CN204981724U - Extraction element of dragon fruit pigment - Google Patents
Extraction element of dragon fruit pigment Download PDFInfo
- Publication number
- CN204981724U CN204981724U CN201520564906.6U CN201520564906U CN204981724U CN 204981724 U CN204981724 U CN 204981724U CN 201520564906 U CN201520564906 U CN 201520564906U CN 204981724 U CN204981724 U CN 204981724U
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- Prior art keywords
- pot
- extraction
- pipeline
- vacuum drying
- drying chamber
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- 238000000605 extraction Methods 0.000 title claims abstract description 79
- 239000000049 pigment Substances 0.000 title claims abstract description 52
- 244000157072 Hylocereus undatus Species 0.000 title claims abstract description 29
- 235000018481 Hylocereus undatus Nutrition 0.000 title claims abstract description 29
- 238000001291 vacuum drying Methods 0.000 claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 7
- 240000008086 Echinocereus enneacanthus Species 0.000 claims description 19
- 235000010837 Echinocereus enneacanthus subsp brevispinus Nutrition 0.000 claims description 19
- 235000006850 Echinocereus enneacanthus var dubius Nutrition 0.000 claims description 19
- 238000005485 electric heating Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 3
- 239000002904 solvent Substances 0.000 abstract 2
- 230000010354 integration Effects 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 description 9
- 239000002994 raw material Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- ZOJBYZNEUISWFT-UHFFFAOYSA-N allyl isothiocyanate Chemical compound C=CCN=C=S ZOJBYZNEUISWFT-UHFFFAOYSA-N 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000020990 white meat Nutrition 0.000 description 2
- 241000219357 Cactaceae Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 206010015150 Erythema Diseases 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 206010048245 Yellow skin Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 235000020989 red meat Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- SWGJCIMEBVHMTA-UHFFFAOYSA-K trisodium;6-oxido-4-sulfo-5-[(4-sulfonatonaphthalen-1-yl)diazenyl]naphthalene-2-sulfonate Chemical compound [Na+].[Na+].[Na+].C1=CC=C2C(N=NC3=C4C(=CC(=CC4=CC=C3O)S([O-])(=O)=O)S([O-])(=O)=O)=CC=C(S([O-])(=O)=O)C2=C1 SWGJCIMEBVHMTA-UHFFFAOYSA-K 0.000 description 1
- 238000002137 ultrasound extraction Methods 0.000 description 1
Landscapes
- Seasonings (AREA)
- Processing Of Solid Wastes (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The utility model provides an extraction element of dragon fruit pigment, enter the mouth, draw pot, ultrasonic transmitter, electric heater, siphon, store the liquid bottle including material crusher, extraction solvent, wherein, the top of drawing the pot is equipped with material crusher and extraction solvent entry, is equipped with the ultrasonic transmitter on drawing the side of pot, draws bottom of a boiler portion and is equipped with the electric heater, and a bottom of drawing to the side of the pot is equipped with the mouth of pipe, and the siphon passes through the mouth of pipe with draw the pot and link to each other, the afterbody export of siphon highly be less than the bottom of drawing the pot, the volume of storing the liquid bottle is greater than the volume that draws the pot, the afterbody of siphon just stretch into in store in the liquid bottle. The utility model discloses technique and device integration has been carried out with the extraction process of dragon fruit pigment, the automation mechanized operation can be realized, it is efficient, easy and simple to handle, having assembleed the vacuum drying device, can directly having produced the thick product of dragon fruit pigment, directly will be dragon fruit pigment powder including the production of material of dragon fruit pigment, the whole structure is simple, and design benefit is suitable for industrialization manufacturing and production.
Description
Technical Field
The utility model belongs to solution extraction element field especially relates to extraction element of dragon fruit pigment.
Background
Pitaya is a succulent plant belonging to the genus trigonostema of the family Cactaceae and belonging to the epiphytic type, commonly known as "measuring tape", also known as red dragon fruit and the like. At present, the dragon fruits are planted in China Hainan, Fujian, Guangdong, Guangxi and other places, and are sold in markets, and the varieties of the dragon fruits are divided into 3 varieties of red-skin white meat, red-skin red meat, yellow-skin white meat and the like according to the colors of the peel and pulp of the dragon fruits. The pitaya fruit is rich in a large amount of natural pigments, the color from skin to meat is rose red to purple red, and the pitaya fruit is a good source for extracting and processing the natural pigments. At present, researches on the pigment of the dragon fruit at home and abroad are not reported, and the researches on the composition, the structure and the content of the pigment of the dragon fruit are beneficial to the comprehensive utilization of the dragon fruit and the application and the development of the natural pigment of the dragon fruit.
