CN109382929B

CN109382929B - Non-heating type high-speed melt blending machine

Info

Publication number: CN109382929B
Application number: CN201710682000.8A
Authority: CN
Inventors: 王九臣; 王连玉; 王文龙; 姚洪国; 林永逵
Original assignee: Weifang Yunding New Material Technology Co ltd
Current assignee: Weifang Yunding Holding Group Co.,Ltd.
Priority date: 2017-08-10
Filing date: 2017-08-10
Publication date: 2021-09-21
Anticipated expiration: 2037-08-10
Also published as: CN109382929A

Abstract

The invention discloses a non-heating high-speed melt blending machine, which comprises a rack, a feeding bin, a mixing bin, a transmission main shaft and a sealing device, wherein the feeding bin and the mixing bin are sequentially arranged on the rack and are communicated with each other; a feeding screw and a stirring tooth are fixed on the transmission main shaft; the feeding screw is positioned in the feeding bin, and the stirring teeth are positioned in the mixing bin; the stirring teeth comprise shaft sleeves, stirring blades arranged on the shaft sleeves and tool holders fixed on the shaft sleeves; the positions on the shaft sleeve corresponding to the stirring blades are all fixed with tool holders, and the stirring blades are detachably arranged on the tool holders. The non-heating high-speed melting blender provided by the invention does not need heating wires at the periphery for heating, and has the advantages of low unit energy consumption, high production efficiency, uniform mixing, high fiber filling rate, convenience in use and maintenance and the like.

Description

Non-heating type high-speed melt blending machine

Technical Field

The invention belongs to the technical field of plastic modification, and particularly relates to a non-heating high-speed melt blending machine.

Background

Fiber Reinforced composite (FRP) is a composite formed by winding, molding or pultrusion a reinforcing Fiber material, such as glass Fiber, carbon Fiber, aramid Fiber, etc., with a matrix material. Common fiber-reinforced composites are classified into glass fiber reinforced composites (GFRP), carbon fiber reinforced Composites (CFRP), and aramid fiber reinforced composites (AFRP) according to the reinforcing material.

A blender is needed to be used in the production process of the fiber reinforced composite material, the blender mixes the basic material fiber and the plastic of the fiber reinforced composite material, and the material is discharged from a discharge hole of a mixing bin after the material mixing is finished. At present, the traditional mixer adopts electric heating wires at the periphery of a mixing bin for heating, and the unit energy consumption is high; and the mixing screw has the defects of uneven mixing, poor mixing dispersibility, low fiber filling rate, time and labor waste in use and maintenance and the like, and has the defects of low working efficiency, uneven mixing, high equipment maintenance cost and the like.

Disclosure of Invention

Aiming at the defects, the invention aims to provide a non-heating high-speed melting blender which does not need peripheral heating wires for heating and has the advantages of low unit energy consumption, high production efficiency, uniform mixing, high fiber filling rate, convenient use and maintenance and the like.

In order to solve the technical problems, the technical scheme of the invention is as follows:

the non-heating high-speed melting blender comprises a feeding bin and a mixing bin which are communicated, and further comprises a transmission main shaft which penetrates through the feeding bin and the mixing bin, and a sealing device which is arranged on the transmission main shaft.

As an improvement, the transmission main shaft is provided with stirring teeth; the stirring teeth comprise shaft sleeves and stirring blades arranged on the shaft sleeves.

As an improvement, the stirring tooth further comprises a cutter holder fixed on the shaft sleeve; the positions on the shaft sleeve corresponding to the stirring blades are all fixed with tool holders, and the stirring blades are detachably arranged on the tool holders.

As an improvement, the stirring blade comprises a first stirring blade and a second stirring blade which is symmetrical to the first stirring blade; the first stirring blade comprises a first part, a second part and a third part which are sequentially and fixedly connected together, and the end part of the third part is provided with a cutting edge; the second part is the cuboid, and one of them terminal surface twists clockwise relative to another terminal surface, and its torsion angle is 20 ~ 40.

