CN204955365U - A double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material - Google Patents
A double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material Download PDFInfo
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- CN204955365U CN204955365U CN201520557836.1U CN201520557836U CN204955365U CN 204955365 U CN204955365 U CN 204955365U CN 201520557836 U CN201520557836 U CN 201520557836U CN 204955365 U CN204955365 U CN 204955365U
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Abstract
The utility model relates to a double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material, including the frame, be provided main motor, barrel and complete machine electrical control cabinet in the frame, be equipped with conical twin -screw in the barrel, the one end of barrel is equipped with high -power transmission case, and the main motor output shaft passes through the shaft coupling and links to each other with high -power transmission case, and the output shaft of high -power transmission case links to each other with the twin -screw, and the other end of barrel is equipped with crowded material aircraft nose mould, installs automatic feeding device and vacuum degassing device in the vertical direction of barrel, the twin -screw is including set up just different big screw rod and the little screw rods of length side by side, and the barrel includes whole alloy cover barrel and the bush that suits with the twin -screw, is equipped with heating plate mounting hole, cooling water access hole, pressure sensor and temperature sensor mounting hole and evacuation hole on the barrel, and complete machine electrical control cabinet adopts PLC industrial automation human -computer interface control. The degree of automation of complete machine is high, and the security performance is good, and production efficiency is high.
Description
Technical field
The utility model relates to a kind of twin-screw extrusion equipment, specifically a kind of double screw extruder for being prepared 105 DEG C of polyvinyl chloride cable material production technologies by silane cross-linking method.
Background technology
Adopting silane cross-linking method to produce in the process of polyvinyl chloride cable material, need to use double screw extruder.The main Problems existing of the existing double screw extruder for silanes crosslinked cable material has: driving shaft bearing structure easily damages, and adds frequency of maintenance and cost; Machine barrel inner screw is uneven to express material power, easily produces too powerful extruding force, thus causes the damage of material structure; There is the phenomenon of gas leakage when adding materials in cylindrical shell, the gas bringing cylindrical shell with material into can produce pore in the process of material extruded product; In addition, existing screw flight distributed architecture is not ideal enough, and material finds time shorter, makes the product quality extruded unreliable.In view of the technical problem existed in prior art, therefore, the double screw extruder of a kind of improvement of exigence is to solve the problems of the technologies described above.
Summary of the invention
The utility model is just for the technical problem existed in prior art, be provided for the double screw extruder of preparation 105 DEG C of polyvinyl chloride cable materials, this extruder overall construction design is ingenious, easy to operate, material extrusion extruding force is evenly reasonable, can not pore be produced, effectively ensure that the quality extruding CABLE MATERIALS.
To achieve these goals, the technical solution adopted in the utility model is, for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, comprise frame, be arranged on the mair motor in frame, machine barrel and complete machine electrical control cabinet, conical twin-screw is provided with in machine barrel, one end of machine barrel is provided with high-power transmission case, described main motor output shaft is connected with high-power transmission case by shaft coupling, the output shaft of described high-power transmission case is connected with twin-screw, the other end of machine barrel is provided with material extrusion extrusion die, the vertical direction of machine barrel is provided with automatic feeding device and vacuum degasser, twin-screw comprises and being arranged side by side and the different large screw rod of length and small screw, the second half section of large screw rod is meshed with whole small screw, the second half section pitch of large screw rod is identical with the pitch of whole small screw, and the first half section pitch of large screw rod is less than the second half section pitch of large screw rod, the lining that described machine barrel comprises Integral alloy sleeve body and adapts with twin-screw, described cylindrical shell is provided with heating plate installing hole, cooling water access hole, pressure sensor and temperature sensor fixing hole and vacuumizes hole, and described complete machine electrical control cabinet adopts PLC industrial automation human-computer interface control.