The extraction of the pitaya pigment is a great research hotspot in the field of food at present. The extraction method adopted at present mainly adopts solution extraction as a main method or adopts ultrasonic wave to carry out auxiliary extraction so as to improve the extraction efficiency. At present, the technology for extracting the pigment by the ultrasonic extraction method comprises the following steps: grinding and crushing raw materials containing pitaya pigment, then leaching pitaya peel by using an extracting agent, and simultaneously performing auxiliary extraction by using an ultrasonic emitter so as to improve the extraction efficiency of the pigment.
However, the method has complex process, the whole process needs manual operation, and the method is very complicated and has low efficiency.
Disclosure of Invention
An object of the utility model is to provide a dragon fruit pigment's extraction element adopts the extraction process of automatic means completion pigment to solve current extraction method and rely on manual operation, defect of inefficiency.
The utility model provides a scheme that above-mentioned technical problem adopted is:
the extraction device of the dragon fruit pigment comprises a material crusher, an extractant inlet, an extraction pot, an ultrasonic emitter, an electric heating furnace, a siphon and a liquid storage bottle; wherein,
the top of the extraction pot is provided with a material crusher and an extractant inlet, the side surface of the extraction pot is provided with an ultrasonic emitter, the bottom of the extraction pot is provided with an electric heating furnace, the bottom of the side surface of the extraction pot is provided with a pipe orifice, the siphon is connected with the extraction pot through the pipe orifice, and the height of the tail outlet of the siphon is lower than that of the bottom of the extraction pot;
the volume of the liquid storage bottle is larger than that of the extraction pot, and the tail part of the siphon tube just extends into the liquid storage bottle.
Preferably, the dragon fruit pigment extraction device further comprises a pipeline, a high-pressure sprayer, a spray head, a vacuum drying chamber, a vacuum pump, an exhaust port and a material taking door, wherein the bottom of the liquid storage bottle is also provided with the pipeline which is communicated with the vacuum drying chamber through the pipeline, the middle part of the pipeline is provided with the high-pressure sprayer, and an outlet at the tail part of the pipeline is provided with the spray head;
the tail part of the pipeline extends into the vacuum drying chamber, a vacuum pump is arranged on the side edge of the vacuum drying chamber and used for vacuumizing the vacuum drying chamber, an exhaust port is arranged at the top of the vacuum drying chamber and used for exhausting the vaporous extractant, and the vacuum drying chamber, the tail part of the pipeline, the vacuum pump and the exhaust port form a closed space;
and a material taking door is arranged at the lower part of the vacuum drying chamber and is used for taking out the dried pigment powder.
Preferably, the pitaya pigment extraction device is integrally formed, an outer cover is arranged outside the extraction pot, the ultrasonic emitter, the electric heating furnace, the siphon tube, the liquid storage bottle, the pipeline, the high-pressure sprayer, the spray head, the vacuum drying chamber, the vacuum pump, the exhaust port and the material taking door, a material crusher of the pitaya pigment extraction device is fixed on the outer cover, an inlet of the material crusher extends into the outer cover and extends into the extraction pot, and a through hole is formed in the outer cover and used for installing an extractant circulation pipeline and an exhaust pipeline.
The utility model discloses a theory of operation is: the dragon fruit peel is led into an extraction pot through a material crusher, and an extracting agent is also led into the extraction pot through an extracting agent inlet. The bottom of the extraction pot is provided with an electric heating furnace which can heat the raw material and the extracting agent, and the left ultrasonic emitter can also carry out ultrasonic treatment on the raw material and the extracting agent, when the liquid reaches a certain height and is level with the top of the siphon tube, the siphoning phenomenon can occur, the pigment extracting solution flows out completely and flows into a liquid storage bottle, and the extracting solution is pumped into a high-pressure sprayer through a pipeline.
The utility model has the advantages that:
(1) the extraction process of the pitaya pigment is integrated with a device through technology, so that automatic operation can be realized, the efficiency is high, and the operation is simple and convenient;
(2) the vacuum drying device is integrated, the crude product of the dragon fruit pigment can be directly produced, the raw material containing the dragon fruit pigment is directly produced into the dragon fruit pigment powder, the whole machine is simple in structure, ingenious in design and suitable for industrial manufacturing and production.
