CN204974997U - Compound fine blanking die of bending is cuted to terrace die formula of floating - Google Patents
Compound fine blanking die of bending is cuted to terrace die formula of floating Download PDFInfo
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- CN204974997U CN204974997U CN201520588426.3U CN201520588426U CN204974997U CN 204974997 U CN204974997 U CN 204974997U CN 201520588426 U CN201520588426 U CN 201520588426U CN 204974997 U CN204974997 U CN 204974997U
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Abstract
Description
技术领域 technical field
本实用新型属于冲压模具设计领域,涉及一种浮动凸模式剪切折弯复合精冲模。 The utility model belongs to the field of punching die design, and relates to a shearing and bending composite fine punching die in a floating convex mode.
背景技术 Background technique
冲压模具是对材料进行压力加工使用的设备,其工作原理一般是通过模具在冲压的作用下带动上模和下模的开合面将其之间的原材料进行裁切、冲孔、拉伸等定形,形成冲压件。精冲模具是目前现有产品制造领域新型的模具,其通常由上下配合的凸模凹模组合而成,凸模由上垫板固定、齿圈板导向,上垫板和上模板固定,齿圈板和中支板固定,凹模和下模板固定,工作时下模向上运动完成生产。复合精冲模指的是压力机在一次冲压行程中,在一个工位上完成冲孔、落料等多个工序的一种精冲模具结构。 Stamping die is a device used for pressure processing of materials. Its working principle is generally to drive the opening and closing surfaces of the upper die and the lower die through the die under the action of stamping to cut, punch, stretch, etc. the raw materials between them. Set the shape to form stamping parts. The fine blanking die is a new type of die in the field of existing product manufacturing. It is usually composed of a punch and a die that match up and down. The ring plate and the middle support plate are fixed, the die and the lower template are fixed, and the lower mold moves upward during work to complete the production. Composite fine blanking die refers to a fine blanking die structure in which the press completes multiple processes such as punching and blanking at one station in one stamping stroke.
零件在加工过程中有时需要进行折弯加工,现阶段对零件进行折弯加工的工序较多,一般的折弯模具至少需要完成预切口、折弯及落料三个工序(或者是先精冲落料然后进行普冲折弯),效率较低,成本高。 Parts sometimes need to be bent during the processing process. At this stage, there are many processes for bending parts. The general bending die needs to complete at least three processes of pre-cutting, bending and blanking (or fine blanking first) Blanking and then general punching and bending), the efficiency is low and the cost is high.
实用新型内容 Utility model content
本实用新型的目的是提供一种浮动凸模式剪切折弯复合精冲模,该实用新型可以在冲压过程中在一个工位具有剪切折弯,加工工序少,生产效率高,成本低。 The purpose of the utility model is to provide a floating convex mode shear bending compound fine punching die, which can have shear bending at one station during the stamping process, has fewer processing steps, high production efficiency and low cost.
本实用新型解决所采用的技术方案是: The technical scheme that the utility model solves adopted is:
一种浮动凸模式剪切折弯复合精冲模,包括上模和下模,所述上模包括上模板、上垫板、中支板、齿圈板和凸模,上垫板固定在上模板底部,凸模设在上垫板底部,中支板与上模板连接,齿圈板固定在中支板底部,上垫板穿过中支板,凸模穿过齿圈板,所述下模包括下模板、下垫板和凹模,下垫板固定在下模板顶部,凹模设在下垫板顶部,其特征在于:所述凸模包括剪切折弯凸模和浮动落料凸模,剪切折弯凸模固定在上垫板上,剪切折弯凸模和浮动落料凸模通过齿圈板导向,开模状态下,浮动落料凸模与上垫板之间存在一定的间隙。 A shearing and bending composite fine-blanking die in a floating convex mode, comprising an upper mold and a lower mold, the upper mold includes an upper template, an upper backing plate, a middle support plate, a ring gear plate and a punch, and the upper backing plate is fixed on the upper template At the bottom, the punch is set at the bottom of the upper support plate, the middle support plate is connected with the upper formwork, the ring gear plate is fixed at the bottom of the middle support plate, the upper support plate passes through the middle support plate, the punch passes through the ring gear plate, and the lower die It includes a lower template, a lower backing plate and a concave die, the lower backing plate is fixed on the top of the lower template, and the concave mold is arranged on the top of the lower backing plate, and it is characterized in that: the punch includes a shearing and bending punch and a floating blanking punch, the shearing The cutting and bending punch is fixed on the upper backing plate. The shearing and bending punch and the floating blanking punch are guided by the ring gear plate. In the mold opening state, there is a certain gap between the floating blanking punch and the upper backing plate. .