Improve as one of the present utility model, described material extrusion extrusion die comprises die head and die orifice, die head is fixed on machine barrel, die orifice adopts securing member to be fixed on die head, the diameter dimension of die orifice is determined by user, material extrusion die head self-emptying, and straight forming and carry out secondary cut without the need to the artificial product to extruding.
Improve as one of the present utility model, described automatic feeding device comprises hopper, feeding motor, horizontal mixer, LOAD CELLS and motor driver, described horizontal mixer is arranged on hopper bottom, feeding motor adopts motor driver to drive, and LOAD CELLS is arranged on discharge outlet.
Improve as one of the present utility model, described large screw head is 60 ° of dome pyramidal structures, makes material be transitioned into from cone-type spiral stable movement the rectilinear motion entering die orifice and changes, efficiently avoid the generation of material lagging.
Improve as one of the present utility model, described twin-screw adopts high-speed tool steel to be made, large screw rod and small screw are building block system combination, there is excellent self-cleaning and wearability, the mandrel of twin-screw is 40CrNiMoA material, and the screw thread on screw rod and mandrel are that involute connects, and intensity is high, bearing load is large, and dismounting combined and instant.Can plasticizing, mixed milling, shearing dispersion, homogenizing homogeneous, exhaust devolatilization be carried, build various functions and all kinds of technical process such as extruding out by effective implemention as required.
Improve as one of the present utility model, described cylindrical shell is divided into first segment feed cylinder, the second to eight save cylindrical shell of remaining silent, section nine, vacuumize cylindrical shell and cylindrical shell extruded by protelum, described first segment feed cylinder does not heat, second, three save cylindrical shell of remaining silent adopts cast copper heating plate to heat, four to eight saves cylindrical shell of remaining silent, section nine, vacuumize cylindrical shell and protelum and extrude cylindrical shell and adopt cast aluminium heating plate to heat, temperature sensor and pressure sensor are arranged on the second to ten joint cylindrical shells, vacuum degasser is arranged on Section nine and vacuumizes on cylindrical shell, cooling water access hole is also arranged on the second to ten joint cylindrical shells.
Improve as one of the present utility model, described complete machine electrical control is provided with human-computer interaction interface, PLC main frame, temperature control module, pressure control module, power drive control module, feeding control module and lubricating oil refrigerating module cashier's office in a shop, and feeding control module, pressure control module and lubricating oil refrigerating module and PLC main frame are interlocked joint control.
Improve as one of the present utility model, described mair motor adopts rated power to be the alternating current generator of 45KW, and feeding motor adopts rated power to be the alternating current generator of 0.75KW, and mair motor and feeding motor all adopt variable-frequency governor to carry out speed governing.
Relative to prior art, overall construction design of the present utility model is ingenious, disassembly and assembly convenient maintenance and replacement, and cost is lower, long service life, and be airtight in whole machine barrel, material can not contact with outside air, and working environment is good; Mixed performance is excellent, the twin-screw that material is first engaged mutually by the second half section carries out pre-refining side by side except gas, therefore material can not produce bubble, material is extruded at the singe screw by first half section by material, pitch due to the singe screw of first half section is all less than the twin-screw pitch separately that the second half section is engaged mutually, therefore discharging is finer and smoother, product quality is high, and finished particle is even; The automaticity of complete machine is high, and security performance is good, and head adopts mould discharging, and straight forming is without the need to artificial cutting, therefore the labour intensity of operating personnel is low, and production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the double-screw structure schematic diagram of the utility model embodiment.
In figure: 1-frame, 2-mair motor, 3-machine barrel, 4-complete machine electrical control cabinet, 5-high-power transmission case, 6-material extrusion extrusion die, 7-automatic feeding device, 8-hopper, 9-feeding motor, 10-motor driver, 11-horizontal mixer, 12-LOAD CELLS, 13-shaft coupling, 14-heating plate, 15-softened water tank, 16-vacuum degasser, the large screw rod of 17-, 18-small screw.
