CN201873392U - Wire rod winding and packaging device - Google Patents

Wire rod winding and packaging device Download PDF

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Publication number
CN201873392U
CN201873392U CN2010205515745U CN201020551574U CN201873392U CN 201873392 U CN201873392 U CN 201873392U CN 2010205515745 U CN2010205515745 U CN 2010205515745U CN 201020551574 U CN201020551574 U CN 201020551574U CN 201873392 U CN201873392 U CN 201873392U
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China
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winding
wire
angle
packaging material
wind
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Expired - Fee Related
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CN2010205515745U
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Chinese (zh)
Inventor
王存涛
胡倩倩
宁方刚
陈玉伟
闫文丽
赵娟
郑伟峰
王立家
刘照新
宋维广
孙兰收
张功明
薛晓
李文璐
张明
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Taian Rope Net Plastic Co Ltd
Donghua University
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Taian Rope Net Plastic Co Ltd
Donghua University
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Abstract

本实用新型公开了一种线材缠绕包装装置,包括卷绕机构和缠绕机构,缠绕机构包括缠绕电机、齿轮传动装置、缠绕装置、角度调节装置、包装材料承载装置和固定装置,缠绕装置通过距离调节槽调节包装材料与线材的缠绕角度以及包装材料距离线材轴心的距离,角度调节装置可以调节包装材料与线材的夹角。本实用新型能在卷绕的同时对线材进行缠绕包装,生产效率高,产品质量稳定。

Figure 201020551574

The utility model discloses a wire winding and packaging device, which comprises a winding mechanism and a winding mechanism. The winding mechanism includes a winding motor, a gear transmission device, a winding device, an angle adjustment device, a packaging material bearing device and a fixing device. The groove adjusts the winding angle of the packaging material and the wire and the distance between the packaging material and the axis of the wire, and the angle adjusting device can adjust the angle between the packaging material and the wire. The utility model can carry out winding and packaging on the wire rod while winding, and has high production efficiency and stable product quality.

Figure 201020551574

Description

一种线材缠绕包装装置A wire wrapping device

技术领域technical field

本实用新型属于包装设备技术领域,尤其是涉及一种线材缠绕包装装置,用于给绳索等线材缠绕包覆外皮并同步进行卷绕的装置。The utility model belongs to the technical field of packaging equipment, and in particular relates to a wire winding packaging device, which is used for wrapping wires such as ropes with outer skins and synchronously winding them.

背景技术Background technique

在绳索、电缆、导线等线材加工过程中,最后都要将线材卷绕成捆。目前的卷绕装置主要就是实现将单根的线材卷绕成捆的功能,公知的卷绕装置是由供给装置、握持装置、卷绕装置、传动装置等部分组成,其主要功能是将纱线、绳索、电缆、钢丝等线材卷绕到筒管或卡盘上,线材由供给机构输出喂入握持机构,然后由电机带动卡盘或筒管进行卷绕。线材是直接缠绕到卡盘或筒管上,无法对线材表面进行缠绕包装。随着市场多元化的发展,客户经常提出在线材表面包裹隔热材料等加工要求,通常的解决方案是先以手工的方式把隔热材料缠绕包覆在线材表面,然后再在卷绕装置上进行卷绕成型。手工缠绕包覆外皮,效率低,缠绕不均匀,质量不稳定。During the processing of wires such as ropes, cables, wires, etc., the wires must be wound into bundles at the end. The current winding device is mainly to realize the function of winding a single wire into a bundle. The known winding device is composed of a supply device, a holding device, a winding device, a transmission device, etc., and its main function is to wind the yarn Wires, ropes, cables, steel wires and other wires are wound onto bobbins or chucks, and the wires are output from the supply mechanism and fed into the holding mechanism, and then the chucks or bobbins are driven by the motor for winding. The wire is directly wound onto the chuck or bobbin, and the surface of the wire cannot be wound and packaged. With the development of market diversification, customers often ask for processing requirements such as wrapping heat-insulating materials on the surface of wire rods. The usual solution is to wrap heat-insulating materials on the surface of wire rods manually, and then wrap them on the winding device. Carry out roll forming. Manually wrapping the outer skin, the efficiency is low, the winding is uneven, and the quality is unstable.

发明内容Contents of the invention

本实用新型的目的是:提供生产效率高、质量稳定的能在卷绕的同时对线材进行缠绕包装的一种线材缠绕包装装置。The purpose of the utility model is to provide a wire winding packaging device with high production efficiency and stable quality, which can wrap the wire while winding.

