CN204977535U - Automatic make mould machine - Google Patents
Automatic make mould machine Download PDFInfo
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- CN204977535U CN204977535U CN201520547628.3U CN201520547628U CN204977535U CN 204977535 U CN204977535 U CN 204977535U CN 201520547628 U CN201520547628 U CN 201520547628U CN 204977535 U CN204977535 U CN 204977535U
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Abstract
The utility model provides an automatic make mould machine, the mould press packed bale of deserving beating draw together and beat mould mechanism and control system, beat mould mechanism and contain the frame, are equipped with on the frame and step on head and moving mechanism, moving mechanism contains: step on the head march the motor, step on first lift cylinder, gear box, transmission shaft and pulley, control system contains controller PLC, relay, control valve and control button, controller PLC's input is equipped with a plurality of control buttons, is equipped with the reset switch between controller PLC and the control button, controller PLC's output is equipped with a plurality of relays, this at least one control valve of relay control, control valve locate respectively step on the head march the motor with step on among first lift cylinder's the hydraulic circuit, control system steps on march motor or step on first lift cylinder of head according to the control signal drive of transmission, and then the control motion of stepping on the head, solves the problem that the operation is inconvenient, labour cost is high and the fault rate is high that current manually operation exists.
Description
Technical field
The utility model belongs to technical field of agricultural mechanical equipment, particularly relates to a kind of die tapping machine automatically.
Background technology
At present, domestic existing cotton baling equipment is mainly used in the seed cotton die tapping of machine cotton picking or hand picked cotton, the Main Function stepping on head part be unginned cotton is paved from front to back equably then jam on solid; Existing seed cotton die tapping machine is stepped on before and after head or moved up and down is all realized by artificial manual operation, and Problems existing like this is: one, need people to be manual operation, there is the problem of inconvenient operation; Two, need artificial manual operation in real time, make labour cost high; Three, people for manual operation unskilled time, namely easily cause accident in various degree, also there is the high problem of fault rate for manual operation in people.Therefore, based on the problems referred to above, this application provides and a kind ofly realize automatic control, the easy to operate and automatic die tapping machine of cost and failure rate is low.
Summary of the invention
The purpose of this utility model is to provide a kind of control automatically, easy to operate and the automatic die tapping machine of cost and failure rate is low, it comprises molding mechanism (1) and control system, described molding mechanism (1) comprises framework (1-11), framework (1-11) is provided with steps on head (1-4) and travel mechanism, described travel mechanism comprises: step on a travel motor (1-5), step on a hoist cylinder (1-6), gear-box (1-7), power transmission shaft (1-8) and pulley (1-10), step on a travel motor (1-5) and gear-box (1-7) is fixed on framework (1-11), and be located at framework (1-11) middle part, one end of power transmission shaft (1-8) is connected with gear-box (1-7), the other end and pulley (1-10) are fixed, step on a hoist cylinder (1-6) and be located at the one end stepping on head (1-4), described control system comprises controller PLC (2-1), relay (2-2), control valve (2-3) and controls button (2-4), the input of described controller PLC (2-1) is provided with multiple control button (2-4), is provided with reset switch SB between described controller PLC (2-1) and described control button (2-4), the output of described controller PLC (2-1) is provided with multiple relay (2-2), described relay (2-2) controls at least one control valve (2-3), described control valve (2-3) be located at respectively described in step on a travel motor (1-5) and step in the hydraulic circuit of a hoist cylinder (1-6), described control system drives according to the control signal of transmission and steps on a travel motor (1-5) or step on a hoist cylinder (1-6), and then controls the motion of stepping on head (1-4).
As the preferred version of the application, the input of described controller PLC (2-1) is connected with encoder 1 (2-5) and encoder 2 (2-6), and described encoder 1 (2-5) and encoder 2 (2-6) are connected to the different input pins of controller PLC (2-1); Described encoder 1 (2-5) and encoder 2 (2-6) are controlled by corresponding gauge tap A and gauge tap B.
