CN204996896U - Full -automatic pipe fitting turn -ups equipment - Google Patents
Full -automatic pipe fitting turn -ups equipment Download PDFInfo
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- CN204996896U CN204996896U CN201520647260.8U CN201520647260U CN204996896U CN 204996896 U CN204996896 U CN 204996896U CN 201520647260 U CN201520647260 U CN 201520647260U CN 204996896 U CN204996896 U CN 204996896U
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- pipe fitting
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- automatic pipe
- safe house
- hydraulic cylinder
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Abstract
The utility model relates to a full -automatic pipe fitting turn -ups equipment, including safety protection system, hydraulic pressure station, pneumatic triple piece, PLC controller, power device, pneumatic means, dead point mechanism, closing device, turn -ups mechanism and work piece location centre form, the safety protection system includes safe room, and safe room is equipped with the rolling slats door, and PLC controller, hydraulic pressure station and pneumatic triple piece set up on the right side in safety room, sets up closing device on setting up workstation, workstation in the safe room, and closing device and the dead point mechanism of both sides are connected, set up work piece location centre form in the closing device, and the work piece is fixed a position and is set up turn -ups mechanism above the centre form. The utility model discloses an easy operation, the automation equipment that safety is convenient, the nature controlled is strong, one shot forming is rateed highly. The real blank of having filled in at home. Make T venturi tube butt joint technology need not the welding mode, low in production cost makes the product in quality and prominent in appearance.
Description
Technical field
The utility model relates to plant equipment, particularly the full-automatic pipe fitting flanging device of one.
Background technology
The docking of T-shaped pipe adopts socket welding type and docking welded type usually, socket welding type: the pipe fitting then stainless steel tube inserting pipe elements bellmouth part being done argon arc welding along tubing edge one circle.Docking welded type: stainless steel tube and pipe fitting are made the pipe fitting of a circle argon arc welding to opening's edge opposite joint.The problems such as welded rear yielding, presentation quality can not get effective raising, and parity product ratio is high.
Current existing pore flanger, based on machinery and manual formula, cannot realize automation.
Summary of the invention
Technical problem to be solved in the utility model is to provide full-automatic pipe fitting flanging device, realizes pore flange reaming automation, increases work efficiency, and improves yield rate.
For achieving the above object, the utility model realizes by the following technical solutions:
Full-automatic pipe fitting flanging device, comprise security protection system, Hydraulic Station, pneumatic triple piece, PLC, power set, pneumatic means, dead point mechanism, hold down gag, flange body and Workpiece fixing internal mold, described security protection system comprises safe house, safe house is provided with rolling screen door, PLC, Hydraulic Station and pneumatic triple piece are arranged on the right side of safe house, in safe house, workbench is set, workbench arranges hold down gag, hold down gag is connected with the dead point mechanism of both sides, Workpiece fixing internal mold is set in hold down gag, above Workpiece fixing internal mold, flange body is set.
Described flange body is combined by withdrawing pattern mould and Die attach, and Die attach is fixed in the draw-in groove in withdrawing pattern mould.
Described dead point mechanism is made up of guide holder and the limiting plate be arranged on guide holder, and guide holder is fixed on safe house inwall.
Described hold down gag comprises fixed mount, and fixed mount is provided with connecting axle, and the Workpiece clamping shell of split is connected on connecting axle.
Described power set comprise withdrawing pattern hydraulic cylinder and compression hydraulic cylinder, withdrawing pattern hydraulic cylinder and Die attach are fixed by alignment pin, compression hydraulic cylinder connects guide holder and Workpiece clamping shell respectively by contiguous block, and withdrawing pattern hydraulic cylinder and compression hydraulic cylinder are fixed on safe house inwall;
Described pneumatic means comprises connecting rod cylinder and ejector pin cylinder, and connecting rod cylinder is connected to Workpiece clamping shell rear portion, and ejector pin cylinder connects the bullet pin assembly that can eject alignment pin, and connecting rod cylinder and ejector pin cylinder are fixed on safe house inwall.
The rolling screen door of described safe house and the safety control system of PLC chain, rolling screen door both sides are provided with safe light curtain, safe house front be provided with touch-screen and ready, suspend, scram button, safe house top is provided with three look status indicator lamps.
