CN204957970U - Online automatic coil pipe device of welded tube - Google Patents
Online automatic coil pipe device of welded tube Download PDFInfo
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- CN204957970U CN204957970U CN201520750522.3U CN201520750522U CN204957970U CN 204957970 U CN204957970 U CN 204957970U CN 201520750522 U CN201520750522 U CN 201520750522U CN 204957970 U CN204957970 U CN 204957970U
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- welded tube
- winding drum
- automatic coil
- friction wheel
- circular arc
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Abstract
The utility model discloses an online automatic coil pipe device of welded tube, it includes the frame, is equipped with on the frame to drive rotatory winding drum, characterized by by transmission the winding drum comprises circular arc dish two at least, is equipped with the guiding mechanism who adjusts the winding drum internal diameter on the circular arc dish, and guiding mechanism passes through the axle sleeve and is connected with transmission, the utility model provides a processing design and cost of transportation, improve the welded tube utilization ratio, automatic calandria mechanism adopts, reduced artifical intensity of labour, realized automatic calandria, the cylinder adopts retractable, can adjust according to the welded tube specification of difference, has effectively avoided because of coil pipe internal diameter undersize, and has leaded to coil pipe in -process pipe inner wall to produce the fold, has warp the scheduling problem.
Description
Technical field
The utility model relates to one and relates to a kind of welded tube Fabricating machinery, specifically the on-line automatic coil device of a kind of welded tube
.
Background technology
Welded tube mainly comprises titanium welding pipe, stainless steel welded pipe, nickel based alloy welded tube etc., and this welding tubing is mainly used in heat exchanger, evaporator and the condenser in the devices such as ocean engineering, sea water desalination, electric power energy, petrochemical complex, air cooling, swimming pool, underwater culture.At present for meeting the demand of different field, thin-walled welding pipe on manufacturing line will cut into some welding straight tubes according to by client's Len req, during delivery, some welding straight tubes are tied up, transport to client by transport trolley, this kind of mode is worked as client's length and was considered not at that time, product utilization rate will be caused greatly to reduce, simultaneously, when welding length of straight pipe more than more than 15 meters, transport difficulty and cost will increase substantially, and this kind of mode is in transportation, welding straight tube easily collides with, impact welding straight tube quality.
For solving the problem, the patent No. is 99229556.4, the applying date is on September 30th, 1999, denomination of invention is that stainless steel welded pipe continuous bend can be coiled on winder by the open one of patent of corrosion-resistant steel argon welder annealing coil device, reach random length, convenient transport, meets the demand of different client; During applying unit production and processing, directly stainless steel welded pipe is processed into required form, saves overhours, improve the degree of utilization of stainless steel welded pipe; But its winder cannot regulate, when winder diameter with treat that the specification of coil pipe welded tube is not mated, during coil pipe, curls inward can produce fold or distortion, affect coil pipe quality, and this patent cannot ensure the neat Sum fanction of coiling, cause the welded tube dish diameter after coiling large and disorderly and unsystematic.
Summary of the invention
The purpose of this utility model is to provide a kind of on-line automatic coil device of welded tube of adjustable winding drum internal diameter.
The utility model adopts following technical scheme to realize its goal of the invention, the on-line automatic coil device of a kind of welded tube, it comprises support, support is provided with the winding drum by driving device driven rotary, described winding drum is made up of the circular arc dish of at least two, circular arc dish is provided with the adjusting mechanism regulating winding drum internal diameter, and adjusting mechanism is connected with driving device by axle sleeve.
Adjusting mechanism described in the utility model comprises the cylinder be arranged on axle sleeve, and the piston rod of cylinder is connected with circular arc dish.
Adjusting mechanism described in the utility model comprises regulating plate, and regulating plate one end is hinged by the first fastening device and axle sleeve, the other end pass through the second fastening device and circular arc dish hinged.
The utility model winding drum one end is provided with fixed dam, and the other end is provided with shifting board; Described circular arc dish outside face is equipped with flexible nylon plate.
Support described in the utility model is also provided with the automatic tube-arranging mechanism comprising and controlled to realize winding in order by PLC, automatic tube-arranging mechanism comprises the guide rail be arranged on support, guide rail is provided with and is driven along the reciprocating slide block of winding drum axial direction by ball screw by servomotor, slide block is provided with welded tube guiding roller group, and servomotor is controlled by PLC; Welded tube prepared by welded pipe units guides through welded tube guiding roller group and is wound in order on winding drum.