As the preferred version of the application, described relay (2-2) comprises KM1, KM2, KM3 and KM4, it is connected to the different output pins of controller PLC (2-1), and the Controlling vertex of described relay (2-2) is respectively KM1K, KM2K, KM3K and KM4K; Described control valve (2-3) comprises YA1, YA2, YA3 and YA4, the Controlling vertex KM1K of described relay (2-2), and KM2K, KM3K and KM4K are connected to control valve YA1, in the voltage circuit of YA2, YA3 and YA4.
As the preferred version of the application, described relay (2-2) comprises pressure switch KM5, and described pressure switch KM5 is connected to the input of described controller PLC (2-1) by reset switch; The model of described controller PLC (2-1) is SIMATICS7-200PLC.
As the preferred version of the application, described control system comprises touch-screen, is arranged the default motion track stepping on head (1-4) by described touch-screen in the controls; The described default motion track stepping on head (1-4) comprise step on head (1-4) move horizontally track and vertical motion track; The described footprint that moves horizontally is 450mm-550mm; Described vertical motion track scope is 1.4m-1.7m.
Beneficial effect:
The utility model provides a kind of die tapping machine automatically, and this die tapping machine comprises molding mechanism and control system, and molding mechanism comprises framework, and framework is provided with steps on head and travel mechanism; Travel mechanism comprises: step on a travel motor, step on a hoist cylinder, gear-box, power transmission shaft and pulley, pulley is placed in above-mentioned slideway, steps on a travel motor and gear-box is fixed on framework, and is located at frame mid portion, one end of power transmission shaft is connected with gear-box, and the other end and pulley are fixed; Step on a hoist cylinder and be located at the one end stepping on head; Control system comprises controller PLC, relay, control valve and controls button; The input of controller PLC is provided with multiple control button, is provided with reset switch SB between described controller PLC and described control button; The output of described controller PLC is provided with multiple relay, at least one control valve of described Control, and described control valve is stepped on a travel motor with described and step on a hoist cylinder and be connected; Described control system is located on car body, and controls step on a travel motor or step on a hoist cylinder according to the control signal controlling button transmission, thus drives the movement of stepping on head.Namely also the utility model carries out the automatic manipulation of stepping on head movement by control system, and then realizes cotton packing program, avoids existing when carrying out cotton packing, the problem that operation is inconvenient, labour cost is high and fault rate is high that people exists for manual operation.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the die tapping machine that the utility model embodiment one provides;
Fig. 2 is the molding mechanism structural representation that the utility model embodiment one provides;
Fig. 3 is the structural representation of the travel mechanism that the utility model embodiment one provides;
Fig. 4 is the structural representation of the control system provided in the utility model embodiment one;
Fig. 5 is the concrete control circuit figure of the control system provided in the utility model embodiment one;
Fig. 6 is the control circuit figure being provided with control valve in the control system provided in the utility model embodiment one.
Reference numeral: 1 is molding mechanism, 1-1 is chassis, 1-2 is casing, 1-3 Shi Hou travel mechanism, 1-4 steps on head, 1-5 steps on a travel motor, 1-6 steps on a hoist cylinder, 1-7 is gear-box, 1-8 is power transmission shaft, 1-9 is slideway, 1-10 is pulley, 1-11 is framework, 2-1 is controller PLC, 2-2 is relay, 2-3 is control valve, 2-4 controls button, 2-5 is encoder 1, 2-6 is encoder 2, BMQ1-BMQ2 is encoder, K1-K2 is gauge tap, KM1-KM5 is relay, KM1K-KM4K is relay node, YA1-YA4 is control valve, SB1-SB8 is reset switch, 3 is operating rooms, 4 is drive systems, 5 Shi Qian travel mechanisms, 6 is braking mechanisms, 7 is driver's cabins.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly understand, hereinafter will be described in detail to embodiment of the present utility model by reference to the accompanying drawings.