As an improvement, the stirring blade further comprises a second stirring blade, the second stirring blade has a structure which is basically the same as that of the first stirring blade, and the difference is that the twisting direction of the second part is opposite; the first stirring blade and the second stirring blade are symmetrically positioned in the middle of the mixing bin; the first stirring blades and the second stirring blades are alternately distributed on the same side of the shaft sleeve, and are distributed on the opposite side of the shaft sleeve in a crossed manner with the other side of the shaft sleeve.

As an improvement, the stirring blades are also respectively positioned at a third stirring blade and a fourth stirring blade at two end parts of the mixing bin; the top of the third stirring blade is provided with a wedge-shaped included angle, and the angle of the wedge-shaped included angle is 20-40 degrees; the top of the third stirring blade is provided with a wedge-shaped included angle, and the inclined edge of the wedge-shaped included angle is attached to the inner wall of the mixing bin; the fourth stirring blade and the third stirring blade are basically the same in structure, and are bilaterally symmetrical.

As an improvement, the wall of the mixing bin is of a double-layer structure, and a cooling water inlet, a cooling water outlet and a temperature sensor are arranged on the wall of the mixing bin; the mixing bin is of a split structure, and the upper part and the lower part of the mixing bin are respectively an independent cooling water loop; the lower end of the mixing bin is provided with a discharging device; the discharging device comprises a rotating shaft, and a driving swing arm and a gate swing arm which are fixedly arranged on the rotating shaft, wherein the driving swing arm is driven by an air cylinder.

As an improvement, the transmission main shaft comprises a main shaft, two balancing weights fixed on the main shaft and a rotary joint arranged at the end part of the main shaft; the rotary joint is provided with a water inlet and a water outlet; one end of the main shaft is provided with a long hole communicated with the water inlet of the rotary joint, a cooling pipe is arranged in the long hole, and the end part of the cooling pipe is communicated with the water outlet.

As an improvement, the non-heating high-speed melt blender further comprises a feeding bin communicated with the blending bin, and the transmission main shaft penetrates through the feeding bin; a feeding screw is arranged on the transmission main shaft and is positioned in the feeding bin; the feeding screw comprises a shaft sleeve and a screw blade arranged on the shaft sleeve, a notch is formed in the outer edge of the screw blade, and a chamfer is further formed in the edge of the screw blade.

As an improvement, the non-heating high-speed melt blender also comprises a sealing device arranged on the transmission main shaft, wherein the sealing device comprises a left sealing component arranged at one end of the transmission main shaft and a right sealing component arranged at the other end of the transmission main shaft; the left sealing component comprises a left end cover, and an air inlet cavity is arranged on one side of the left end cover. An air inlet is arranged on the air inlet cavity; the air inlet cavity is internally provided with an air guide ring, and two sides of the air guide ring are respectively provided with a framework sealing ring; the wind guide ring is provided with a wind guide hole; the right sealing component comprises a right end cover, one side of the right end cover is provided with an air outlet cavity, and an air outlet is formed in the air outlet cavity.

By adopting the technical scheme, the invention has the beneficial effects that:

1. the high-speed melting blender has the advantages of low unit energy consumption which is about 60 percent of the unit energy consumption of the traditional equipment, 1.5 to 2 times of the production efficiency of the traditional equipment and uniform material mixing. The mixing dispersibility is far superior to that of the traditional equipment.

2. The rotary joint is arranged in the operation process of the equipment, so that the temperature rise of the transmission main shaft in the high-speed material mixing process is well solved, and the service life of the bearings arranged at the two ends of the transmission main shaft is doubled.

3. In the material mixing process, the temperature control probe detects the temperature of materials in the mixing bin constantly, and when the required material mixing temperature is reached, the PLC of the control system controls the automatic opening and closing of the discharging gate. The discharging gate driven by the cylinder has the advantages of high corresponding speed, firm closing of the discharging gate and the mixing bin and the like, does not have the defects of poor locking and low material discharging speed, and has incomparable advantages of an electric system and a hydraulic system.

4. The high-speed melting blender can adjust a plurality of processing parameters in a very short time, and can complete a series of operation processes such as stirring, mixing, heating and mixing in a few seconds, so that the material heating process is very short, the material can be effectively prevented from being degraded, the material can reach the melting temperature within 5-20S, and then the material is conveyed to subsequent forming equipment.