Detailed description of the invention
In order to deepen understanding and cognition of the present utility model, below in conjunction with the drawings and specific embodiments the utility model be further described and introduce.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Embodiment
As shown in Figure 1, for a kind of for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, comprise frame 1, be arranged on the mair motor 2 in frame, machine barrel 3 and complete machine electrical control cabinet 4.One end of machine barrel is provided with high-power transmission case 5, and described mair motor 2 output shaft is connected with high-power transmission case 5 by shaft coupling 13, and the output shaft of described high-power transmission case 5 is connected with twin-screw.High-power transmission case 5 adopts parallel triple axle structure, collection slows down and torque distribution and one, adopts oil-immersed type lubrication and multipoint mode forcedlubricating system simultaneously, sets up low oil level and overpressure alarm system, timely prompting operating personnel refuel and change oil, and ensure long-time, the high-efficiency operation of transmission case.Mair motor 2 adopts rated power to be the alternating current generator of 0.75KW, and adopts English prestige to rise variable-frequency governor to carry out speed governing.The other end of machine barrel is provided with material extrusion extrusion die 6, and described material extrusion extrusion die 6 comprises water cooling bracing cold cut die head and die orifice, and die head is fixed on machine barrel, and die orifice adopts holding screw to be fixed on die head, and die orifice is provided with the circular hole that 13 diameters are 3 ~ 5 millimeters.
In machine barrel 3, be provided with conical twin-screw, twin-screw comprises and being arranged side by side and the different large screw rod 17 of length and small screw 18.The second half section of large screw rod 17 is meshed with whole small screw 18, and the second half section pitch of large screw rod 17 is identical with the pitch of whole small screw 18, and the first half section pitch of large screw rod 17 is less than the second half section pitch of large screw rod 17.Large screw rod 17 and small screw 18 all adopt high-speed tool steel to be made, and both are building block system combination, have excellent self-cleaning and wearability.Further, the mandrel of large screw rod 17 and small screw 18 is 40CrNiMoA material, and the screw thread on screw rod and mandrel are that involute connects, and intensity is high, and bearing load is large, and dismounting combined and instant.So also fully excavate the potentiality in finite structure space, take into account and realize more high workload moment of torsion and larger screw rod swept volume.In addition, large screw head is 60 ° of dome pyramidal structures, makes material be transitioned into from cone-type spiral stable movement the rectilinear motion entering die orifice and changes, efficiently avoid the generation of material lagging.
The neck bush that described machine barrel 3 comprises Integral alloy sleeve body and adapts with twin-screw, interliner alloy cover is cast into integral structure, reach the technical merit of European international counterparts, compared with the two alloy sheath of traditional dissection type, greatly improve the scuff resistance of cylindrical shell, extend the service life of cylindrical shell.The material of described cylindrical shell is 45 steel edge alloy sheaths, be divided into first segment feed cylinder, the second to eight joints remain silent cylindrical shell, Section nine vacuumize cylindrical shell and cylindrical shell extruded by protelum.Described first segment feed cylinder does not heat, second and third joint cylindrical shell of remaining silent adopts heating power to be that the cast copper heating plate 14 of 2KW heats, four to eight joint remain silent cylindrical shell, Section nine vacuumize cylindrical shell and protelum and extrude cylindrical shell and adopt heating power to be that the cast aluminium heating plate 14 of 1.5KW heats, heating is controlled by solid-state relay by temp controlled meter, adopts high temperature resistant wire.Temperature sensor and pressure sensor are arranged on the second to ten joint cylindrical shells, and temperature sensor specially surveys material melting temperature, and material pressure specially surveyed by pressure sensor.Temperature sensor adopts molten warm galvanic couple, and thermocouple adopts compensating wire, in case transmit the loss of signal in way.Described cylindrical shell adopts soft water cooling, softened water tank 15 is separated with cylindrical shell, be convenient to cleaning and maintenance, and adopt through the stainless steel cooling water pipe of red copper chromium plating process softened water tank 15 is connected to by cooling water pump be arranged at the second to ten joint cylindrical shells cooling water access hole on.