Driving device described in the utility model comprises the base be arranged on support, base is provided with transmission shaft, feeding motor, transmission shaft one end is connected with winding drum, the other end is provided with driven pulley, feeding motor is connected with retarder input end, and the output shaft of retarder is provided with the friction wheel engaged with driven pulley.
Friction wheel described in the utility model is made up of polyurethane material, and described is made up of steel by friction wheel.
Owing to adopting technique scheme, the utility model achieves goal of the invention preferably, solve fabrication design and traffic cost, improve welded tube degree of utilization, adopt automatic tube-arranging mechanism, reduce hand labor intensity, achieve automation comb, coil pipe cylinder adopts telescoping, can adjust according to different welded tube specifications, effectively prevent because coil pipe internal diameter is too small, and cause pipe material inner wall in coil pipe process to produce the problem such as fold, distortion.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the birds-eye view of Fig. 1;
The structural representation of Tu4Shi automatic tube-arranging mechanism;
Fig. 5 is the structural representation of winding drum regulating mechanism.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment 1:
From Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, the on-line automatic coil device of a kind of welded tube, it comprises support 1, support 1 is provided with the winding drum 4 by driving device driven rotary, described winding drum 4 is made up of the circular arc dish 2 of at least two, and the present embodiment winding drum 4 is made up of four circular arc dishes 2, and the present embodiment winding drum 4 is made up of four circular arc dishes 2, circular arc dish 2 is provided with the adjusting mechanism regulating winding drum 4 internal diameter, and adjusting mechanism is connected with driving device by axle sleeve 15.
The utility model is for convenience of regulating, and described adjusting mechanism comprises regulating plate 16, and regulating plate 16 one end is hinged with axle sleeve 15 by the first fastening device 17, and the other end is hinged with circular arc dish 2 by the second fastening device 14,
The utility model is for realizing winding in order, support 1 is also provided with the automatic tube-arranging mechanism comprising and controlled to realize winding in order by PLC 3, described automatic tube-arranging mechanism comprises the guide rail 18 be arranged on support 1, guide rail 18 is provided with and drives along the reciprocating slide block 21 of winding drum 4 axial direction by servomotor 23 by ball screw 22, slide block 21 is provided with welded tube guiding roller group and tubing speed sensor 19, described guiding roller group comprises the guiding roller 20 of two opposite direction rotatings, and servomotor 23 is controlled by PLC 3; Welded tube prepared by welded pipe units guides through welded tube guiding roller group and is wound in order on winding drum.
The utility model is for convenience of detecting welded pipe units tubulation speed, and the slide block 21 between two guiding rollers 20 is provided with tubing speed sensor 19.
The utility model is for convenience of winding, and described winding drum 4 is provided with welded tube latching device 13.
The utility model is scratched when coil pipe for preventing thin-walled welding pipe, and described circular arc dish 2 outside face is equipped with flexible nylon plate.
Winding drum 4 one end described in the utility model is provided with fixed dam 11, and the other end is provided with shifting board 12.
Driving device described in the utility model comprises the base 7 be arranged on support 2, base 7 is provided with transmission shaft 10, feeding motor 6, transmission shaft 10 one end is connected with winding drum 4, the present embodiment transmission shaft 10 one end and axle sleeve 15 are socketed, the other end is provided with by friction wheel 9, feeding motor 6 is connected with reductor 5 input end, the output shaft of reductor 5 is provided with the friction wheel 8 engaged with by friction wheel 9, feeding motor 6 is controlled by PLC 3, friction wheel 8 and automatically responded to adjustment by feeding motor 6 by the friction force size between friction wheel 9, friction force size is presented on PLC control panel, friction force regulates overload by auto-stop.
The utility model, for avoiding friction wheel 8 and being skidded by friction wheel 9, causes coil pipe speed unstable, and friction wheel 8 and the material being adopted unlike material by friction wheel 9, described friction wheel 8 is made up of polyurethane material, and described is made up of steel by friction wheel 9.
The utility model is for realizing on-line automatic coil pipe, and the tubulation speed of welded pipe units mates with winding speed.