Embodiment 1:
With reference to Fig. 1-3, it is the structural representation of the die tapping machine in the utility model embodiment 1, comprise molding mechanism 1 and control system, molding mechanism 1 comprises steps on a 1-4 and travel mechanism, described travel mechanism comprises: step on a travel motor 1-5, step on a hoist cylinder 1-6, gear-box 1-7, power transmission shaft 1-8 and pulley 1-10, pulley 1-10 is placed in above-mentioned slideway 1-9, stepping on a travel motor 1-5 and gear-box 1-7 is fixed on framework 1-11, and be located in the middle part of framework 1-11, one end of power transmission shaft 1-8 is connected with gear-box 1-7, and the other end and pulley 1-10 fix; Step on a hoist cylinder 1-6 and be located at the one end stepping on a 1-4; The utility model is provided with operating room 6 in driver's cabin 10 upper end of die tapping machine, and described control system is located in this operating room 6; See Fig. 4-6, be the control system provided in the present embodiment, this control system comprises controller PLC2-1, relay 2-2, control valve 2-3 and controls button 2-4; The input of controller PLC2-1 is provided with multiple control button 2-4, at least comprise in the present embodiment automatically, startup, stopping, advance, retrogressing, the node such as uplink and downlink, the output of described controller PLC2-1 is provided with multiple relay 2-2, relay 2-2 comprises KM1 in the present embodiment, KM2, KM3 and KM4, this relay K M1, KM2, KM3 and KM4 is connected to the different output pins of controller PLC2-1, realize different controlling functions, such as, realize the function such as advance, retrogressing, uplink and downlink stepping on a 1-4; This relay 2-2 controls at least one control valve 2-3, and described control valve 2-3 is located at respectively and steps on a travel motor 1-5 and step in a hydraulic circuit of hoist cylinder 1-6, and control valve 2-3 comprises YA1 in the present embodiment, YA2, YA3 and YA4; Preferably, the Controlling vertex of relay K M1, KM2, KM3 and KM4 is respectively KM1K, KM2K, KM3K and KM4K, and it is separately positioned on control valve YA1, in the voltage circuit of YA2, YA3 and YA4.In the present embodiment, this control system drives according to the control signal controlling button 2-4 transmission and steps on a travel motor 1-5 or step on a hoist cylinder 1-6, thus controls the movement of stepping on a 1-4.
In the present embodiment, the model of described controller PLC2-1 is preferably SIMATICS7-200PLC, and this model is subminiaturized PLC, and it is applicable to all trades and professions, the automatic detection in various occasion, monitoring and control etc.The power of S7-200PLC makes its no matter unit operation, or is linked to be network and can realizes complicated controlling functions, therefore, is adapted to the control system in the present embodiment.
Preferably, the input pin of controller PLC2-1 is connected with encoder (BMQ), be respectively the gauge tap of encoder 12-5 and encoder 22-6 and correspondence, this encoder 12-5 and encoder 22-6 is controlled by corresponding gauge tap A (K1) and switch B (K2); Described encoder steps on advancing and lifting distance of a 1-4 for regulating.
Preferably, this control system also comprises touch-screen, the default motion track stepping on a 1-4 is set in the controls by touch-screen, in the present embodiment, preferably this default motion track comprise step on a 1-4 move horizontally track and vertical motion track, the described track that moves horizontally represents when carrying out cotton packing, steps on the distance of 1-4 movement each time in the horizontal direction, preferably steps on each mobile 450mm-550mm of a 1-4 in the present embodiment; When described vertical motion track represents that carrying out cotton packs, step on the distance of a 1-4 in vertical direction movement each time, preferably step on each mobile 1.4m-1.7m of a 1-4 in the present embodiment.