5. The ventilation device of the high-speed melting blender comprises an air inlet device and an exhaust device, and water vapor and other volatile gases generated in the material blending process can be timely discharged by using the ventilation device, so that the technical requirement of material mixing is met. The method can be used for processing various thermoplastic or thermosetting engineering plastics, can blend and secondarily process the engineering plastics, wood powder, natural fibers, organic fibers and inorganic fibers by using cheap reclaimed materials, and needs additional drying equipment if common equipment is used.

Drawings

FIG. 1 is a perspective diagrammatic view of one embodiment of a non-heated high speed melt blender of the present invention;

FIG. 2 is a top view of an embodiment of a non-heated high speed melt blender of the present invention;

FIG. 3 is a left side view of FIG. 2;

FIG. 4 is a cross-sectional view F-F of FIG. 2;

FIG. 5 is a schematic view of the internal structure of the feed bin, the blending bin and the transmission main shaft after assembly;

FIG. 6 is an enlarged view of the schematic diagram at E in FIG. 5;

FIG. 7 is a schematic view of a mixing silo;

FIG. 8 is an enlarged cross-sectional view taken along line G-G of FIG. 7;

FIG. 9 is a schematic view of the drive spindle;

FIG. 10 is a perspective diagrammatic view of a feed screw;

FIG. 11 is a schematic cross-sectional view of a feed screw;

FIG. 12 is a left side view of FIG. 11;

FIG. 13 is a front view of a rabble tooth;

FIG. 14 is a top view of FIG. 13;

FIG. 15 is a right side view of FIG. 13;

FIG. 16 is a front view of a first stirring blade;

FIG. 17 is a bottom view of FIG. 16;

FIG. 18 is a left side view of FIG. 16;

fig. 19 is a front view of the fourth agitating blade;

FIG. 20 is a left side view of FIG. 19;

FIG. 21 is a right side view of FIG. 19;

FIG. 22 is a bottom view of FIG. 19;

figure 23 is a perspective view of a wind-directing ring;

wherein: 1-frame, 2-feed bin, 21-bin body connection, 3-mixing bin, 31-cooling water inlet, 32-cooling water outlet, 33-temperature sensor, 34-discharge device, 341-rotation shaft, 342-active swing arm, 343-gate swing arm, 3431-support, 344-cylinder, 3441-telescopic rod, 3442-cylinder seat, 345-discharge gate, 346-seated bearing, 35-discharge port, 4-drive spindle, 41-spindle, 411-long hole, 4111-internal thread, 412-cooling tube, 42-counterweight, 43-rotary joint, 431-water inlet, 432-water outlet, 433-connection, 4331-external thread, 44-slide bearing, 5-feed screw, 51-shaft sleeve, 52-helical blade, 53-notch, 54-chamfer, 6-stirring tooth, 61-shaft sleeve, 611-tool apron, 62-first stirring blade, 621-first part, 622-second part, 623-third part, 624-blade, 63-second stirring blade, 64-third stirring blade, 641-oblique edge, 642-straight edge, 65-fourth stirring blade, 66-fixing hole, 67-fastener, 7-sealing device, 71-left sealing member, 711-left end cover, 712-air inlet cavity, 713-air inlet, 714-air guide ring, 715-framework sealing ring, 716-air guide hole, 72-right sealing member, 721-right end cover, 722-air outlet cavity and 723-air outlet, 8-power system.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Examples

As shown in the figures 1, 2, 3 and 4 together, the non-heating high-speed melt blender comprises a frame 1, a feeding bin 2 and a mixing bin 3 which are sequentially arranged on the frame 1 and are communicated with each other, a transmission main shaft 4 penetrating through the feeding bin 2 and the mixing bin 3, and a sealing device 7 arranged on the transmission main shaft 4. The transmission main shaft 4 is driven by a power system 8. A feeding screw 5 and a stirring tooth 6 are fixed on the transmission main shaft 4. The feeding screw 5 is positioned in the feeding bin 2, and the stirring teeth 6 are positioned in the mixing bin 3. The lower end of the mixing bin 3 is provided with a discharging device 34.

