleeve and seal cover, until knob is on suspension rod by screw, the cavity of seal cover provides the space of manual operation, easy accessibility.
Described discharging opening is also connected with positioning body, this positioning body comprises the outside fix body be connected on discharging opening and the inner position body being connected to seal cover lower end, the joint face of inner position body and outside fix body is abducent inclined-plane, described inner position body is the loop configuration of hollow, the inwall of inner position body is provided with annular lug, annular lug is connected with the sealing plate for being sealed by inner position body.
Have employed above-mentioned scheme, positioning body is used for many discharging openings and further closes, and prevents the phenomenon of material from leakage.The joint face of inner position body and outside fix body be set to inclined-plane get well be in, when seal cover and inner position body move down, the space between the inwall of outside fix body and the outer wall of seal cover becomes large gradually, thus provides the passage that material flows out outward; Otherwise discharging opening is closed.This modern design, practicality is high, is sealed by seal cover by sealing plate, the screw in seal cover can be prevented downright bad, cause the phenomenon that cannot change.
Described reactor is provided with the charge pipe adapted with hopper discharging opening, and the diameter of this charge pipe is greater than the diameter of discharging opening, and the mouth of pipe of charge pipe is provided with the lid connected by cylinder or oil cylinder.
Have employed above-mentioned scheme, the setting of charge pipe prevents the batching in hopper from trickling down outside reactor effectively, cause waste, also play the environment of proterctive equipment periphery simultaneously, decreasing pollution, after having fed in raw material by the mouth of pipe of charge pipe by sealing of lid so that reactor carries out work, prevent cylindrical shell reaction gases from leaking outside; Lid is controlled by cylinder or oil cylinder, realizes automation mechanized operation, greatly reduces non-cutting time, improve work efficiency rate.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of manipulator;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the structural representation of the passive whirligig of utility model;
Fig. 7 is the structural representation of active rotation device of the present utility model and elevating mechanism;
Fig. 8 is the structural representation of hopper in the utility model;
Fig. 9 is the left view of Fig. 8;
Figure 10 is the enlarged drawing of A in Fig. 3;
In accompanying drawing, 1 is frame, 2 is reactor, 3 is hopper, 4 is filling place, 5 is manipulator, 6 is walking mechanism, 21 is charge pipe, 22 is lid, 31 is cylindrical shell, 311 is charging aperture, 312 is discharging opening, 313 is middle strut, 314 is positioning sleeve, 32 is door closure mechanism, 321 is intermediate plate, 322 is arc, 323 is handle, 33 is suspension rod, 34 is fixture, 341 is fixed cover, 342 is gap, 343 is sliding tray, 344 is base plate, 35 is connector, 36 is scraping plate mechanism, 361 is the first scraper plate, 362 is the second scraper plate, 37 for promptly taking turns, 371 is lifting hole(eyelet), 372 is screw thread, 38 is seal cover, 381 is clamping sleeve, 382 is screw, 39 is holding device, 391 is hinged seat, 392 for holding out against stud, 393 is fastening screw, 394 is auxiliary nut, 310 is positioning body, 3101 is outside fix body, 3102 is inner position body, 3103 is inclined-plane, 31021 is annular lug, 31022 is sealing plate, 51 is lifting arm, 511 is line slideway, 52 is mechanical arm assembly, 521 is manipulator tie-plate, 522 is gripper of manipulator bar, 523 is transmission arm, 524 is movable disk, 53 is manipulator crawl controlling organization, 531 is pull bar, 532 is cylinder with lock, 54 is manipulator rotating mechanism, 541 is power transmission shaft, 542 is rotating mechanism, 5421 is active conical gear bearing block, 5422 is active conical gear, 5423 is driving shaft, 5424 is active bearings, 5425 for rotary cylinder .5426 be passive conical gear, 5427 is passive conical gear bearing block, 5428 is passive conical gear bearing, 55 is elevating mechanism, 551 is tooth bar, 552 is gear, 553 is motor, 61 is walker, 62 is bridge drag chain, 63 is guide holder, 631 is upper guide holder, 6311 is upper rail groove, 632 is lower guide holder, 6321 is lower guideway groove, 64 is drag chain supporting base, .