In specific operation process, when needs step on a 1-4 move horizontally time, operator utilizes control button 2-4 to start and steps on a 1-4 automated operator, start the advance of stepping on a 1-4 simultaneously or retreat Controlling vertex instruction, controller PLC2-1 starts corresponding relay 2-2 according to this instruction at output, (such as opening relay K M1 or KM2) in the present embodiment preferred relay K M1 and KM2 controls to step on moving forward and backward of a 1-4, and relay K M3 and KM4 controls the uplink and downlink of stepping on a 1-4, relay 2-2 opens the transmission (opening control valve YA1 or YA2 that KM1 or KM2 is corresponding) that corresponding control valve 2-3 carries out hydraulic pressure, because control valve 2-3 is arranged in the hydraulic circuit stepping on a travel motor 1-5, therefore, after opening controlling valve 2-3, drive and step on a travel motor 1-5 and carry out the conversion of mechanical energy thus drive and step on a 1-4 and advance, concrete: step on a travel motor 1-5 driving gearbox 1-7, power transmission shaft 1-8 is located at gear-box 1-7 both sides, pulley 1-10 is located at the other end of power transmission shaft 1-8, and pulley 1-10 is placed in above-mentioned slideway 1-9, also namely start and step on a 1-4 travel motor drive pulley 1-10, make to step on a 1-4 to move horizontally in slideway 1-9, the distance stepping on the concrete movement of a 1-4 compares adjustment by encoder 12-5, the distance controlling of movement is between 450mm-550mm.
In like manner, when needs step on a 1-4 vertically move time, operator steps on a 1-4 automated operator by the input startup of control system, start simultaneously and step on a 1-4 upstream or downstream instruction, controller PLC2-1 starts corresponding relay 2-2 (starting relay KM3 or KM4) according to this instruction, relay 2-2 opens the transmission that corresponding control valve 2-3 (control valve YA3 or YA4 that KM3 or KM4 is corresponding) carries out hydraulic pressure, step in a hydraulic circuit of hoist cylinder 1-6 because control valve 2-3 is arranged on, therefore, after opening controlling valve 2-3, what drive correspondence steps on the conversion that a hoist cylinder 1-6 carries out mechanical energy, thus drive and step on a 1-4 and move up and down, the distance stepping on the concrete movement of a 1-4 compares adjustment by encoder 22-6, the distance controlling of movement is between 1.4m-1.7m.In the present embodiment, step on a conversion that 1-4 up-downgoing is moved and moved forward and backward to realize by reset key.
Embodiment 2:
Compared with embodiment 1, relay 2-2 in the present embodiment comprises pressure switch KM5, described pressure switch KM5 is connected to the input of described controller PLC2-1 by reset switch SB4, can be regulated by pressure switch KM5 and step on a 1-4 carrying out cottonseed and beat dynamics when touching, and then guarantee the solid easy transport of the bale of cotton of packing.
Above content is illustrating further in conjunction with specific embodiments to the utility model work; can not think that content limitation of the present utility model is in above-mentioned explanation; for the utility model person of an ordinary skill in the technical field; without departing from the concept of the premise utility; some simple deduction or replace can also be made, all should be considered as belonging to protection domain of the present utility model.
Claims (8)
1. an automatic die tapping machine, it is characterized in that, comprise molding mechanism (1) and control system, described molding mechanism (1) comprises framework (1-11), framework (1-11) is provided with steps on head (1-4) and travel mechanism, described travel mechanism comprises: step on a travel motor (1-5), step on a hoist cylinder (1-6), gear-box (1-7), power transmission shaft (1-8) and pulley (1-10), step on a travel motor (1-5) and gear-box (1-7) is fixed on framework (1-11), and be located at framework (1-11) middle part, one end of power transmission shaft (1-8) is connected with gear-box (1-7), the other end and pulley (1-10) are fixed, step on a hoist cylinder (1-6) and be located at the one end stepping on head (1-4), described control system comprises controller PLC (2-1), relay (2-2), control valve (2-3) and controls button (2-4), the input of described controller PLC (2-1) is provided with multiple control button (2-4), is provided with reset switch SB between described controller PLC (2-1) and described control button (2-4), the output of described controller PLC (2-1) is provided with multiple relay (2-2), described relay (2-2) controls at least one control valve (2-3), described control valve (2-3) be located at respectively described in step on a travel motor (1-5) and step in the hydraulic circuit of a hoist cylinder (1-6), described control system drives according to the control signal of transmission and steps on a travel motor (1-5) or step on a hoist cylinder (1-6), and then controls the motion of stepping on head (1-4).