As shown in fig. 1, 2 and 5, the feeding bin 2 and the mixing bin 3 are both of a split structure, and are divided into an upper part and a lower part which are fixedly connected through a bin body connecting piece 21. The split structure is convenient for the installation, the overhaul and the maintenance of equipment. The bulkhead of blending bunker 3 is bilayer structure, is provided with cooling water inlet 31, cooling water outlet 32 and temperature sensor 33 on the bulkhead of blending bunker 3, and temperature sensor 33 comprises control by temperature change mounting hole and control by temperature change probe for the temperature in real-time detection blending bunker 3. Constant-temperature cooling water or cooling media such as ethylene glycol are injected through the cooling water inlet 31, and fluid forms a loop in the cooling cavity through the cooling partition, so that heat of the mixing bin 3 in the mixing process is taken away, and the aim of cooling the mixing bin 3 is fulfilled. The upper part and the lower part of the mixing bin 3 are respectively a separate cooling water loop. Through adjusting the cooling flow rate, the heat generated by the friction between the material and the wall of the mixing bin 3 and the self-friction of the material is far greater than the heat taken away by the cooling medium, so that the temperature of the material in stirring can be ensured to continuously rise. When the temperature sensor 33 detects that the temperature in the mixing bin 3 reaches a set value, the rotating speed of the transmission main shaft 4 is adjusted to be slow, and the heat generated by friction between the materials and the wall of the mixing bin 3 in unit time is reduced. Above structural design realizes the control to 3 temperatures of blending bunker.

As shown in fig. 1, 2 and 5 together, the lower end of the mixing silo 3 is provided with a discharge device 34. The discharging device 34 includes a rotating shaft 341, and a driving swing arm 342 and a gate swing arm 343 fixedly installed on the rotating shaft 341, wherein the driving swing arm 342 is driven by an air cylinder 344. The discharge device 34 is mounted at the lower end of the mixing silo 3. The telescopic rod 3441 of the cylinder 344 is hinged with the driving swing arm 342, and the tail of the cylinder 344 is hinged with a cylinder seat 3442. The end of the gate swing arm 343 is provided with a discharge gate 345 adapted to the discharge opening 35 of the mixing silo 3. Two supporting parts 3431 are fixed at the end of the gate swing arm 343, both supporting parts 3431 are fixedly connected with the discharge gate 345, and the two supporting parts 3431 are symmetrically located at the two ends of the discharge gate 345. This structural design makes the support to the gate 345 of unloading more stable, and the gate 345 of unloading is closed firmly with the discharge gate 35 of blending bunker 3 and is not leaked the material, and the gate 345 of unloading opens and the closed in-process, and the operation is more stable. Two bearings 346 with seats are installed on the rotating shaft 341, and the two bearings 346 with seats are respectively located at two sides of the discharging gate 345. The seated bearing 346 not only supports the rotating shaft 341, but also makes the rotating shaft 341 more stable when rotating, and converts the plane friction into sliding friction, thereby reducing the resistance borne by the rotating shaft 341 when rotating. The driving swing arm 342 is located at the end of the rotating shaft 341.

The non-heating high-speed melting blender is used for batch mixing, and in the mixing process, the mixing bin 3 is closed by the discharge gate 345 under the action of the cylinder 344. When the mixing is finished, the discharging gate 345 is opened under the action of the cylinder 344, and the discharging is finished. When the mixed materials are mixed in the mixing bin 3, the mixed materials need to be discharged quickly. The characteristic that the corresponding speed of pneumatic transmission is high is fully utilized, the unloading is finished in the shortest possible time, and the quality change of the mixed materials in the mixing bin 3 due to factors such as temperature or time is prevented.