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is further illustrated.
As Fig. 1 to Figure 10, a kind of production line preparing industrial chemicals based on reactor, comprise frame 1, at least two reactors 2, for the hopper 3 reinforced to reactor 2, for the filling place 4 of hopper 3 and the manipulator 5 for capturing hopper 3, reactor 2 is underslung to be connected in frame 1, described frame 1 be provided be connected with manipulator 5 and the walking mechanism 6 of moving for driving device hand 5, this walking mechanism 6 is positioned at the top of reactor 2 and is arranged on the upper surface of frame 1, filling place 4 is arranged on the side of reactor 2 and is positioned at the below of manipulator 5, hopper 3 is arranged on filling place 4, described walking mechanism 6, manipulator 5, hopper 3 and filling place 4 constitute the pipeline that industrial chemicals produced by reactor, this pipeline and reactor constitute the production line preparing industrial chemicals.
Have employed above-mentioned scheme, in process of production, multiple reactor also comes in frame, before pan feeding, hopper is positioned on filling place, filling place can place multiple hopper, batching can be loaded in advance like this in hopper, for follow-up work saves the time, then drive by gripper of manipulator feeding bucket and by electric block driving and move in walking mechanism, electric block driving is positioned at the top of manipulator, each reactor is fed in raw material, such feeding device just can feed in raw material to multiple reactor, can not only thin device and operating personnel, reduce cost, and can greatly increase work efficiency, gripper of manipulator feeding bucket can be convenient in the below that charging scffold is arranged at manipulator, convenient and practical, production line of the present utility model is not only structurally optimized, require lower in personnel assignment, 2-3 people is only needed to keep an eye in whole production line or many production lines, greatly reduce the input of fund, multiple reactor still can work alone, complementary impact, also can be with the use of, structure is simple, and widely applicable, flexibility is high.
Described walking mechanism 6 comprises the walker 61 be fixedly connected with frame 1 and the bridge drag chain 62 be arranged on walker 61, bridge drag chain 62 is connected by drag chain supporting member 64 with walker 61, bridge drag chain 62 is provided with mobilizable guide holder 63, guide holder 63 moves for connecting manipulator 5 driving mechanical hand 5, the front end of described bridge drag chain 62 is fixedly connected with walker 61, is fixedly connected with after end bend is roundabout with manipulator 5.
Have employed above-mentioned scheme, move in the direction that manipulator arranges along reactor under the guiding of bridge drag chain end, the hopper that such manipulator captures can move to each reactor and carry out reinforced work, guide holder plays the effect connecting manipulator and bridge drag chain on the one hand, also play the mechanical chirokinesthetic effect of guiding on the other hand, be mainly manifested in moving up and down of manipulator.
Described manipulator 5 comprise be flexibly connected with guide holder lifting arm 51, be arranged on lifting arm 51 lower end and for capture hopper 3 mechanical arm assembly 52, control the manipulator that mechanical arm assembly 52 captures and capturing controlling organization 53, controlling manipulator rotation control mechanism 54 that manipulator 5 rotates and for controlling the elevating mechanism 55 that lifting arm 51 is elevated;
Have employed above-mentioned scheme, manipulator crawl controlling organization can control mechanical arm assembly and carry out grasping manipulation to hopper, manipulator rotation control mechanism when needed can the hopper caught of rotating machine component and then rotating machine arm assembly, lifting arm can be controlled to move up and down by elevating mechanism, realize extracting and the function putting down hopper, simple, convenient, can realize capturing, being elevated and spinfunction, demands different on production line can be met.
Described guide holder 63 comprises guide holder 631, lower guide holder 632, lifting arm 51 both sides be provided with line slideway 511, upper guide holder 631 be provided with two respectively with two line slideways 511 upper rail groove 6311 one to one, described lower guide holder 632 be provided with two respectively with two line slideways 511 lower guideway groove 6321 one to one.
Have employed above-mentioned scheme, under the effect of elevating mechanism, the guide rail of lifting arm moves up and down in guide-track groove, can promote easily or reduce lifting arm, thus reaches the function of lift hopper.