本实用新型的技术方案是:包括卷绕机构和缠绕机构,卷绕机构包括卷绕电机、供绳装置、握持装置和卷绕装置,卷绕装置与卷绕电机连接,缠绕机构包括缠绕电机、齿轮传动装置、缠绕装置、角度调节装置、包装材料承载装置和固定装置,缠绕装置包括缠绕板和缠绕轴承,缠绕板连接在缠绕轴承外面,缠绕板的两端设有距离调节槽,两个角度调节装置分别设置在缠绕板两端的两个距离调节槽内,包装材料承载装置连接在角度调节装置上,缠绕装置与齿轮传动装置连接,齿轮传动装置连接缠绕电机,包装材料设置在包装材料承载装置上,并且随缠绕装置一起绕线材进行旋转,将包装材料以一定角度绕在线材上,握持装置为两组,缠绕装置设置在两组握持装置之间,线材通过前、后两组握持装置和缠绕装置进入卷绕装置。The technical scheme of the utility model is: comprising a winding mechanism and a winding mechanism, the winding mechanism includes a winding motor, a rope supply device, a holding device and a winding device, the winding device is connected with the winding motor, and the winding mechanism includes a winding motor , gear transmission device, winding device, angle adjustment device, packaging material carrying device and fixing device, the winding device includes a winding plate and a winding bearing, the winding plate is connected outside the winding bearing, and the two ends of the winding plate are provided with distance adjustment grooves, two The angle adjustment devices are respectively set in the two distance adjustment grooves at both ends of the winding plate, the packaging material carrying device is connected to the angle adjustment device, the winding device is connected to the gear transmission device, the gear transmission device is connected to the winding motor, and the packaging material is set on the packaging material carrying device. On the device, and rotate with the winding device around the wire, the packaging material is wound on the wire at a certain angle. There are two groups of holding devices, and the winding device is set between the two groups of holding devices. The wire passes through the front and rear groups. The holding device and the winding device enter the winding device.

缠绕装置通过距离调节槽调节包装材料与线材的缠绕角度以及包装材料距离线材轴心的距离。角度调节装置可以调节包装材料与线材的夹角。The winding device adjusts the winding angle between the packaging material and the wire and the distance between the packaging material and the axis of the wire through the distance adjustment groove. The angle adjusting device can adjust the angle between the packaging material and the wire.

本实用新型的有益效果是:1、改进了现有技术只能卷绕成型不能同时进行缠绕包装的缺点,可以将线材卷绕成型的同时,方便地沿着线材轴向进行缠绕包装,将缠绕包装和卷绕成型集成在一起,提高了生产效率。2、通过卷绕电机实现变频控制,可以连续调节卷绕成型的速度。3、通过缠绕装置和角度调节装置,可以调节缠绕包装的角度。4、通过缠绕电机实现变频控制,可以连续调节缠绕速度。The beneficial effects of the utility model are as follows: 1. The disadvantage of the prior art that can only be wound and formed but not wound and packaged at the same time is improved. While the wire is wound and formed, the winding and packaging can be conveniently carried out along the axial direction of the wire, and the winding Packaging and roll forming are integrated to increase production efficiency. 2. The frequency conversion control is realized through the winding motor, which can continuously adjust the speed of winding and forming. 3. Through the winding device and the angle adjustment device, the angle of the wrapping package can be adjusted. 4. The frequency conversion control is realized through the winding motor, which can continuously adjust the winding speed.

附图说明Description of drawings

图1为本实用新型一种线材缠绕包装装置的结构示意图;Fig. 1 is a schematic structural view of a wire winding packaging device of the present invention;

图2为本实用新型中缠绕装置部分的结构示意图。Fig. 2 is a structural schematic diagram of the winding device part in the utility model.

图标注说明:1、握持装置;2、齿轮传动装置;3、缠绕装置;4、角度调节装置;5、包装材料承载装置;6、固定装置;7、卷绕电机;8、卷绕装置;9、固定装置;10缠绕电机;11供绳装置;12、距离调节槽;13、缠绕轴承;14、线材;15、缠绕板。Figure labeling instructions: 1. Holding device; 2. Gear transmission device; 3. Winding device; 4. Angle adjustment device; 5. Packaging material carrying device; 6. Fixing device; 7. Winding motor; 8. Winding device ; 9, fixing device; 10 winding motor; 11 rope supply device; 12, distance adjustment groove; 13, winding bearing; 14, wire rod;