As shown in fig. 4, 5 and 9, the transmission spindle 4 includes a spindle 41, two counterweights 42 fixed to the spindle 41, and a rotary joint 43 mounted at an end of the spindle 41. The rotary joint 43 is provided with a water inlet 431 and a water outlet 432. One end of the main shaft 41 is provided with a long hole 411 communicated with the water inlet 431 of the rotary joint 43, a cooling pipe 412 is arranged in the long hole 411, and the end part of the cooling pipe 412 is communicated with the water outlet 432. A gap is provided between the inner wall of the long hole 411 and the outer circumferential surface of the cooling pipe 412. One end of the long hole 411 is closed, a certain distance is arranged between the closed end of the long hole 411 and the end part of the cooling pipe 412, the distance can increase the volume and the residence time of cooling media in a long space, sufficient heat exchange is carried out, more heat is taken away by the cooling media, and the cooling effect is good. The rotary joint 43 is provided with a connecting portion 433, and the connecting portion 433 is attached to an end portion of the elongated hole 411. An internal thread 4111 is formed at an end of the long hole 411, an external thread 4331 adapted to the internal thread 4111 is formed at a connection portion 433 of the rotary joint 43, and the long hole 411 and the connection portion 433 of the rotary joint 43 are screwed together.

As shown in fig. 9, two weights 42 are respectively close to two end portions of the main shaft 41, and the diameter of the middle portion of the main shaft 41 is larger than the diameters of the two end portions. Sliding bearings 44 are mounted at both ends of the main shaft 41 for supporting when rotating, and the sliding bearings 44 are selected to be seated bearings in the embodiment.

When the main shaft 41 works, the temperature is raised, and the main shaft 41 is cooled by a cold medium (cooling water, emulsion or other media) flowing into the main shaft 41 through the water inlet 431 of the rotary joint 43, so that the service temperature of the main shaft 41 and the bearing is in a normal temperature range, and the service life of the bearing is prolonged by more than one time. When the main shaft 41 is suddenly overloaded, the inertia of the counterweight 42 can be used to effectively avoid the damage and jamming of the main shaft 41.

As shown in fig. 9, 10 and 11 together, the feed screw 5 comprises a sleeve 51 and a screw blade 52 mounted on the sleeve, the outer edge of the screw blade 52 being provided with a notch 53. The notch 53 is V-shaped, the angle of the notch 53 is 60-90 degrees, and the depth of the notch 53 is 6-10 mm. The notches 53 are uniformly distributed along the ideal cylindrical surface of the helical blade 52, and the number of the notches 53 on the ideal cylindrical surface of each helical blade is more than or equal to 6. The edge of helical blade still is provided with chamfer 54, and helical blade's outward flange is 0.2 ~ 2mm apart from the inner wall distance of feeding storehouse 2, and chamfer 54's inclination is 45 ~ 60.

In the fiber feeding process, the notches 53 are arranged at the edge part of the helical blade 52 of the feeding screw 5 and are uniformly distributed along the ideal cylindrical surface of the feeding screw 5, the number of the notches 53 is more than or equal to 6, the fiber materials are well and quickly conveyed, the materials enter the feeding bin 2 through the feeding hopper, and smoothly pass through the feeding bin 2 through the feeding screw 5 under the bearing effect of the feeding bin 2. The edge of the spiral blade 52 of the feeding spiral 5 close to the inner wall of the feeding bin 2 is provided with a chamfer 54, and during the process of conveying the fibers and the base materials, the chamfer 54 arranged on the outer edge of the spiral blade 52 of the feeding spiral 5 plays a shearing role on the fibers blocked between the feeding spiral 5 and the inner wall of the feeding bin 2, so that the blockage of the fiber materials at the position is prevented. Above structure can prevent effectively that the fibre material transportation in-process from piling up in feeding storehouse 2, and feed rate is fast, and the feeding is smooth, is difficult for causing the shut down of pay-off spiral 5, has slowed down pay-off spiral 5 helical blade 52's wearing and tearing, has reduced manufacturing cost.

As shown in fig. 13, 14 and 15, the stirring tooth 6 includes a shaft sleeve 61 and a stirring blade mounted on the shaft sleeve 61, and also includes a tool seat 611 fixed on the shaft sleeve 61. The tool apron 611 is fixed on the shaft sleeve 61 at the position corresponding to the stirring blade, and the stirring blade is detachably mounted on the tool apron 611. The stirring blades include a first stirring blade 62, a second stirring blade 63, a third stirring blade 64, and a fourth stirring blade 65.