Gripper of manipulator bar 522, transmission arm 523 and movable disk 524 that described mechanical arm assembly 52 comprises manipulator tie-plate 521, is rotationally connected with manipulator tie-plate 521, described transmission arm 523 one end and gripper of manipulator bar 522 are rotationally connected, and the other end and movable disk 524 are rotationally connected;
Have employed above-mentioned scheme, terminal pad is used for the effect that installation manipulator grabs bar, and moving up and down of movable disk drives transmission arm strutted by gripper of manipulator bar or shrink, thus realizes the function of the crawl of gripper of manipulator bar and relieving hopper.
Described manipulator captures controlling organization 53 and comprises the pull bar 531 be arranged in lifting arm 51 and the cylinder with lock 532 being arranged on lifting arm 51 top, described pull bar 531 upper end and cylinder with lock 532 are in transmission connection, lower end and the movable disk 524 of pull bar 531 are rotationally connected, and described movable disk 524 axial locking is on pull bar 531;
Have employed above-mentioned scheme, moving up and down of movable disk is driven by pull bar, and the motion of pull bar is then realized by cylinder with lock, and cylinder with lock can realize the effect namely stopping namely to start, and flexible operation is simple and convenient.
Described manipulator rotation control mechanism 54 comprises the power transmission shaft 541 be sleeved on pull bar 531 and the rotating mechanism 542 controlling power transmission shaft 541 rotation, and described power transmission shaft 541 lower end is fixedly connected with manipulator tie-plate 521.
Have employed above-mentioned scheme, adopt whirligig can adjust manipulator to optimum position to capture hopper, prevent hopper and manipulator in moving process from skidding, in order to avoid cause the accident, here drive drive axis by rotating mechanism, the tie-plate of power transmission shaft driving mechanical hand rotates and can realize manipulator rotation then.
Described elevating mechanism 55 comprise be fixed on tooth bar 551 outside lifting arm 51, with tooth bar 551 meshed gears 552 and the motor 553 that is in transmission connection with gear 552, motor 553 is arranged on walker 61.
Have employed above-mentioned scheme, elevating mechanism motion is fast, flexibly, convenient.
Described rotating mechanism 542 comprises the active rotation device be arranged on lifting arm 51 and the passive whirligig be arranged on power transmission shaft, described active rotation device and passive whirligig are in transmission connection, described active rotation device comprises the active conical gear bearing block 5421 be fixed on lifting arm 51, initiatively conical gear 5422, be fixed on the driving shaft 5423 on active conical gear, be arranged on initiatively in conical gear bearing block 5421 and the active bearings 5424 be sleeved on driving shaft 5423 and the rotary cylinder 5425 be arranged on outside lifting arm 51, described rotary cylinder and driving shaft are in transmission connection, described passive whirligig comprises the passive conical gear 5426 be fixed on power transmission shaft, to be arranged in lifting arm and the passive conical gear bearing block 5427 be fixedly connected with lifting arm and being arranged in passive conical gear bearing block and the passive conical gear bearing 5428 be sleeved on power transmission shaft, described active conical gear 5422 engages with passive conical gear 5426.
Have employed above-mentioned scheme, structure is simple, and the rotation of mechanical arm assembly that coordinated transmission effectively to drive with passive whirligig of active rotation device, can substantially increase operating efficiency.
Described hopper 3 comprises the cylindrical shell 31 with charging aperture 311 and discharging opening 321, cylindrical shell 31 upper end is provided with the door closure mechanism 32 adapted with charging aperture 311, cylindrical shell 31 center is provided with mobilizable suspension rod 33, suspension rod 33 upper end stretches out through door closure mechanism 32, lower end is positioned at cylindrical shell, be provided with in cylindrical shell 31 and be set on suspension rod 33, for the fixture 34 moving up and down spacing to suspension rod 33, fixture 34 is connected by connector 35 with suspension rod 33, this connector 35 is fixed on suspension rod 33, fixture 34 is connected with the scraping plate mechanism 36 for clearing up cylindrical shell 31 inwall, the upper end of described suspension rod 33 is provided with the promptly wheel 37 for being captured by manipulator, lower end is fixedly connected with the seal cover 38 for being sealed by discharging opening, door closure mechanism 32 is hinged with the holding device 39 for withstanding promptly wheel 37, described promptly wheel 37 and holding device 39 are with the use of formation detent mechanism for positioning suspender.