The vertical direction of first segment feed cylinder is provided with automatic feeding device 7, described automatic feeding device comprises hopper 8, feeding motor 9, horizontal mixer 11, LOAD CELLS 12 and motor driver 10, described horizontal mixer 11 is arranged on hopper bottom, feeding motor 9 adopts motor driver to drive, and LOAD CELLS 12 is arranged on discharge outlet.Feeding motor 9 adopts rated power to be the alternating current generator of 0.75KW, and adopts frequency conversion type ac speed regulator to carry out speed governing, feeding continuous and stable.
The vertical direction that Section nine vacuumizes cylindrical shell is provided with vacuum degasser 16, vacuum degasser 16 comprise stainless-steel vacuum tank, water ring vacuum pump, through the vacuum pipe of chromium plating process and the drive motors of water ring vacuum pump.Water ring vacuum pump by vacuum pipe be connected to vacuumize cylindrical shell vacuumize on hole, its maximal inspiratory capacity be 62 cubic metres per hour, work liquid measure be 0.2 cubic metre per hour.The attached visor of upper cover of vacuum tank.
Described complete machine electrical control cabinet 4 adopts PLC industrial automation human-computer interface control, which is provided with human-computer interaction interface, PLC main frame, temperature control module, pressure control module, power drive control module, feeding control module and lubricating oil refrigerating module, feeding control module, pressure control module and lubricating oil refrigerating module and PLC main frame are interlocked joint control.Feeding control module and PLC main frame are interlocked, and after namely starting main frame, could start automatic feeding device; Pressure control module and PLC main frame are interlocked, and namely during overvoltage, main frame and feeding all quit work; Lubricating oil refrigerating module and PLC main frame are interlocked, and after namely starting oil pump, could start main frame.In addition, electric current is also interlocked with main frame, and namely when main frame overcurrent, main frame and feeding all quit work.Therefore complete machine achieves overcurrent, overvoltage, and overload and the interlocking joint control function of drive system, guarantee unit safety, normal operation.
The large screw rod 17 of complete machine and the engagement type counter rotating of small screw 18, there is good mixing plasticizing function, its maximum feature is the processing of PVC cable material straight forming, low vibration, low noise, can install by foundation-free, be positioned over ground grading, reduce the requirement to place and installation, it is more convenient to use.
It should be noted that above-described embodiment, be not used for limiting protection domain of the present utility model, equivalents done on the basis of technique scheme or the alternative scope all falling into the utility model claim and protect.In the claims, word " comprises " and does not get rid of existence and do not arrange parts in the claims.Word first, second and third-class use do not represent any order, can be title by these word explanations.
Claims (8)
1. the double screw extruder for the preparation of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that: comprise frame, be arranged on the mair motor in frame, machine barrel and complete machine electrical control cabinet, conical twin-screw is provided with in machine barrel, one end of machine barrel is provided with high-power transmission case, described main motor output shaft is connected with high-power transmission case by shaft coupling, the output shaft of described high-power transmission case is connected with twin-screw, the other end of machine barrel is provided with material extrusion extrusion die, and the vertical direction of machine barrel is provided with automatic feeding device and vacuum degasser; Twin-screw comprises and being arranged side by side and the different large screw rod of length and small screw, the second half section of large screw rod is meshed with whole small screw, the second half section pitch of large screw rod is identical with the pitch of whole small screw, and the first half section pitch of large screw rod is less than the second half section pitch of large screw rod; The lining that described machine barrel comprises Integral alloy sleeve body and adapts with twin-screw, described cylindrical shell is provided with heating plate installing hole, cooling water access hole, pressure sensor and temperature sensor fixing hole and vacuumizes hole, and described complete machine electrical control cabinet adopts PLC industrial automation human-computer interface control.