As shown in fig. 16, 17 and 18, the first stirring blade 62 includes a first portion 621, a second portion 622 and a third portion 623 which are sequentially connected together, and the end of the third portion 623 is formed with a blade 624. The second portion 622 is a cuboid, one end face of the second portion is clockwise twisted relative to the other end face of the second portion, and the twisting angle of the second portion is 20-40 degrees. In this embodiment, the preferred twisting angle is 30 °, the blade 624 is a wedge-shaped blade 624, the length ratio of the first part 621, the second part 622 and the third part 623 of the first stirring blade 62 is 1:1:1, and a good mixing effect is obtained through experiments. The second stirring blade 63 has substantially the same structure as the first stirring blade 62 except that the second portion 622 thereof is twisted in the opposite direction. The first stirring blade 62 and the second stirring blade 63 are symmetrically arranged in the middle of the shaft sleeve 61. Because the first stirring blade 62 and the second stirring blade 63 both have a twisting angle, relative centripetal force is provided during the stirring process, and the materials are mixed. The first portion 621 mainly serves as a connecting and supporting function for fixing the agitating blade. The second part 622 mainly plays a role in blending materials, and cross blending of the materials in the blending bin 3 is realized in the blending process through different torsion angles. The third portion 623 primarily functions to shear the material and generate heat by friction. Because the distance between the tooth top and the transmission main shaft 4 is the largest, the linear velocity is also larger in the rotating process, and heat is generated through the friction between the larger linear velocity and the wall of the mixing bin 3.

As shown collectively in fig. 13, 19, 20, 21 and 22, the third agitating blade 64 is mounted at one end of the boss 61, the fourth agitating blade 65 is mounted at the other end of the boss 61, and the third agitating blade 64 and the fourth agitating blade 65 are located on opposite sides of the boss 61, respectively. The top of the third stirring blade 64 is provided with a wedge-shaped included angle, and the inclined edge 641 of the wedge-shaped included angle is attached to the inner wall of the mixing bin 3. In order to ensure that the inclined edge 641 with the wedge-shaped included angle is attached to the inner wall of the mixing bin 3, the tool apron 611 corresponding to the third stirring blade 64 forms a certain included angle with the axial direction of the shaft sleeve 61, and the included angle is consistent with the angle of the wedge-shaped included angle. The angle of wedge contained angle is 20 ~ 40, and the angle of preferred wedge contained angle is 30 in this embodiment, obtains fine compounding effect through the experiment. The effect of wedge contained angle is for scraping the material that adheres to 3 inner walls of blending bunker at the compounding in-process, moves the normal direction of the another side of the inner wall contact surface with blending bunker 3 with the material simultaneously, plays the effect of compounding. The fourth agitating blade 65 and the third agitating blade 64 have substantially the same structure, and the fourth agitating blade 65 and the third agitating blade 64 are bilaterally symmetrical. When the shaft sleeve 61 is rotated after the stirring blades are mounted on the shaft sleeve 61, the scraping direction of the third stirring blade 64 and the fourth stirring blade 65 against the inner wall of the mixing bin 3 can be defined as the rotating direction of the shaft sleeve 61.

As shown in fig. 13, 19, 20, 21 and 22, the inclined sides 641 of the wedge-shaped included angles of the third stirring blade 64 and the fourth stirring blade 65 are attached to the wall of the mixing bin 3, so that the material adhered to the inner wall of the mixing bin 3 can be scraped off when the rotating shaft rotates. The straight edge 642 of the wedge-shaped included angle provides a centripetal force along the axial direction of the shaft sleeve 61 to collect the stirred materials to the central part of the stirring blade. The material is carried to 3 intermediate positions of blending bunker along the another side of wedge contained angle, can control the flow direction of material, can more fully cut up and stir the material.

As shown in fig. 13 and 14, the total number of the stirring blades may be 6 (or 8) according to the length of the shaft sleeve 61, the third stirring blade 64 and the fourth stirring blade 65 are respectively installed at two ends of the blade main shaft, and 2 (or 3) first stirring blades 62 and 2 (or 3) second stirring blades 63 are respectively and uniformly distributed at the middle positions of the third stirring blade 64 and the fourth stirring blade 65. The first stirring vanes 62 and the second stirring vanes 63 are alternately arranged on the same side, and are arranged on the opposite side of the main shaft in a crossed manner.