具体实施方式Detailed ways

从图1所示本实用新型的结构示意图可以看出,本实用新型主要包括握持装置1、齿轮传动装置2、缠绕装置3、角度调节装置4、包装材料承载装置5、固定装置6、9、卷绕电机7、卷绕装置8、缠绕电机10、供绳装置11等部分。包装材料承载装置5连接在角度调节装置4上,角度调节装置4连接在缠绕装置3上,缠绕装置3与齿轮传动装置2连接,齿轮传动装置2连接缠绕电机10。握持装置1为两组,卷绕装置8之前的两组握持装置1之间设置缠绕装置3,线材14通过前、后两组握持装置1和缠绕装置3进入卷绕装置8。卷绕装置8与卷绕电机7连接,线材14在卷绕装置8的牵引下向前运动,两组握持装置1分别握持线材14的两端,使线材14保持一定的张力并伸直。条形包装材料通过固定装置6、9固定在包装材料承载装置5上,并且随着缠绕装置3一起绕线材14进行旋转,从而将包装材料以一定角度绕在线材14上。卷绕电机7采用变频电机,可以连续调节卷绕成型的速度,缠绕电机10采用变频电机,可以连续调节缠绕速度。通过径向缠绕和轴向卷绕,实现了线材表面包装和卷绕成型的同步进行的功能。As can be seen from the structural schematic diagram of the utility model shown in Figure 1, the utility model mainly includes a holding device 1, a gear transmission device 2, a winding device 3, an angle adjusting device 4, a packaging material carrying device 5, and fixing devices 6, 9 , winding motor 7, winding device 8, winding motor 10, rope supply device 11 and other parts. The packaging material carrying device 5 is connected to the angle adjustment device 4 , the angle adjustment device 4 is connected to the winding device 3 , the winding device 3 is connected to the gear transmission device 2 , and the gear transmission device 2 is connected to the winding motor 10 . There are two groups of holding devices 1 , and a winding device 3 is arranged between the two groups of holding devices 1 before the winding device 8 , and the wire 14 enters the winding device 8 through the front and rear groups of holding devices 1 and winding devices 3 . The winding device 8 is connected to the winding motor 7, the wire 14 moves forward under the traction of the winding device 8, and the two sets of holding devices 1 respectively hold the two ends of the wire 14, so that the wire 14 maintains a certain tension and straightens . The strip-shaped packaging material is fixed on the packaging material carrying device 5 by the fixing devices 6, 9, and rotates around the wire 14 together with the winding device 3, so that the packaging material is wound on the wire 14 at a certain angle. Winding motor 7 adopts frequency conversion motor, which can continuously adjust the speed of winding and forming. Winding motor 10 adopts frequency conversion motor, which can continuously adjust winding speed. Through radial winding and axial winding, the simultaneous function of wire surface packaging and winding forming is realized.

从图2所示的缠绕装置部分的结构示意图可以看出,缠绕装置3包括缠绕板15和缠绕轴承13,缠绕板15连接在缠绕轴承13外面,缠绕板15的两端分别设有一个距离调节槽12,两个角度调节装置4分别设置在缠绕板15两端的距离调节槽12内,角度调节装置4可以调节条形包装材料与线材14的夹角,从而调节包装材料对被包装线材的覆盖系数。缠绕装置3通过距离调节槽12调节包装材料与线材14的缠绕角度以及包装材料距离线材14轴心的距离。As can be seen from the structural schematic diagram of the winding device part shown in Figure 2, the winding device 3 includes a winding plate 15 and a winding bearing 13, the winding plate 15 is connected outside the winding bearing 13, and a distance adjustment is provided at both ends of the winding plate 15 Groove 12, two angle adjustment devices 4 are respectively arranged in the distance adjustment groove 12 at both ends of the winding plate 15, the angle adjustment device 4 can adjust the angle between the strip packaging material and the wire 14, thereby adjusting the coverage of the packaging material on the packaged wire coefficient. The winding device 3 adjusts the winding angle between the packaging material and the wire 14 and the distance between the packaging material and the axis of the wire 14 through the distance adjusting groove 12 .

本实用新型的具体应用过程为:如图1所示,将一根30米长,10mm粗的绳索放入供绳装置11中,绳索一端依次穿过握持装置1、齿轮传动装置2、缠绕装置3、再次通过握持装置、进入卷绕装置8。(1)可以通过角度调节装置4将缠绕包装角度设置为60°;通过图2中距离调节槽12将角度调节装置4与绳索轴线的距离调整为300mm;通过卷绕电机7将卷绕转速设置为600r/min;通过缠绕电机10将缠绕包装转速设置为60r/min。(2)可以通过角度调节装置4将缠绕包装角度设置为45°;通过图2中距离调节槽12将角度调节装置4与绳索轴线的距离调整为350mm;通过卷绕电机7将卷绕转速设置为400r/min;通过缠绕电机10将缠绕包装转速设置为40r/min。The specific application process of the utility model is: as shown in Figure 1, a 30-meter-long, 10mm thick rope is put into the rope supply device 11, and one end of the rope passes through the holding device 1, the gear transmission device 2, and the winding The device 3 enters the winding device 8 through the holding device again. (1) The wrapping angle can be set to 60° by the angle adjustment device 4; the distance between the angle adjustment device 4 and the rope axis can be adjusted to 300mm by the distance adjustment groove 12 in Fig. 2; the winding speed can be set by the winding motor 7 It is 600r/min; through the winding motor 10, the wrapping speed is set to 60r/min. (2) The wrapping angle can be set to 45° by the angle adjustment device 4; the distance between the angle adjustment device 4 and the rope axis is adjusted to 350mm by the distance adjustment groove 12 in Fig. 2; the winding speed is set by the winding motor 7 is 400r/min; through the winding motor 10, the wrapping speed is set to 40r/min.