Operation principle of the present utility model is: full-automatic pipe fitting flanging device is used for dividing round hole part in the middle part of T-shaped pipe carrying out flange process.The power set of special plane are provided by Hydraulic Station, and PLC is used for the action of hydraulic cylinder, compress hydraulic cylinder and drive dead point mechanism action, hold down gag workpiece pressing; Flange body drives the upwards action of withdrawing pattern grinding tool, circular cross-esction reaming in the middle part of T-shaped pipe by hydraulic cylinder.Full-automatic pipe fitting flanging device is by manual operation touch-screen, and PLC control, hydraulic pressure and supply source of the gas have assisted whole technological process.
Compared with prior art, the beneficial effects of the utility model are:
1. when full-automatic pipe fitting flanging device rolling screen door is by improper opening, system is out of service and report to the police, and effectively can ensure the safe handling of system.
2. full-automatic pipe fitting flanging device is provided with safe light curtain, and operator is when operation position works, and hydraulic cylinder can not action, ensures the safety of operator.
3 be provided with in operation position ready, suspend and scram button, when meeting accident, operator can press scram button in time.
4. three look status indicator lamps, feed back to operator by working state of system intuitively.
5. full-automatic pipe fitting flanging device is provided with rolling screen door, and after manually pressing start button, rolling screen door falls, and prevents workman's maloperation in equipment moving process from blocking light curtain, causes equipment alarm to be shut down.
6. withdrawing pattern mould and Workpiece clamping hull shape shape can adjust according to processing needs.
The utility model be simple to operate, safe ready, can handling a kind of automation equipment by force, one-shot forming rate is high.Really at home fill in blank.Make T-shaped pipe butt-joint process without the need to welding manner, production cost is low, makes product in quality and highlights in appearance.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the full-automatic pipe fitting flanging device of the utility model.
Fig. 2 is full-automatic pipe fitting flanging device internal structure schematic diagram.
Fig. 3 is full-automatic pipe fitting flanging device internal structure top view.
Fig. 4 is full-automatic pipe fitting flanging device internal structure front view.
Fig. 5 is flange body structural representation.
In figure: 1-safe house 2-PLC controller 3-touch-screen 4-Hydraulic Station 5-pneumatic triple piece 6-workbench 7-hold down gag 8-dead point mechanism 9-compresses hydraulic cylinder 10-withdrawing pattern hydraulic cylinder 11-connecting rod cylinder 12-ejector pin cylinder 13-Workpiece fixing internal mold 14-flange body 15-guide holder 16-limiting plate 17-Workpiece clamping shell 18-fixed mount 19-connecting axle 20-bullet pin assembly 21-contiguous block 22-withdrawing pattern mould 23-Die attach 24-rolling screen door
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further illustrated:
As Figure 1-4, full-automatic pipe fitting flanging device, comprise security protection system, Hydraulic Station 4, pneumatic triple piece 5, PLC 2, power set, pneumatic means, dead point mechanism 8, hold down gag 7, flange body 14 and Workpiece fixing internal mold 13, described security protection system comprises safe house 1, safe house 1 is provided with rolling screen door 24, PLC 2, Hydraulic Station 4 and pneumatic triple piece 5 are arranged on the right side of safe house 1, workbench 6 is set in safe house 1, workbench 6 is arranged hold down gag 7, hold down gag 7 is connected with the dead point mechanism 8 of both sides, Workpiece fixing internal mold 13 is set in hold down gag 7, flange body 14 is set above Workpiece fixing internal mold 13.
Power set comprise withdrawing pattern hydraulic cylinder 10 and compression hydraulic cylinder 9, and withdrawing pattern hydraulic cylinder 10 and compression hydraulic cylinder 9 are fixed on safe house 1 inwall; Pneumatic means comprises connecting rod cylinder 11 and ejector pin cylinder 12, and connecting rod cylinder 11 and ejector pin cylinder 12 are fixed on safe house 1 inwall.
Dead point mechanism 8 is made up of guide holder 15 and the limiting plate 16 be arranged on guide holder, and guide holder 15 is fixed on safe house 1 inwall, and hold down gag 7 comprises fixed mount 18, and fixed mount 18 is provided with connecting axle 19, and the Workpiece clamping shell 17 of split is connected on connecting axle 19.Withdrawing pattern hydraulic cylinder 10 and Die attach 23 are fixed by alignment pin, compression hydraulic cylinder 9 connects guide holder 15 and Workpiece clamping shell 17 respectively by contiguous block 21, connecting rod cylinder 11 is connected to Workpiece clamping shell 17 rear portion, and ejector pin cylinder 12 connects the bullet pin assembly 20 that can eject alignment pin.