As shown in fig. 13, 14 and 15, a tool holder 611 is welded to the shaft sleeve 61 at a position corresponding to the stirring blade, and is used for mounting the stirring blade at the corresponding position. Each of the stirring blades and the tool holder 611 is provided with a fixing hole 66, and each of the stirring blades and the tool holder 611 is fastened by a fastening member 67 installed in the fixing hole 66. When the blender is used for blending materials, the materials and the stirring blades are subjected to frictional heat generation, so that the stirring blades are quickly abraded. The structural design can conveniently and timely replace the worn blade. Through changing axle sleeve 61 and changing stirring vane contrast, change the stirring vane required time for changing the ten of complete machine blade main shaft time, improve production efficiency greatly, save the time of plant maintenance.

The sleeve 61 is provided with 64 different stirring blades which are arranged around the cylindrical surface of the sleeve 61 by 180 degrees. The third stirring blade 64 and the fourth stirring blade 65 are arranged at two ends of the shaft sleeve 61 and are attached to the inner wall of the mixing cavity 3, so that the materials on the inner wall of the mixing cavity 3 are scraped, and meanwhile, opposite centripetal forces along the axis of the shaft sleeve 61 are respectively provided, and the stirred materials are collected to the central part of the stirring blade. The first stirring blade 62 and the second stirring blade 63 are bilaterally symmetrical, and due to the existence of the twisting angle of the blades, relative centripetal force is respectively provided in the stirring process, so that the materials are mixed.

As shown collectively in fig. 5, 6 and 23, the sealing device 7 includes a left sealing member 71 mounted at one end of the drive spindle 4 and a right sealing member 72 mounted at the other end of the drive spindle 4. The left sealing member 71 includes a left end cap 711, and an air inlet chamber 712 is provided at one side of the left end cap 711. The air inlet chamber 712 is provided with air inlets 713, and the air inlets 713 are uniformly arranged on the peripheral wall of the cavity of the air inlet chamber 712. The number of the air inlets 713 is 4 or more. The inside of the air inlet chamber 712 is provided with an air guide ring 714, and two sides of the air guide ring 714 are respectively provided with a framework sealing ring 715. The air guide ring 714 is provided with air guide holes 716, the air guide holes 716 are uniformly distributed on the peripheral wall of the air guide ring 714, and the number of the air guide holes 716 is 4-8.

As shown in fig. 5, the right sealing member 72 includes a right end cover 721, an air outlet cavity 722 is disposed on one side of the right end cover 721, air outlets 723 are disposed on the air outlet cavity 722, the air outlets 723 are uniformly disposed on a peripheral wall of a cavity of the air outlet cavity 722, the number of the air outlets 723 is 2, one of the air outlets 723 is disposed at an upper end of the air outlet cavity 722, the other air outlet 723 is disposed at a lower end of the air outlet cavity 722, and the air outlets 723 are used for discharging water vapor and other volatile gases in a process of mixing fibers and a matrix material.

In the process of mixing the fibers and the matrix material, one air inlet 713 can be used if the humidity of the mixed material is not high, and a plurality of air inlets 713 can be used if the humidity of the mixed material is high, so that the effect of quickly exhausting air in the process of mixing the materials is achieved. Compressed air generated by the compressor enters from an air inlet 713 in the air inlet chamber 712, the air guide ring 714 arranged in the air inlet chamber 712 uniformly distributes the compressed air in the air inlet chamber 712, and the compressed air can only flow towards an air outlet 723 of the air outlet chamber 722 under the action of the framework sealing ring 715. After the compressed gas enters the relatively closed space, under the dual actions of sealing the feeding bin 2 and discharging pressure of the helical blades, the compressed gas quickly flows to the air outlet 723 of the air outlet cavity 722, water vapor and other volatile gases in the process of mixing the fibers and the matrix are discharged, drying equipment is not needed, and the production cost is reduced.