Have employed above-mentioned scheme, door closure mechanism mainly plays the effect of opening pan feeding and closed charging aperture, can prevent material from spraying out from charging aperture like this and foreign material fall in cylindrical shell, ensure that the security of operation and the purity of material, by the consumption that door closure mechanism also can add materials at any time, flexibility is high; Suspension rod plays on the one hand to be opened and the effect of closed discharging opening, scraping plate mechanism can be driven to move on the other hand, concrete, by manipulator, hopper is moved to reactor, the discharging opening of hopper is overlapped on the feeding mouth place of reactor, then suspension rod moves downward, seal cover is also synchronized with the movement, such seal cover is separated with discharging opening, and discharging opening is opened, and material just from discharging opening out; Suspension rod moves upward, and seal cover and discharging opening are fitted and closed, and such discharging opening has just been plugged, reach the effect of sealing, controlled the folding of discharging opening by suspension rod, simple and convenient, avoid the folding manually removing to operate discharging opening again, time saving and energy saving, substantially increase operating efficiency; Because suspension rod is connected by connector with fixture, the chute adapted with connector provide not only the space that suspension rod moves up and down, additionally provide the space that suspension rod rotates, here, the maximum rotation angle of suspension rod is 90 °, suspension rod rotates and drives scraping plate mechanism to rotate, thus the material be adsorbed on cylinder inboard wall can be cleaned, prevent that these materials from reacting on cylinder inboard wall, fouling etc., to such an extent as to be difficult to cleaning later, ensure neat and tidy in cylindrical shell, easy to clean; When discharging opening seals by seal cover, the position of suspension rod needs to keep inconvenience, so can be located by suspension rod by detent mechanism, this detent mechanism will be firmly grasped wheel by holding device and withstand, and can realize the function of positioning suspender, structure is simple, easy to operate, practicality is high.
Described door closure mechanism 32 comprises an intermediate plate 321 and two symmetrical arcs 322, arc 322 is separately positioned on the both sides of intermediate plate 321, intermediate plate 321 is fixedly connected with charging aperture 311, arc and intermediate plate are articulated and connected, and described arc 322 is provided with the handle 323 for folding arc.
Have employed above-mentioned scheme, because arc and intermediate plate are articulated and connected, so arc is portable plate, arc can be opened by handle time reinforced, structural design advantages of simple, easy to use.
Be provided with middle strut 313 in described cylindrical shell 31, middle strut 313 is positioned at the centre of intermediate plate 321 and fixture 34, is provided with and is set on suspension rod 33, for the positioning sleeve 314 of positioning suspender between middle strut 313 and intermediate plate 321.
Have employed above-mentioned scheme, middle strut can prop up cylindrical shell on the one hand, makes its structure become firm and durable more, makes positioning sleeve to fix suspension rod on the other hand, prevents it from left and right skew occurring.
Described holding device 39 comprises the hinged seat 391 be fixed on door closure mechanism 32, hinged seat 391 is flexibly connected hold out against stud 392 and with the fastening screw 393 holding out against stud 392 and be threaded, this fastening screw 393 is also provided with the auxiliary nut 394 for rotating fastening screw 393.
Have employed above-mentioned scheme, holding device is in not used time, can be upside down on door closure mechanism, because top stud and hinged seat are flexibly connected, can rotate, and the height not necessarily same position of suspension rod location, so need to adjust its position when holding device withstands and promptly takes turns, concrete, stud will be held out against and turn to promptly wheel below perpendicular, then auxiliary nut is rotated, drive holds out against stud and rotates to improve height, until hold out against stud can withstand promptly wheel, this design is ingenious, original and different, there is no unnecessary parts, simple and practical.