The rolling screen door 24 of safe house 1 is chain with the safety control system of PLC 2, and rolling screen door 24 both sides are provided with safe light curtain, and safe house 1 front is provided with touch-screen 3 and ready, time-out, scram button, and safe house top is provided with three look status indicator lamps.
As shown in Figure 5, described flange body is combined by withdrawing pattern mould 22 and Die attach 23, and Die attach is fixed in the draw-in groove in withdrawing pattern mould.
Operation principle of the present utility model is: full-automatic pipe fitting flanging device is used for dividing round hole part in the middle part of T-shaped pipe carrying out flange process.The power set of special plane are provided by Hydraulic Station, and PLC is used for the action of hydraulic cylinder, compress hydraulic cylinder and drive dead point mechanism action, hold down gag workpiece pressing; Flange body drives the upwards action of withdrawing pattern grinding tool, circular cross-esction reaming in the middle part of T-shaped pipe by hydraulic cylinder.Full-automatic pipe fitting flanging device is by manual operation touch-screen, and PLC control, hydraulic pressure and supply source of the gas have assisted whole technological process.
Be only general principle of the present utility model above, not impose any restrictions the utility model, every foundation the utility model carries out equivalent variations and modification to it, all within the category of the art of this patent protection scheme.
Claims (7)
1. full-automatic pipe fitting flanging device, it is characterized in that, comprise security protection system, Hydraulic Station, pneumatic triple piece, PLC, power set, pneumatic means, dead point mechanism, hold down gag, flange body and Workpiece fixing internal mold, described security protection system comprises safe house, safe house is provided with rolling screen door, PLC, Hydraulic Station and pneumatic triple piece are arranged on the right side of safe house, in safe house, workbench is set, workbench arranges hold down gag, hold down gag is connected with the dead point mechanism of both sides, Workpiece fixing internal mold is set in hold down gag, above Workpiece fixing internal mold, flange body is set.
2. full-automatic pipe fitting flanging device according to claim 1, it is characterized in that, described flange body is combined by withdrawing pattern mould and Die attach, and Die attach is fixed in the draw-in groove in withdrawing pattern mould.
3. full-automatic pipe fitting flanging device according to claim 1, is characterized in that, described dead point mechanism is made up of guide holder and the limiting plate be arranged on guide holder, and guide holder is fixed on safe house inwall.
4. full-automatic pipe fitting flanging device according to claim 1, it is characterized in that, described hold down gag comprises fixed mount, and fixed mount is provided with connecting axle, and the Workpiece clamping shell of split is connected on connecting axle.
5. full-automatic pipe fitting flanging device according to claim 1, it is characterized in that, described power set comprise withdrawing pattern hydraulic cylinder and compression hydraulic cylinder, withdrawing pattern hydraulic cylinder and Die attach are fixed by alignment pin, compression hydraulic cylinder connects guide holder and Workpiece clamping shell respectively by contiguous block, and withdrawing pattern hydraulic cylinder and compression hydraulic cylinder are fixed on safe house inwall.
6. full-automatic pipe fitting flanging device according to claim 1, it is characterized in that, described pneumatic means comprises connecting rod cylinder and ejector pin cylinder, connecting rod cylinder is connected to Workpiece clamping shell rear portion, ejector pin cylinder connects the bullet pin assembly that can eject alignment pin, and connecting rod cylinder and ejector pin cylinder are fixed on safe house inwall.
7. full-automatic pipe fitting flanging device according to claim 1, it is characterized in that, the rolling screen door of described safe house and the safety control system of PLC chain, rolling screen door both sides are provided with safe light curtain, safe house front is provided with touch-screen and ready, time-out, scram button, and safe house top is provided with three look status indicator lamps.
Priority Applications (1)
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CN201520647260.8U CN204996896U (en) | 2015-08-24 | 2015-08-24 | Full -automatic pipe fitting turn -ups equipment |
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CN201520647260.8U CN204996896U (en) | 2015-08-24 | 2015-08-24 | Full -automatic pipe fitting turn -ups equipment |
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CN204996896U true CN204996896U (en) | 2016-01-27 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105033007A (en) * | 2015-08-24 | 2015-11-11 | 鞍山松意机器人制造有限公司 | Full-automatic pipe edge turning device and edge turning machining technology |
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2015
- 2015-08-24 CN CN201520647260.8U patent/CN204996896U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105033007A (en) * | 2015-08-24 | 2015-11-11 | 鞍山松意机器人制造有限公司 | Full-automatic pipe edge turning device and edge turning machining technology |
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