以上详细的列举了本实用新型的具体实施方式,但本实用新型并不局限于上述具体方式,凡本领域技术人员不经过创造性劳动所得到的,均在本实用新型保护范围之内。The specific implementations of the utility model are listed above in detail, but the utility model is not limited to the above-mentioned specific implementation methods, and all those obtained by those skilled in the art without creative labor are within the protection scope of the utility model.

Claims (1)

1. wire rod winding package device, comprise winding mechanism and winding mechanism, winding mechanism comprises coiling motor (7), for rope device (11), grip device (1) and wind2 (8), wind2 (8) is connected with coiling motor (7), it is characterized in that: described winding mechanism comprises winding motor (10), gear system (2), wind (3), angle regulator (4), packing bogey (5) and anchor fitting (6), described wind (3) comprises winding plate (15) and twines bearing (13), twine plate (15) and be connected winding bearing (13) outside, the two ends of twining plate (15) are respectively equipped with distance adjustment groove (12), two angle regulators (4) are separately positioned in two the distance adjustment grooves (12) that twine plate (15) two ends, packing bogey (5) is connected on the angle regulator (4), wind (3) is connected with gear system (2), gear system (2) connects winding motor (10), packing are arranged on the packing bogey (5), be rotated with wind (3) material (14) that winds the line, described grip device (1) is two groups, wind (3) is arranged between two groups of grip devices (1), before wire rod (14) passes through, back two groups of grip devices (1) and wind (3) enter wind2 (8).
CN2010205515745U 2010-09-27 2010-09-27 Wire rod winding and packaging device Expired - Fee Related CN201873392U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966944A (en) * 2010-09-27 2011-02-09 泰安鲁普耐特塑料有限公司 Wire twisting and packaging device
CN103268793A (en) * 2013-04-15 2013-08-28 浙江康威胜高温线缆有限公司 A cable insulation coating machine
CN103377776A (en) * 2012-04-13 2013-10-30 上海新益电力线路器材有限公司 Parallel type lapping apparatus used for fireproof cable insulation layer mica tape lapping
CN104370168A (en) * 2014-10-14 2015-02-25 中国兵器工业集团第五三研究所 Device for winding continuous sheet on flexible base material and winding machining method
CN107244587A (en) * 2017-05-19 2017-10-13 东华大学 A kind of tapered fibre up- coiler
CN108163610A (en) * 2017-12-22 2018-06-15 珠海市威卡自动化设备有限公司 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods
CN108572721A (en) * 2017-03-07 2018-09-25 宏达国际电子股份有限公司 Prediction method suitable for head-mounted device and virtual reality system
CN109834995A (en) * 2019-03-18 2019-06-04 江苏思源彩印包装有限公司 A kind of angle adjustment device of paper tube shaper
CN114111007A (en) * 2021-11-26 2022-03-01 山东瑞春建筑工程有限公司 Automatic bundling belt machine for connecting pipe for air conditioner installation

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966944A (en) * 2010-09-27 2011-02-09 泰安鲁普耐特塑料有限公司 Wire twisting and packaging device
CN103377776A (en) * 2012-04-13 2013-10-30 上海新益电力线路器材有限公司 Parallel type lapping apparatus used for fireproof cable insulation layer mica tape lapping
CN103268793A (en) * 2013-04-15 2013-08-28 浙江康威胜高温线缆有限公司 A cable insulation coating machine
CN104370168A (en) * 2014-10-14 2015-02-25 中国兵器工业集团第五三研究所 Device for winding continuous sheet on flexible base material and winding machining method
CN108572721A (en) * 2017-03-07 2018-09-25 宏达国际电子股份有限公司 Prediction method suitable for head-mounted device and virtual reality system
CN107244587A (en) * 2017-05-19 2017-10-13 东华大学 A kind of tapered fibre up- coiler
CN108163610A (en) * 2017-12-22 2018-06-15 珠海市威卡自动化设备有限公司 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods
CN108163610B (en) * 2017-12-22 2020-10-02 珠海市威卡自动化设备有限公司 Three-wheel automatic rubber coating mechanism and rubber coating method thereof
CN109834995A (en) * 2019-03-18 2019-06-04 江苏思源彩印包装有限公司 A kind of angle adjustment device of paper tube shaper
CN114111007A (en) * 2021-11-26 2022-03-01 山东瑞春建筑工程有限公司 Automatic bundling belt machine for connecting pipe for air conditioner installation

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