CN203621222U - Drawing die - Google Patents

Drawing die Download PDF

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Publication number
CN203621222U
CN203621222U CN201320597814.9U CN201320597814U CN203621222U CN 203621222 U CN203621222 U CN 203621222U CN 201320597814 U CN201320597814 U CN 201320597814U CN 203621222 U CN203621222 U CN 203621222U
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die
drawing die
punch
cavity
corner
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CN201320597814.9U
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邓勇宾
杨丁丁
翟海峰
谷晓玉
李松
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Great Wall Motor Co Ltd
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Great Wall Motor Co Ltd
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Abstract

The utility model discloses a drawing die, relates to the technical field of car manufacturing, and aims to avoid wrinkling of stamped parts and increase material utilization rate. The drawing die comprises a male die, a binder ring and a female die. The binder ring is disposed at the edge between the female die and the male die. The male die combines with the female die to form a cavity. The cavity is a structure with a differential part. The corner of a parting line of the drawing die is provided with a recess part. The recess part is close to the differential part of the cavity. The drawing die is mainly used for punching sheet metal.

Description

一种拉延模具A drawing die

技术领域technical field

本实用新型涉及汽车制造技术领域,尤其涉及一种钣金件冲压成型用的拉延模具。The utility model relates to the technical field of automobile manufacturing, in particular to a drawing die for punching and forming sheet metal parts.

背景技术Background technique

如今,在汽车、重工及很多机械、电器设备上的大部分钣金件都是使用拉延模具冲压制成的,拉延模具在汽车钣金件制造领域起着非常重要的作用。Nowadays, most of the sheet metal parts in automobiles, heavy industry and many machinery and electrical equipment are stamped by drawing dies. Drawing dies play a very important role in the field of automobile sheet metal parts manufacturing.

拉延模具通常由凸模、凹模及压边圈三大件构成,其冲压成型的冲压制件大都是具有起伏落差的结构,从而形成阶梯状或类似于阶梯状的结构。由于在冲压时材料总是流向型面低的地方,而且对走料的均匀性也难以进行控制,因此使冲压件失去稳定性并比较容易在落差部分产生起皱现象,影响冲压件的质量。The drawing die is usually composed of three major parts: a punch, a die, and a blank holder, and most of the stamped parts that are stamped and formed have a structure with ups and downs, thus forming a ladder-like or ladder-like structure. Since the material always flows to the place where the profile is low during stamping, and it is difficult to control the uniformity of the feeding, the stamping parts lose stability and are relatively easy to wrinkle in the drop part, which affects the quality of the stamping parts.

为此,现有技术提出了一种解决方法,即在使用拉延模具进行冲压造型时在冲压件的落差部分使用“余肉”补齐,以减缓落差部分的起皱,同时分模线采用平缓的大圆角过渡,不会出现急剧的转角。这种“余肉”补齐的方法在虽然能解决起皱,但是“余肉”是冲压成型件中不需要的部分,因此会使的冲压毛坯件的尺寸比较大,降低材料利用率。For this reason, the existing technology proposes a solution, that is, when using a drawing die for stamping and molding, the "leftover meat" is used to fill up the drop part of the stamping part, so as to slow down the wrinkling of the drop part, and at the same time, the parting line adopts Smooth large corner transitions without sharp corners. Although this method of "remaining meat" can solve wrinkling, "remaining meat" is an unnecessary part of the stamped part, so the size of the stamped blank will be relatively large and the material utilization rate will be reduced.

实用新型内容Utility model content

本实用新型的实施例提供了一种拉延模具,在避免冲压件起皱的同时,能够较好地提高材料的利用率。The embodiment of the utility model provides a drawing die, which can better improve the utilization rate of materials while avoiding wrinkling of stamping parts.

为达到上述目的,本实用新型的实施例采用如下技术方案:In order to achieve the above object, the embodiments of the present utility model adopt the following technical solutions:

本实用新型提供了一种拉延模具,包括凸模、压边圈、凹模,所述凹模与所述凸模之间的边缘部份设有所述压边圈,且所述凸模和所述凹模合模后形成型腔,所述型腔具有落差部的结构,所述拉延模具的分模线的拐角处设有凹陷部,所述凹陷部靠近所述型腔的落差部。The utility model provides a drawing die, which comprises a punch, a blank holder, and a die. The edge portion between the die and the punch is provided with the blank holder, and the punch A mold cavity is formed after closing the die with the die, the cavity has a structure of a drop portion, a concave portion is provided at the corner of the parting line of the drawing die, and the concave portion is close to the drop of the cavity department.

进一步地,所述凹陷部呈圆弧形。Further, the concave part is arc-shaped.

其中,所述凹模边缘的拐角处形成凸向所述型腔凸面,所述凸模边缘的拐角处形成与所述凸面对应的凹面,所述凹面和所述凸面相配合形成所述分模线的凹陷部。Wherein, the corners of the edge of the die form a convex surface protruding to the cavity, the corners of the edge of the punch form a concave surface corresponding to the convex surface, and the concave surface and the convex surface cooperate to form the parting mold. The depression of the line.