The tubulation speed of the utility model welded pipe units is detected by the tubing speed sensor 19 in automatic tube-arranging mechanism, and described tubing speed sensor 19 also has tally function, and the rotating speed of winding drum 4 is set by PLC program computation by parameters such as tubulation speeds.
The rotating speed of winding drum 4 and the pass of tubulation speed are: (n in formula
cylinderfor the rotating speed of winding drum 4, its unit is r/s; V is tubulation speed, and its unit is m/min; R is the radius+welded tube diameter × Winding Layer of winding drum 4, and its unit is m; For coefficient of correction, span is 0.80≤≤ 0.95, and the length that Winding Layer detects according to tubing speed sensor 19 calculates).
By the rotating speed of friction wheel 9 be:
R in formula
cylinderfor the radius of winding drum 4, r
by friction wheelfor by the radius of friction wheel 9.
The rotating speed of friction wheel 8 is:
R in formula
friction wheelfor the radius of friction wheel 8.
Friction wheel 8 rotating speed is controlled by feeding motor 6 and reductor 5, thus realizes tubulation speed and mate with winding speed, and before and after when guaranteeing that welded tube reels, speed is consistent.
During utility model works, start welding machine and make welded tube, thin-walled welding pipe is by welded pipe units row-roll forming process, welding, burning optimization on line, after sizing, enter automatic tube-arranging mechanism, welded tube latching device 13 place is arrived by the guiding of automatic tube-arranging mechanism guiding roller group, operating personal starts winding after being locked by welded tube latching device 13 welded tube termination, detected by the tubing speed sensor 19 in automatic tube-arranging mechanism, welded pipe units tubulation speed is sent to PLC, PLC outputs signal to reductor 5 after being changed by program computation, reductor 5 controls friction wheel 8 and drives and driven winding drum 4 to rotate by friction wheel 9 by transmission shaft 10, often reel a circle, the slide block 21 of automatic tube-arranging mechanism controls servomotor 23 by PLC and moves dimension welded tube external diameter distance by ball-screw 22, welded tube one circle, automatic order is arranged on winding drum 4 from level to level.Welded tube cuts off according to the length of setting by the cutting off machine in tubulation unit, after welded tube is responded to by tubing speed sensor 19, coil device is out of service, coil pipe afterbody tightened by operating personal nylon cassette tape, coil pipe afterbody carries out fastening with plastic baling band to entire volume coil pipe after tightening again, take off shifting board 12, packed coil pipe is taken out.
Welded tube described in the utility model is welding straight tube.
When the utility model winding drum 4 needs to regulate, unclamp the first fastening device 17 and the second fastening device 14, regulating plate 16 is made to turn to required angle around axle sleeve 15, fastening first fastening device 17 and the second fastening device 14, when regulating plate 16 is in 90 ° with axle sleeve 15, the internal diameter of winding drum 4 is maximum, and when regulating plate 16 is parallel with axle sleeve 15, the internal diameter of winding drum 4 is minimum.
Embodiment 2:
Described adjusting mechanism comprises the cylinder be arranged on axle sleeve 15, and the piston rod of cylinder is connected with circular arc dish 2.When needing to regulate, stretching out and retraction by piston rod, regulates the size of the internal diameter of winding drum 4.
Remaining with embodiment 1.
Claims (9)
1. the on-line automatic coil device of welded tube, it comprises support, support is provided with the winding drum by driving device driven rotary, it is characterized in that described winding drum is made up of the circular arc dish of at least two, circular arc dish is provided with the adjusting mechanism regulating winding drum internal diameter, and adjusting mechanism is connected with driving device by axle sleeve.
2. the on-line automatic coil device of a kind of welded tube according to claim 1, is characterized in that described adjusting mechanism comprises the cylinder be arranged on axle sleeve, and the piston rod of cylinder is connected with circular arc dish.
3. the on-line automatic coil device of a kind of welded tube according to claim 1, is characterized in that described adjusting mechanism comprises regulating plate, and regulating plate one end is hinged by the first fastening device and axle sleeve, the other end pass through the second fastening device and circular arc dish hinged.
4. the on-line automatic coil device of a kind of welded tube according to claim 1, it is characterized in that winding drum one end is provided with fixed dam, the other end is provided with shifting board; Described circular arc dish outside face is equipped with flexible nylon plate.