Described fixture 34 comprises the fixed cover 341 be set on suspension rod 33, the gap 342 for boom motion is provided with between fixed cover 341 and suspension rod 33, fixed cover 341 being also provided with the sliding tray 343 adapted with connector 35, the outer wall of fixed cover being fixedly connected with multiple base plate 344 for connecting scraping plate mechanism.
Have employed above-mentioned scheme, fixed cover is used for protecting suspension rod on the one hand, prevents suspension rod from being damaged by material impacting, is used on the other hand connecting blade structure.Gap in fixed cover can make boom motion smooth and easy, prevents and blocks, the phenomenons such as locking, and sliding tray provides the space that suspension rod moves up and down and rotates, and reasonable in design is simple and practical.
Described scraping plate mechanism 36 comprises the first scraper plate 361 and the second scraper plate 362 be fixedly connected with, one end of first scraper plate is connected on base plate, the other end contacts with cylinder inboard wall, and the second scraper plate is connected to the bottom of the first scraper plate, and described second scraper plate 362 is positioned at the side of seal cover 38.
Have employed above-mentioned scheme, the first scraper plate can load in cylindrical shell from charging aperture and be connected with base plate, and the second scraper plate can enter in cylindrical shell from discharging opening and be connected with the first scraper plate, and assembling is simple like this, saves time, easy access and replacing.
Described seal cover 38 is upper end diameter is little, lower end diameter is large taper and has the tube structure of cavity, and the upper end of seal cover 38 is fixedly connected on the bottom of suspension rod 33, and lower end is hatch frame, and the lower surface of sealing lid 38 flushes with discharging opening 312.
Have employed above-mentioned scheme, seal cover is arranged on suspension rod by manual assembly, concrete, clamping sleeve is arranged on the upper end of seal cover, is passing clamping sleeve and seal cover, until knob is on suspension rod by screw, the cavity of seal cover provides the space of manual operation, easy accessibility.
Described discharging opening 312 is also connected with positioning body 310, this positioning body 310 comprises the outside fix body 3101 be connected on discharging opening 312 and the inner position body 3102 being connected to seal cover 38 lower end, the joint face of inner position body and outside fix body is abducent inclined-plane 3103, described inner position body is the loop configuration of hollow, the inwall of inner position body is provided with annular lug 31021, annular lug is connected with the sealing plate 31022 for being sealed by inner position body.
Have employed above-mentioned scheme, positioning body is used for many discharging openings and further closes, and prevents the phenomenon of material from leakage.The joint face of inner position body and outside fix body be set to inclined-plane get well be in, when seal cover and inner position body move down, the space between the inwall of outside fix body and the outer wall of seal cover becomes large gradually, thus provides the passage that material flows out outward; Otherwise discharging opening is closed.This modern design, practicality is high, is sealed by seal cover by sealing plate, the screw in seal cover can be prevented downright bad, cause the phenomenon that cannot change.
Described reactor 2 is provided with the charge pipe 21 adapted with hopper discharging opening 312, and the diameter of this charge pipe 21 is greater than the diameter of discharging opening, and the mouth of pipe of charge pipe is provided with the lid 22 connected by cylinder or oil cylinder.
Have employed above-mentioned scheme, the setting of charge pipe prevents the batching in hopper from trickling down outside reactor effectively, cause waste, also play the environment of proterctive equipment periphery simultaneously, decreasing pollution, after having fed in raw material by the mouth of pipe of charge pipe by sealing of lid so that reactor carries out work, prevent cylindrical shell reaction gases from leaking outside; Lid is controlled by cylinder or oil cylinder, realizes automation mechanized operation, greatly reduces non-cutting time, improve work efficiency rate.
Cylindrical shell 31 bottom is pyramidal structure, and the diameter of its discharging opening 312 is less than the diameter of charging aperture 311, is convenient to material on the one hand and flows out from discharging opening, is convenient to its charge pipe 21 being overlapped on reactor 2 on the other hand, avoids batching to be sprinkled upon outside reactor.