本实用新型的有益效果是: The beneficial effects of the utility model are:
开模状态下,浮动落料凸模与上垫板之间存在一定的间隙,冲压时下模向上运动,凹模和齿圈板夹紧材料,在浮动落料凸模浮动范围内,下模、条料、浮动落料凸模和齿圈板、中支板一起向上运动,剪切折弯凸模剪切折弯材料,当浮动落料凸模和上垫板贴合时,剪切折弯凸模继续剪切折弯材料同时浮动落料凸模开始剪切材料最终成型零件。本实用新型能够保证在一次冲压的一个工序完成折弯类零件的折弯剪切,加工工序少,模具结构简单,生产效率高,成本低。 In the mold opening state, there is a certain gap between the floating blanking punch and the upper backing plate, the lower die moves upward during stamping, the die and the ring gear plate clamp the material, and within the floating range of the floating blanking punch, the lower die, The strip, the floating blanking punch, the ring gear plate, and the middle support plate move upward together, and the shearing and bending punch cuts and bends the material. When the floating blanking punch and the upper backing plate fit together, the shearing and bending The punch continues to shear the bending material while the floating blanking punch begins to shear the material to form the final part. The utility model can ensure that the bending and shearing of the bending parts can be completed in one stamping process, has fewer processing steps, simple mold structure, high production efficiency and low cost.
附图说明 Description of drawings
图1是折弯类零件采用本实用新型的排样图。 Fig. 1 is a layout drawing of bending parts adopting the utility model.
图2是本实用新型的结构图。 Fig. 2 is a structural diagram of the utility model.
图中:1-上模板;2-上垫板;3-中支板;4-齿圈板;5-凹模;6-下垫板;7-下模板;8-剪切折弯凸模;9-零件;10-浮动落料凸模;11-条料。 In the figure: 1-upper template; 2-upper backing plate; 3-middle support plate; 4-ring gear plate; 5-concave die; 6-lower backing plate; 7-lower template; ; 9-parts; 10-floating blanking punch; 11-strip material.
具体实施方式 detailed description
下面结合附图和实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1所示,为折弯类零件9采用本实用新型的排样图,在本实施例中,从条料11到最终成型零件9需要一个工序完成折弯和剪切两个动作。 As shown in Figure 1, the layout diagram of the present invention is used for the bending parts 9. In this embodiment, it takes one process to complete the bending and shearing actions from the strip 11 to the final formed part 9.
如图2所示,一种浮动凸模式剪切折弯复合精冲模,包括上模和下模,所述上模包括上模板1、上垫板2、中支板3、齿圈板4和凸模,上垫板2固定在上模板1底部,凸模设在上垫板2底部,中支板3通过等高螺钉套管和上模板1连接,齿圈板4固定在中支板3底部,上垫板2穿过中支板3,凸模穿过齿圈板4,所述下模包括下模板7、下垫板6和凹模5,下垫板6固定在下模板7顶部,凹模5设在下垫板6顶部。所述凸模包括剪切折弯凸模8(用于折弯条料11以及剪切材料,可以剪切孔和外形)和浮动落料凸模10(用于剪切材料,可以剪切孔和外形),剪切折弯凸模8固定在上垫板2上,浮动落料凸模10通过等高螺钉杆和上垫板连接,剪切折弯凸模8和浮动落料凸模10通过齿圈板导向,开模状态下,浮动落料凸模10与上垫板2之间存在一定的间隙。 As shown in Figure 2, a floating convex mode shear bending compound fine punching die includes an upper die and a lower die, and the upper die includes an upper template 1, an upper backing plate 2, a middle support plate 3, a ring gear plate 4 and The punch, the upper backing plate 2 is fixed at the bottom of the upper template 1, the punch is set at the bottom of the upper backing plate 2, the middle support plate 3 is connected with the upper template 1 through the equal height screw sleeve, and the ring gear plate 4 is fixed on the middle support plate 3 At the bottom, the upper backing plate 2 passes through the middle support plate 3, the punch passes through the ring gear plate 4, the lower mold includes the lower template 7, the lower backing plate 6 and the die 5, the lower backing plate 6 is fixed on the top of the lower template 7, The die 5 is located on the top of the lower backing plate 6 . The punch includes a shearing and bending punch 8 (for bending strips 11 and shearing materials, which can cut holes and shapes) and a floating blanking punch 10 (for cutting materials, which can cut holes and shape), the shearing and bending punch 8 is fixed on the upper backing plate 2, the floating blanking punch 10 is connected with the upper backing plate through a screw rod of equal height, the shearing and bending punch 8 and the floating blanking punch 10 Guided by the ring gear plate, there is a certain gap between the floating blanking punch 10 and the upper backing plate 2 in the mold opening state.