5. the on-line automatic coil device of a kind of welded tube according to claim 1 or 2 or 3 or 4, it is characterized in that support is also provided with the automatic tube-arranging mechanism comprising and controlled to realize winding in order by PLC, described automatic tube-arranging mechanism comprises the guide rail be arranged on support, guide rail is provided with and is driven along the reciprocating slide block of winding drum axial direction by ball screw by servomotor, slide block is provided with welded tube guiding roller group, and servomotor is controlled by PLC; Welded tube prepared by welded pipe units guides through welded tube guiding roller group and is wound in order on winding drum.
6. the on-line automatic coil device of a kind of welded tube according to claim 1 or 2 or 3 or 4, it is characterized in that described driving device comprises the base be arranged on support, base is provided with transmission shaft, feeding motor, transmission shaft one end is connected with winding drum, the other end is provided with driven pulley, feeding motor is connected with retarder input end, and the output shaft of retarder is provided with the friction wheel engaged with driven pulley.
7. the on-line automatic coil device of a kind of welded tube according to claim 5, it is characterized in that described driving device comprises the base be arranged on support, base is provided with transmission shaft, feeding motor, transmission shaft one end is connected with winding drum, the other end is provided with driven pulley, feeding motor is connected with retarder input end, and the output shaft of retarder is provided with the friction wheel engaged with driven pulley.
8. the on-line automatic coil device of a kind of welded tube according to claim 6, it is characterized in that described friction wheel is made up of polyurethane material, described is made up of steel by friction wheel.
9. the on-line automatic coil device of a kind of welded tube according to claim 7, it is characterized in that described friction wheel is made up of polyurethane material, described is made up of steel by friction wheel.
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CN201520750522.3U CN204957970U (en) | 2015-09-25 | 2015-09-25 | Online automatic coil pipe device of welded tube |
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CN201520750522.3U CN204957970U (en) | 2015-09-25 | 2015-09-25 | Online automatic coil pipe device of welded tube |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108673059A (en) * | 2018-04-27 | 2018-10-19 | 海亮(安徽)铜业有限公司 | A kind of moulding process of efficient copper tube |
CN108892008A (en) * | 2018-06-29 | 2018-11-27 | 西安交通大学 | A kind of electronic reel of close-coupled |
CN109455571A (en) * | 2018-12-29 | 2019-03-12 | 哈尔滨朗格斯特节能科技有限公司 | Intelligent flexible keeps the temperature single tube unreeling structure and unreels method |
CN109573730A (en) * | 2018-12-25 | 2019-04-05 | 哈尔滨朗格斯特节能科技有限公司 | A kind of intelligent flexible heat preservation single tube rolling-up mechanism and winding method |
CN115889454A (en) * | 2022-05-09 | 2023-04-04 | 湖南湘投金天钛金属股份有限公司 | Preparation method of pure nickel hot rolled strip coil |
-
2015
- 2015-09-25 CN CN201520750522.3U patent/CN204957970U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108673059A (en) * | 2018-04-27 | 2018-10-19 | 海亮(安徽)铜业有限公司 | A kind of moulding process of efficient copper tube |
CN108892008A (en) * | 2018-06-29 | 2018-11-27 | 西安交通大学 | A kind of electronic reel of close-coupled |
CN108892008B (en) * | 2018-06-29 | 2019-10-11 | 西安交通大学 | A kind of electronic reel of close-coupled |
CN109573730A (en) * | 2018-12-25 | 2019-04-05 | 哈尔滨朗格斯特节能科技有限公司 | A kind of intelligent flexible heat preservation single tube rolling-up mechanism and winding method |
CN109455571A (en) * | 2018-12-29 | 2019-03-12 | 哈尔滨朗格斯特节能科技有限公司 | Intelligent flexible keeps the temperature single tube unreeling structure and unreels method |
CN115889454A (en) * | 2022-05-09 | 2023-04-04 | 湖南湘投金天钛金属股份有限公司 | Preparation method of pure nickel hot rolled strip coil |
CN115889454B (en) * | 2022-05-09 | 2024-01-30 | 湖南湘投金天钛金属股份有限公司 | Pure nickel hot rolled coil and preparation method thereof |
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