Promptly wheel 37 is provided with lifting hole(eyelet) 371, before loading hopper, this hopper is needed to be placed on the position of specifying, and this hopper mobile is generally the huge tool of driving and so on, so, lifting hole(eyelet) provides lifting space, and the lifting hole(eyelet) being caught on promptly wheel by the suspension hook in driving just can move cylindrical shell, simple and convenient; That firmly grasps wheel 37 side in addition is circumferentially provided with screw thread 372, this screw thread mainly coordinates with manipulator, concrete, after loading hopper completes, need to be moved on reactor, and now normally capture promptly wheel by manipulator 5 on equipment and realize this object, in moving process, in order to prevent manipulator and promptly take turns skidding, connect insecure, so be circumferentially provided with screw thread at promptly wheel side, and manipulator is also provided with the screw thread adapted with it, is threaded connection like this and can avoids above-mentioned defect.

Claims (10)

1. prepare the production line of industrial chemicals based on reactor for one kind, it is characterized in that: comprise frame, at least two reactors, for the hopper reinforced to reactor, for the filling place of hopper and the manipulator for capturing hopper, reactor is underslung to be connected in frame, described frame be provided be connected with manipulator and for the chirokinesthetic walking mechanism of driving device, this walking mechanism is positioned at the top of reactor and is arranged on the upper surface of frame, filling place is arranged on the side of reactor and is positioned at the below of manipulator, hopper is arranged on filling place.
2. a kind of production line preparing industrial chemicals based on reactor according to claim 1, it is characterized in that: described walking mechanism comprises the walker be fixedly connected with frame and the bridge drag chain be arranged on walker, bridge drag chain is provided with mobilizable guide holder, guide holder is for connecting manipulator and driving mechanical hands movement, the front end of described bridge drag chain is fixedly connected with walker, is fixedly connected with after end bend is roundabout with manipulator.
3. a kind of production line preparing industrial chemicals based on reactor according to claim 2, is characterized in that: described manipulator comprise be flexibly connected with guide holder lifting arm, be arranged on lifting arm lower end and for capture hopper mechanical arm assembly, control the manipulator that mechanical arm assembly captures and capturing controlling organization, controlling manipulator rotation control mechanism that mechanical hand-screw turns and for controlling the elevating mechanism that lifting arm is elevated;
Gripper of manipulator bar, transmission arm and movable disk that described mechanical arm assembly comprises manipulator tie-plate, is rotationally connected with manipulator tie-plate, described transmission arm one end and gripper of manipulator bar are rotationally connected, and the other end and movable disk are rotationally connected;
Described manipulator captures controlling organization and comprises the pull bar be arranged in lifting arm and the cylinder with lock being arranged on lifting arm top, described pull bar upper end and cylinder with lock are in transmission connection, lower end and the movable disk of pull bar are rotationally connected, and described movable disk axial locking is on pull bar;
Described manipulator rotation control mechanism comprises the power transmission shaft be sleeved on pull bar and the rotating mechanism controlling power transmission shaft rotation, and described power transmission shaft lower end is fixedly connected with manipulator tie-plate.
Described elevating mechanism comprise be fixed on tooth bar outside lifting arm, with tooth bar meshed gears and the motor that is connected with gear drive, motor is arranged on walker.
4. a kind of production line preparing industrial chemicals based on reactor according to claim 3, it is characterized in that: described rotating mechanism comprises the active rotation device be arranged on lifting arm and the passive whirligig be arranged on power transmission shaft, described active rotation device and passive whirligig are in transmission connection, described active rotation device comprises the active conical gear bearing block be fixed on lifting arm, initiatively conical gear, be fixed on the driving shaft on active conical gear, be arranged on initiatively in conical gear bearing block and the active bearings be sleeved on driving shaft and the rotary cylinder be arranged on outside lifting arm, described rotary cylinder and driving shaft are in transmission connection, described passive whirligig comprises the passive conical gear be fixed on power transmission shaft, to be arranged in lifting arm and the passive conical gear bearing block be fixedly connected with lifting arm and being arranged in passive conical gear bearing block and the passive conical gear bearing be sleeved on power transmission shaft, described active conical gear engages with passive conical gear.