进一步地,所述压边圈边缘与所述凹面对应的拐角处为凸面。Further, the corner of the edge of the blank holder corresponding to the concave surface is a convex surface.

本实用新型实施例提供的包括凸模、压边圈、凹模,所述凹模与所述凸模之间的边缘部份设有所述压边圈,且所述凸模和所述凹模合模后形成型腔,所述型腔具有落差部的结构,所述拉延模具的分模线的拐角处设有凹陷部,所述凹陷部靠近所述型腔的落差部,这样可以使凹陷部靠近冲压件的落差部,在板料成型过程中,冲压件容易起皱的落差部分被凹陷部压住,较大限度地避免发生起皱的现象;由于本实用新型没有采用采用“余肉”补齐的方式来缓解冲压件起皱,因此可使得冲压毛坯件的尺寸比较小,较好地提高材料的利用率。The embodiment of the utility model provides a punch, a blank holder, and a die, the edge portion between the die and the punch is provided with the binder ring, and the punch and the die Form cavity after mold closing, described cavity has the structure of drop portion, the corner of parting line of described drawing mold is provided with recessed portion, and described recessed portion is close to the drop portion of described cavity, can like this Make the recessed part close to the drop part of the stamping part. During the sheet metal forming process, the drop part of the stamping part that is easy to wrinkle is pressed by the recessed part, so as to avoid the phenomenon of wrinkling to the greatest extent; because the utility model does not adopt the " The method of "remaining meat" is used to alleviate the wrinkling of stamping parts, so the size of stamping blanks can be made smaller, and the utilization rate of materials can be better improved.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本实用新型实施例提供的拉延模具中分模线具有凹陷部的示意图;Fig. 1 is the schematic diagram that the parting line in the drawing die provided by the embodiment of the present invention has a concave part;

图2为图1中A部的放大示意图;Fig. 2 is the enlarged schematic diagram of part A in Fig. 1;

图3为经本实用新型实施例提供的拉延模具冲压成型后的冲压件的示意图。Fig. 3 is a schematic diagram of a stamped part after being stamped and formed by the drawing die provided by the embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

首先对于拉伸模具而言,其在冲压板料的整个过程中,通常经过开模、闭模、开模这三个过程,其整个过程被定义为一个冲程。开模时,压边圈会顶起,其比凸模(即定模)略高,然后将冲压件投入拉延模具中间;然后由凹模(动模)向下运动,开始进入闭模状态;先由凹模和压边圈将冲压件压住后,持续向下运动使凸模带着整个冲压件进入凹模,从而完成整个拉延过程。在冲压过程中,料片会从高型面流向低型面,使得冲压件的落差部容易引起起皱。为了避免这一现象的发生,本实用新型实施例提供了如下所述的拉延模具。First of all, for the drawing die, in the whole process of stamping the sheet, it usually goes through three processes of mold opening, mold closing and mold opening, and the whole process is defined as a stroke. When the mold is opened, the blank holder will be lifted up, which is slightly higher than the punch (fixed mold), and then the stamping part will be put into the middle of the drawing mold; then the concave mold (moving mold) will move downward and start to enter the closed mold state ; After the stamping part is pressed by the die and the blank holder, the continuous downward movement makes the punch bring the entire stamping part into the die, thus completing the entire drawing process. During the stamping process, the blank will flow from the high profile to the low profile, making the drop part of the stamping part prone to wrinkling. In order to avoid this phenomenon, the embodiment of the present invention provides a drawing die as described below.

图1为本实用新型实施例提供的拉延模具中分模线具有凹陷部的示意图,可以理解的是,由于凸模和凹模是现有技术中比较成熟的产品,因此即使图中未示凸模、凹模,也并不会对理解本实用新型的实施例而造成影响。Fig. 1 is the schematic diagram that the parting line in the drawing die provided by the embodiment of the present invention has a concave part. Convex die, die, also can not affect understanding embodiment of the present utility model.

参照图1和图2所示,该拉延模具包括凸模、压边圈1、凹模,所述凹模与所述凸模之间的边缘部份设有所述压边圈1,且所述凸模和所述凹模合模后形成型腔,所述型腔具有落差部的结构,所述拉延模具的分模线2的拐角处设有凹陷部,所述凹陷部20靠近所述型腔的落差部,这样可以使凹陷部靠近冲压件的落差部,在板料成型过程中,冲压件容易起皱的落差部分被凹陷部压住,较大限度地避免发生起皱的现象;另外,由于本实用新型没有采用采用“余肉”补齐的方式来缓解冲压件起皱,因此可使得冲压毛坯件的尺寸比较小,较好地提高材料的利用率。Referring to Figures 1 and 2, the drawing die includes a punch, a blank holder 1, and a die, and the edge portion between the die and the punch is provided with the blank holder 1, and The punch mold and the concave mold are molded together to form a mold cavity, the mold cavity has a structure of a drop portion, a depression is provided at the corner of the parting line 2 of the drawing mold, and the depression 20 is close to The drop part of the cavity, so that the concave part can be close to the drop part of the stamping part. During the sheet material forming process, the drop part of the stamping part that is easy to wrinkle is pressed by the concave part, and the occurrence of wrinkling can be avoided to the greatest extent. phenomenon; in addition, because the utility model does not adopt the method of filling up "leftover meat" to alleviate the wrinkling of the stamping parts, the size of the blank stamping parts can be made relatively small, and the utilization rate of materials can be better improved.