Drawings
Fig. 1 is a schematic structural diagram of the dragon fruit pigment extraction device of the present invention. In the figure, 1 a housing; 2, a material crusher; 3 an extractant inlet; 4, an extraction pot; 5, an ultrasonic transmitter; 6, an electric heating furnace; 7 siphon pipe; 8 liquid storage bottle; 9 a pipeline; 10 high pressure sprayer; 11 a spray head; 12 a vacuum drying chamber; 13 a vacuum pump; 14 an exhaust port; 15 a material taking gate.
Detailed Description
The technical solution of the present invention will be further described below with reference to the most preferred embodiments of the present invention.
Referring to fig. 1, the device for extracting pitaya pigment includes: the device comprises a housing 1, a material crusher 2, an extractant inlet 3, an extraction pot 4, an ultrasonic emitter 5, an electric heating furnace 6, a siphon tube 7, a liquid storage bottle 8, a pipeline 9, a high-pressure sprayer 10, a spray head 11, a vacuum drying chamber 12, a vacuum pump 13, an exhaust port 14 and a material taking door 15.
The outer cover 1 of the dragon fruit pigment extraction device fixes all parts of the dragon fruit pigment extraction device on the outer cover 1.
Wherein, the material crusher 2 extends into the outer cover 1 and the extraction pot 4 for guiding the raw materials into the extraction pot 4.
Wherein, the extractant inlet 3 extends into the outer cover 1 and extends into the extraction pot 4 for guiding the extractant into the extraction pot 4.
Wherein, the extraction pot 4 is in a hollow cylinder shape and is used for containing materials and an extracting agent, thereby extracting the pigment by adopting an extraction method.
Wherein, be equipped with ultrasonic emitter 5 on the side of extracting pot 4, carry out ultrasonic emission and handle, be favorable to improving extraction efficiency.
Wherein, the bottom of the extraction pot 4 is provided with an electric heater 6 for controlling the temperature of the extraction pot 4, thereby heating the extractant according to the extraction requirement and improving the extraction efficiency.
The bottom of the side surface of the extraction pot 4 is provided with a pipe orifice, the siphon tube 7 is connected with the extraction pot 4 through the pipe orifice, and the height of the tail outlet of the siphon tube 7 is lower than the bottom of the extraction pot 4 and is used for pumping pigment extracting solution into the high-pressure sprayer 10 through a pipeline.
The liquid storage bottle 8 is hollow cuboid, the volume of the liquid storage bottle is larger than that of the extraction pot 4, and the tail part of the siphon tube 7 is just extended into the liquid storage bottle 8 and used for storing pigment extracting solution.
Wherein, the bottom of the liquid storage bottle 8 is also provided with a pipeline 9 communicated with the vacuum drying chamber 12.
Wherein, the middle part of the pipeline 9 is provided with a high-pressure sprayer 10 which is used for extracting liquid extracting solution from the liquid storage bottle 8 and spraying the liquid extracting solution into fog drops.
Wherein, the outlet at the tail part of the pipeline 9 is provided with a spray head 11 which is matched with a high-pressure sprayer 10, thereby atomizing the sprayed extracting solution.
Wherein the tail part of the pipeline 9 extends into the vacuum drying chamber 12.
Wherein, the vacuum drying chamber is provided with a vacuum pump 13 at the side for vacuumizing the vacuum drying chamber 12.
Wherein the vacuum drying chamber 12 has an exhaust port 14 at the top for exhausting the evaporated extractant.
Wherein, the lower part of the vacuum drying chamber is provided with a material taking door 15 for taking out dried dragon fruit pigment powder.
The operating principle of the pitaya pigment extraction device is as follows:
dried pitaya peel is introduced into a cylindrical extraction pot 4 through a material crusher 2, and an extractant is also introduced into the extraction pot 4 through an extractant inlet 3. Meanwhile, the bottom of the extraction pot 4 is provided with an electric heating furnace 6 which can heat the raw materials and the extracting agent, and an ultrasonic emitter 5 arranged at the bottom outside the extraction pot 4 can generate ultrasonic waves in the extraction pot and improve the extraction efficiency by utilizing the cavitation of the ultrasonic waves. When the liquid reaches a certain height and is level with the top of the siphon tube 7 along with the continuous dripping of the extracting agent, the siphonage phenomenon can occur, the pigment extracting solution flows out completely and flows into the cuboid liquid storage bottle 8, the extracting solution is pumped into the high-pressure sprayer 10 through the pipeline 9, the pigment extracting solution is sprayed into fog drops by the high-pressure pump sprayer 10 due to the high-pressure principle and is sprayed out from the spray head 11, the sprayed liquid extracting agent is quickly evaporated due to the very low pressure in the cuboid vacuum drying chamber 12 and is discharged through the air outlet 14, and the pigment powder is scattered at the bottom of the vacuum drying chamber 12 under the action of gravity, so that the separation of the pigment and the extracting solution is realized.