本实用新型的凸模包括固定凸模(剪切折弯凸模8)和浮动式凸模(浮动落料凸模10),通过固定凸模(剪切折弯凸模8)完成折弯,通过固定凸模(剪切折弯凸模8)和浮动式凸模(浮动落料凸模10)完成剪切,开模状态下,浮动落料凸模10与上垫板2之间存在一定的间隙,冲压时下模向上运动,凹模5和齿圈板4夹紧条料11,在浮动落料凸模10浮动范围内,下模、条料11、浮动落料凸模10和齿圈板4、中支板3一起向上运动,剪切折弯凸模8剪切折弯条料11,当浮动落料凸模10和上垫板2贴合时,剪切折弯凸模8继续剪切折弯条料11的同时浮动落料凸模10开始剪切条料11最终成型零件9。本实用新型装置能够保证在一次冲压的一个工序完成折弯类零件9的折弯剪切两个动作,加工工序少,简化模具结构,生产效率高,成本低。 The punch of the utility model includes a fixed punch (shearing and bending punch 8) and a floating punch (floating blanking punch 10), and the bending is completed through the fixed punch (shearing and bending punch 8). The shearing is completed by the fixed punch (shearing and bending punch 8) and the floating punch (floating blanking punch 10). When stamping, the lower mold moves upward, the die 5 and the ring gear plate 4 clamp the strip 11, within the floating range of the floating blanking punch 10, the lower mold, the strip 11, the floating blanking punch 10 and the gear ring The plate 4 and the middle support plate 3 move upward together, and the shearing and bending punch 8 cuts the bending strip 11. When the floating blanking punch 10 and the upper backing plate 2 fit together, the shearing and bending punch 8 continues While shearing and bending the strip 11, the floating blanking punch 10 begins to shear the strip 11 to finally form the part 9. The device of the utility model can ensure that the two actions of bending and shearing of the bending parts 9 can be completed in one process of stamping, with less processing steps, simplified mold structure, high production efficiency and low cost.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。 It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520588426.3U CN204974997U (en) | 2015-08-07 | 2015-08-07 | Compound fine blanking die of bending is cuted to terrace die formula of floating |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520588426.3U CN204974997U (en) | 2015-08-07 | 2015-08-07 | Compound fine blanking die of bending is cuted to terrace die formula of floating |
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| CN204974997U true CN204974997U (en) | 2016-01-20 |
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| CN201520588426.3U Expired - Lifetime CN204974997U (en) | 2015-08-07 | 2015-08-07 | Compound fine blanking die of bending is cuted to terrace die formula of floating |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108057776A (en) * | 2018-01-16 | 2018-05-22 | 沧州惠邦机电产品制造有限责任公司 | Conductive sheet forming module |
| CN113305211A (en) * | 2021-05-13 | 2021-08-27 | 佛山市钜泽益精密科技有限公司 | Air conditioner sliding vane machining method |
-
2015
- 2015-08-07 CN CN201520588426.3U patent/CN204974997U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108057776A (en) * | 2018-01-16 | 2018-05-22 | 沧州惠邦机电产品制造有限责任公司 | Conductive sheet forming module |
| CN108057776B (en) * | 2018-01-16 | 2024-02-02 | 沧州惠邦机电产品制造有限责任公司 | Conductive sheet forming module |
| CN113305211A (en) * | 2021-05-13 | 2021-08-27 | 佛山市钜泽益精密科技有限公司 | Air conditioner sliding vane machining method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201231 Address after: 430058 2nd floor, No.1 Workshop, No.8 fengshuwu Road, Wuhan Economic and Technological Development Zone, Hubei Province Patentee after: Wuhan Zhonghang fine blanking technology branch of Hubei Zhonghang Fine Blanking Technology Co.,Ltd. Address before: 430058 No.8, fengshuwu Road, Wuhan Economic and Technological Development Zone, Wuhan City, Hubei Province Patentee before: WUHAN FINE BLANKING TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160120 |
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| CX01 | Expiry of patent term |