作为一种优选的方案,上述凹陷部20可以呈圆弧形,这种圆弧式的凹陷部可以更好地控制料片的流向均匀性,因此可以更好地避免发生起皱。当然,还可以增大压边力,以进一步消除起皱的现象。As a preferred solution, the above-mentioned concave portion 20 may be in the shape of an arc, and such an arc-shaped concave portion can better control the uniformity of the flow direction of the web, and thus can better avoid wrinkling. Of course, the blank holder force can also be increased to further eliminate wrinkling.

对于分模线的凹陷部20,其具体可以:在所述凹模边缘的拐角处形成凸向所述型腔凸面,所述凸模边缘的拐角处形成与所述凸面对应的凹面,所述凹面和所述凸面相配合形成所述分模线2的凹陷部20。For the concave part 20 of the parting line, it can specifically: form a convex surface protruding to the cavity at the corner of the edge of the die, and form a concave surface corresponding to the convex surface at the corner of the edge of the punch, the The concave surface cooperates with the convex surface to form the concave part 20 of the parting line 2 .

作为本实用新型进一步优选的方案,所述压边圈1边缘与所述凹面对应的拐角处也为凸面。As a further preferred solution of the present invention, the corner of the edge of the blank holder 1 corresponding to the concave surface is also a convex surface.

结合图1-图3说明此拉延模具的特点,在模具冲压过程中凹模向下运动与压边圈1配合把冲压件压住时,拉延模在此状与凸模成型时把冲压件的边界压住,同时分模线的凹陷部把冲压件高低落差的部分压住,为了更好地避免起皱现象,也可以使凹陷部呈圆弧形,这样在凹模带动压边圈1向下运动与凸模成型时,该落差部分不会起皱。如图3中标注的B部分,该部分为落差部,经本实用新型实施例提供的拉延模具冲压成型后并无现象。The characteristics of this drawing die are described in conjunction with Fig. 1-Fig. 3. During the stamping process of the die, when the die moves downward and cooperates with the blank holder 1 to press the stamping part, the drawing die will press the stamping die when it is in this shape and the punch is formed. The boundary of the part is pressed, and at the same time, the concave part of the parting line presses the part of the height difference of the stamping part. In order to better avoid wrinkling, the concave part can also be made in a circular arc shape, so that the blank holder ring can be driven by the die. 1. When the downward movement is formed with the punch, the drop part will not wrinkle. The part B marked in Fig. 3 is a drop part, and there is no phenomenon after being stamped and formed by the drawing die provided by the embodiment of the present invention.

本实用新型实施例提供的拉延模具可以冲压成型各种零部件,如车门内、外板、侧围上柱等。The drawing die provided by the embodiment of the utility model can punch and form various parts, such as the inner door, the outer panel, the upper column of the side wall, and the like.

以上,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present utility model. All should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (4)

1. a drawing die, it is characterized in that, comprise punch, blank holder, die, edge part between described die and described punch is provided with described blank holder, and form die cavity after described punch and described die matched moulds, described die cavity has the structure of fall-part, and the corner of the die parting line of described drawing die is provided with depressed part, and described depressed part is near the fall-part of described die cavity.
2. drawing die according to claim 1, is characterized in that, described depressed part is circular arc.
3. drawing die according to claim 1 and 2, it is characterized in that, the corner at described die edge forms protruding in described die cavity convex surface, and the corner at described punch edge forms the concave surface corresponding with described convex surface, and described concave surface and described convex surface match and form the depressed part of described die parting line.
4. drawing die according to claim 3, is characterized in that, the corner that described blank holder edge is corresponding with described concave surface is convex surface.
CN201320597814.9U 2013-09-26 2013-09-26 Drawing die Expired - Lifetime CN203621222U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109506121A (en) * 2018-12-27 2019-03-22 东风汽车集团股份有限公司乘用车公司 Cross drawing structure, stamping products and stamping die
CN111872228A (en) * 2020-06-12 2020-11-03 东风柳州汽车有限公司 Die set

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109506121A (en) * 2018-12-27 2019-03-22 东风汽车集团股份有限公司乘用车公司 Cross drawing structure, stamping products and stamping die
CN109506121B (en) * 2018-12-27 2024-01-23 东风汽车集团股份有限公司 Overdrawn structures, stamping products and stamping dies
CN111872228A (en) * 2020-06-12 2020-11-03 东风柳州汽车有限公司 Die set

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Granted publication date: 20140604