The utility model has the advantages that: the extraction process of the pitaya pigment is integrated with a device through technology, so that automatic operation can be realized, the efficiency is high, and the operation is simple and convenient; the vacuum drying device is integrated, the crude product of the pigment can be directly produced, the raw material containing the pitaya pigment is directly produced into the pitaya pigment powder, the structure of the whole machine is simple, the design is ingenious, and the method is suitable for industrial manufacturing and production.
Claims (3)
1. The extraction device of the dragon fruit pigment is characterized by comprising a material crusher, an extractant inlet, an extraction pot, an ultrasonic emitter, an electric heating furnace, a siphon and a liquid storage bottle; wherein,
the top of the extraction pot is provided with a material crusher and an extractant inlet, the side surface of the extraction pot is provided with an ultrasonic emitter, the bottom of the extraction pot is provided with an electric heating furnace, the bottom of the side surface of the extraction pot is provided with a pipe orifice, the siphon is connected with the extraction pot through the pipe orifice, and the height of the tail outlet of the siphon is lower than that of the bottom of the extraction pot;
the volume of the liquid storage bottle is larger than that of the extraction pot, and the tail part of the siphon tube just extends into the liquid storage bottle.
2. The extraction device of the pitaya pigment according to claim 1, further comprising a pipeline, a high-pressure sprayer, a nozzle, a vacuum drying chamber, a vacuum pump, an exhaust port and a material taking door, wherein the bottom of the liquid storage bottle is further provided with the pipeline which is communicated with the vacuum drying chamber through the pipeline, the middle of the pipeline is provided with the high-pressure sprayer, and an outlet at the tail part of the pipeline is provided with the nozzle;
the tail part of the pipeline extends into the vacuum drying chamber, a vacuum pump is arranged on the side edge of the vacuum drying chamber and used for vacuumizing the vacuum drying chamber, an exhaust port is arranged at the top of the vacuum drying chamber and used for exhausting the vaporous extractant, and the vacuum drying chamber, the tail part of the pipeline, the vacuum pump and the exhaust port form a closed space;
and a material taking door is arranged at the lower part of the vacuum drying chamber and is used for taking out dried dragon fruit pigment powder.
3. The extraction device of the pitaya pigment according to claim 2, wherein the extraction device of the pitaya pigment is integrally formed, a housing is arranged outside the extraction pot, the ultrasonic emitter, the electric heating furnace, the siphon tube, the liquid storage bottle, the pipeline, the high-pressure sprayer, the spray head, the vacuum drying chamber, the vacuum pump, the exhaust port and the material taking door, a material crusher of the extraction device of the pitaya pigment is fixed on the housing, an inlet of the material crusher extends into the housing and extends into the extraction pot, and a through hole is formed in the housing and used for installing an extractant flowing pipeline and an exhaust pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520564906.6U CN204981724U (en) | 2015-07-31 | 2015-07-31 | Extraction element of dragon fruit pigment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520564906.6U CN204981724U (en) | 2015-07-31 | 2015-07-31 | Extraction element of dragon fruit pigment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204981724U true CN204981724U (en) | 2016-01-20 |
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ID=55116109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520564906.6U Expired - Fee Related CN204981724U (en) | 2015-07-31 | 2015-07-31 | Extraction element of dragon fruit pigment |
Country Status (1)
| Country | Link |
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| CN (1) | CN204981724U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106947289A (en) * | 2017-04-10 | 2017-07-14 | 广东职业技术学院 | A kind of vegetable colour extraction machine people |
| CN107224748A (en) * | 2016-03-24 | 2017-10-03 | 卢奕祥 | A kind of pigment collection device |
-
2015
- 2015-07-31 CN CN201520564906.6U patent/CN204981724U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107224748A (en) * | 2016-03-24 | 2017-10-03 | 卢奕祥 | A kind of pigment collection device |
| CN106947289A (en) * | 2017-04-10 | 2017-07-14 | 广东职业技术学院 | A kind of vegetable colour extraction machine people |
| CN106947289B (en) * | 2017-04-10 | 2019-11-08 | 广东职业技术学院 | A kind of vegetable colour extraction machine people |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20180731 |