2. as claimed in claim 1 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described automatic feeding device comprises hopper, feeding motor, horizontal mixer, LOAD CELLS and motor driver, described horizontal mixer is arranged on hopper bottom, feeding motor adopts motor driver to drive, and LOAD CELLS is arranged on discharge outlet.
3. as claimed in claim 1 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described material extrusion extrusion die comprises die head and die orifice, and die head is fixed on machine barrel, and die orifice adopts securing member to be fixed on die head.
4. as claimed in claim 1 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described twin-screw adopts high-speed tool steel to be made, large screw rod and small screw are building block system combination, the mandrel of twin-screw is 40CrNiMoA material, and the screw thread on screw rod and mandrel are that involute connects.
5., as claimed in claim 4 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described large screw head is 60 ° of dome pyramidal structures.
6. as claimed in claim 1 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described cylindrical shell is divided into first segment feed cylinder, the second to eight save cylindrical shell of remaining silent, section nine, vacuumize cylindrical shell and cylindrical shell extruded by protelum, described first segment feed cylinder does not heat, second, three save cylindrical shell of remaining silent adopts cast copper heating plate to heat, four to eight saves cylindrical shell of remaining silent, section nine, vacuumize cylindrical shell and protelum and extrude cylindrical shell and adopt cast aluminium heating plate to heat, temperature sensor and pressure sensor are arranged on the second to ten joint cylindrical shells, vacuum degasser is arranged on Section nine and vacuumizes on cylindrical shell, cooling water access hole is also arranged on the second to ten joint cylindrical shells.
7. as claimed in claim 1 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described complete machine electrical control is provided with human-computer interaction interface, PLC main frame, temperature control module, pressure control module, power drive control module, feeding control module and lubricating oil refrigerating module cashier's office in a shop, and feeding control module, pressure control module and lubricating oil refrigerating module and PLC main frame are interlocked joint control.
8., as claimed in claim 1 or 2 for the preparation of the double screw extruder of 105 DEG C of polyvinyl chloride cable materials, it is characterized in that, described mair motor and feeding motor all adopt alternating current generator, and mair motor and feeding motor all adopt variable-frequency governor to carry out speed governing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520557836.1U CN204955365U (en) | 2015-07-29 | 2015-07-29 | A double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520557836.1U CN204955365U (en) | 2015-07-29 | 2015-07-29 | A double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material |
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| Publication Number | Publication Date |
|---|---|
| CN204955365U true CN204955365U (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520557836.1U Expired - Fee Related CN204955365U (en) | 2015-07-29 | 2015-07-29 | A double screw extruder for preparing 105 DEG C of polyvinyl chloride cable material |
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| CN (1) | CN204955365U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965845A (en) * | 2016-05-18 | 2016-09-28 | 长兴宏盛包装材料有限公司 | Screw extruder |
| CN107498823A (en) * | 2017-07-27 | 2017-12-22 | 南京达力特挤出机械有限公司 | Building block system banburying extruder |
| CN108357136A (en) * | 2018-02-02 | 2018-08-03 | 杨高品 | Medicine preparation double screw extruder |
| CN108421497A (en) * | 2018-04-03 | 2018-08-21 | 杨高品 | The production technology and equipment of drug serialization granulation |
-
2015
- 2015-07-29 CN CN201520557836.1U patent/CN204955365U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965845A (en) * | 2016-05-18 | 2016-09-28 | 长兴宏盛包装材料有限公司 | Screw extruder |
| CN105965845B (en) * | 2016-05-18 | 2019-01-22 | 南京美高美新材料有限公司 | screw extruder |
| CN107498823A (en) * | 2017-07-27 | 2017-12-22 | 南京达力特挤出机械有限公司 | Building block system banburying extruder |
| CN108357136A (en) * | 2018-02-02 | 2018-08-03 | 杨高品 | Medicine preparation double screw extruder |
| CN108421497A (en) * | 2018-04-03 | 2018-08-21 | 杨高品 | The production technology and equipment of drug serialization granulation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20170729 |