5. a kind of production line preparing industrial chemicals based on reactor according to claim 1, it is characterized in that: described hopper comprises the cylindrical shell with charging aperture and discharging opening, cylindrical shell upper end is provided with the door closure mechanism adapted with charging aperture, body centre is provided with mobilizable suspension rod, suspension rod upper end stretches out through door closure mechanism, lower end is positioned at cylindrical shell, be provided with in cylindrical shell and be set on suspension rod, for the spacing fixture that moves up and down to suspension rod, fixture is connected by connector with suspension rod, this connector is fixed on suspension rod, fixture is connected with the scraping plate mechanism for clearing up cylinder inboard wall, the upper end of described suspension rod is provided with the promptly wheel for being captured by manipulator, lower end is fixedly connected with the seal cover for being sealed by discharging opening, door closure mechanism is hinged with the holding device for withstanding promptly wheel, described promptly wheel and holding device are with the use of formation detent mechanism for positioning suspender.
6. a kind of production line preparing industrial chemicals based on reactor according to claim 5, it is characterized in that: described holding device comprises the hinged seat be fixed on door closure mechanism, hinged seat is flexibly connected hold out against stud and with the fastening screw holding out against stud and be threaded, this fastening screw is also provided with the auxiliary nut for rotating fastening screw.
7. a kind of production line preparing industrial chemicals based on reactor according to claim 5, it is characterized in that: described fixture comprises the fixed cover be set on suspension rod, the gap for boom motion is provided with between fixed cover and suspension rod, fixed cover being also provided with the sliding tray adapted with connector, the outer wall of fixed cover being fixedly connected with multiple base plate for connecting scraping plate mechanism.
8. a kind of production line preparing industrial chemicals based on reactor according to claim 7, it is characterized in that: described scraping plate mechanism comprises the first scraper plate and the second scraper plate that are fixedly connected with, one end of first scraper plate is connected on base plate, the other end contacts with cylinder inboard wall, second scraper plate is connected to the bottom of the first scraper plate, described second scraper plate is positioned at the side of seal cover, described seal cover is that upper end diameter is little, the taper that lower end diameter is large and there is the tube structure of cavity, the upper end of seal cover is fixedly connected on the bottom of suspension rod, lower end is hatch frame, the lower surface of sealing lid flushes with discharging opening.
9. a kind of production line preparing industrial chemicals based on reactor according to claim 5, it is characterized in that: described discharging opening is also connected with positioning body, this positioning body comprises the outside fix body be connected on discharging opening and the inner position body being connected to seal cover lower end, the joint face of inner position body and outside fix body is abducent inclined-plane, described inner position body is the loop configuration of hollow, the inwall of inner position body is provided with annular lug, annular lug is connected with the sealing plate for being sealed by inner position body.
10. a kind of production line preparing industrial chemicals based on reactor according to claim 5, it is characterized in that: described reactor is provided with the charge pipe adapted with hopper discharging opening, the diameter of this charge pipe is greater than the diameter of discharging opening, and the mouth of pipe of charge pipe is provided with the lid connected by cylinder or oil cylinder.
CN201520754557.4U 2015-09-25 2015-09-25 Production line based on reation kettle prepares industrial chemicals CN205007957U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108479654A (en) * 2018-05-17 2018-09-04 蒋旭 A kind of chemical reaction workshop platform structure and working method
CN108554320A (en) * 2018-05-17 2018-09-21 蒋旭 A kind of stage apparatus that chemical reaction is built and working method
CN109066048A (en) * 2018-07-03 2018-12-21 东莞理工学院 A kind of high-gain circular polarized antenna
CN110078646A (en) * 2019-05-13 2019-08-02 浙江嘉化新材料有限公司 A kind of production method of pair of methylsulfonyltoluene

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108479654A (en) * 2018-05-17 2018-09-04 蒋旭 A kind of chemical reaction workshop platform structure and working method
CN108554320A (en) * 2018-05-17 2018-09-21 蒋旭 A kind of stage apparatus that chemical reaction is built and working method
CN109066048A (en) * 2018-07-03 2018-12-21 东莞理工学院 A kind of high-gain circular polarized antenna
CN110078646A (en) * 2019-05-13 2019-08-02 浙江嘉化新材料有限公司 A kind of production method of pair of methylsulfonyltoluene

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