2. die tapping machine as claimed in claim 1, it is characterized in that, the input of described controller PLC (2-1) is connected with encoder, and described encoder is connected to the input pin of described controller PLC (2-1); Described encoder packet is containing encoder 1 (2-5) and encoder 2 (2-6), and described encoder 1 (2-5) and encoder 2 (2-6) are controlled by corresponding gauge tap 1 and gauge tap 2.
3. die tapping machine as claimed in claim 1 or 2, it is characterized in that, described relay (2-2) comprises KM1, KM2, KM3 and KM4, it is connected to the different output pins of controller PLC (2-1), and the Controlling vertex of described relay (2-2) is respectively KM1K, KM2K, KM3K and KM4K; Described control valve (2-3) comprises YA1, YA2, YA3 and YA4, the Controlling vertex KM1K of described relay (2-2), and KM2K, KM3K and KM4K are connected to control valve YA1, in the voltage circuit of YA2, YA3 and YA4.
4. die tapping machine as claimed in claim 1 or 2, it is characterized in that, described relay (2-2) comprises pressure switch KM5, and described pressure switch KM5 is connected to the input of described controller PLC (2-1) by reset switch; The model of described controller PLC (2-1) is SIMATICS7-200PLC.
5. die tapping machine as claimed in claim 3, it is characterized in that, described relay (2-2) comprises pressure switch KM5, and described pressure switch KM5 is connected to the input of described controller PLC (2-1) by reset switch; The model of described controller PLC (2-1) is SIMATICS7-200PLC.
6. die tapping machine as claimed in claim 1 or 2, it is characterized in that, described control system comprises touch-screen, is arranged the default motion track stepping on head (1-4) by described touch-screen in the controls; The described default motion track stepping on head (1-4) comprise step on head (1-4) move horizontally track and vertical motion track; The described footprint that moves horizontally is 450mm-550mm; Described vertical motion track scope is 1.4m-1.7m.
7. die tapping machine as claimed in claim 3, it is characterized in that, described control system comprises touch-screen, is arranged the default motion track stepping on head (1-4) by described touch-screen in the controls; The described default motion track stepping on head (1-4) comprise step on head (1-4) move horizontally track and vertical motion track; The described footprint that moves horizontally is 450mm-550mm; Described vertical motion track scope is 1.4m-1.7m.
8. die tapping machine as claimed in claim 4, it is characterized in that, described control system comprises touch-screen, is arranged the default motion track stepping on head (1-4) by described touch-screen in the controls; The described default motion track stepping on head (1-4) comprise step on head (1-4) move horizontally track and vertical motion track; The described footprint that moves horizontally is 450mm-550mm; Described vertical motion track scope is 1.4m-1.7m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547628.3U CN204977535U (en) | 2015-07-24 | 2015-07-24 | Automatic make mould machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547628.3U CN204977535U (en) | 2015-07-24 | 2015-07-24 | Automatic make mould machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204977535U true CN204977535U (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520547628.3U Active CN204977535U (en) | 2015-07-24 | 2015-07-24 | Automatic make mould machine |
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| CN (1) | CN204977535U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109331935A (en) * | 2018-10-29 | 2019-02-15 | 袁文平 | A kind of carton recycling environmental protection equipment automatically removing adhesive tape |
-
2015
- 2015-07-24 CN CN201520547628.3U patent/CN204977535U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109331935A (en) * | 2018-10-29 | 2019-02-15 | 袁文平 | A kind of carton recycling environmental protection equipment automatically removing adhesive tape |
| CN109331935B (en) * | 2018-10-29 | 2020-04-10 | 台州市黄岩八极果蔬专业合作社 | Carton recycling environment-friendly equipment capable of automatically removing adhesive tape |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic make mould machine Effective date of registration: 20181221 Granted publication date: 20160120 Pledgee: Bole National Village Bank Co., Ltd. Pledgor: Xinjiang Ping Yun Automobile Co., Ltd. Registration number: 2018650000010 |