When the non-heating high-speed melt blending machine is used for mixing materials, the materials in the feeding bin 2 enter the mixing bin 3 under the action of the conveying screw. The mixing bin 3 can complete a series of operation processes such as stirring, mixing, heating and mixing in a few seconds, so that the material heating process is extremely short, the material can be effectively prevented from being degraded, the material can reach the melting temperature within 5-20S, and then the material is conveyed to the forming equipment.

In conclusion, the non-heating high-speed melting blender provided by the invention does not need heating wires at the periphery for heating, and has the advantages of low unit energy consumption, high production efficiency, uniform mixing, high fiber filling rate, convenience in use and maintenance and the like.

The above-mentioned embodiments are merely exemplary for better understanding of the present invention, and should not be construed as limiting the scope of the present invention, as long as the modifications are made according to the technical solution of the present invention.

Claims

1. A non-heating high-speed melt blender, characterized in that: the device comprises a feeding bin (2) and a mixing bin (3) which are communicated, and also comprises a transmission main shaft (4) which penetrates through the feeding bin (2) and the mixing bin (3), and a sealing device (7) which is arranged on the transmission main shaft (4);

the sealing device (7) comprises a left sealing component (71) arranged at one end of the transmission main shaft (4) and a right sealing component (72) arranged at the other end of the transmission main shaft (4); the left sealing component (71) comprises a left end cover (711), and an air inlet cavity (712) is arranged on one side of the left end cover (711); an air inlet (713) is arranged on the air inlet cavity (712); an air guide ring (714) is arranged in the air inlet cavity (712), and two framework sealing rings (715) are respectively arranged on two sides of the air guide ring (714); the air guide ring (714) is provided with an air guide hole (716); the right sealing component (72) comprises a right end cover (721), one side of the right end cover (721) is provided with an air outlet cavity (722), and an air outlet (723) is arranged on the air outlet cavity (722);

the transmission main shaft (4) is provided with stirring teeth (6), and the stirring teeth (6) comprise a shaft sleeve (61) and stirring blades arranged on the shaft sleeve (61);

the stirring tooth (6) also comprises a cutter holder (611) fixed on the shaft sleeve (61); cutter holders (611) are fixed on the shaft sleeve (61) at positions corresponding to the stirring blades, and the stirring blades are detachably mounted on the cutter holders (611);

a feeding screw (5) is arranged on the transmission main shaft (4), and the feeding screw (5) is positioned in the feeding bin (2); the feeding screw (5) comprises a shaft sleeve (51) and a screw blade (52) arranged on the shaft sleeve, a notch (53) is formed in the outer edge of the screw blade (52), and a chamfer (54) is further formed in the edge of the screw blade.

2. The non-heated high speed melt blender of claim 1, wherein: the stirring blade includes a first stirring blade (62); the first stirring blade (62) comprises a first part (621), a second part (622) and a third part (623) which are sequentially fixedly connected together, and the end part of the third part (623) is provided with a blade (624); the second part (622) is a cuboid, one end face of the second part is clockwise twisted relative to the other end face of the second part, and the twisting angle of the second part is 20-40 degrees.

3. The non-heated high speed melt blender of claim 2, wherein: the stirring blade also comprises a second stirring blade (63), and the second stirring blade (63) has basically the same structure as the first stirring blade (62) and is different from the first stirring blade in that the twisting direction of a second part (622) is opposite; the first stirring blade (62) and the second stirring blade (63) are symmetrically positioned in the middle of the mixing bin (3); the first stirring blades (62) and the second stirring blades (63) are alternately distributed on the same side of the shaft sleeve (61) and are distributed on the opposite side of the shaft sleeve (61) in a crossed way.

4. The non-heated high speed melt blender of claim 1, wherein: the stirring blades are also respectively positioned on a third stirring blade (64) and a fourth stirring blade (65) at two end parts of the mixing bin (3); the top of the third stirring blade (64) is provided with a wedge-shaped included angle, and the angle of the wedge-shaped included angle is 20-40 degrees; the top of the third stirring blade (64) is provided with a wedge-shaped included angle, and the inclined edge (641) of the wedge-shaped included angle is attached to the inner wall of the mixing bin (3); the fourth stirring blade (65) and the third stirring blade (64) have basically the same structure, and the fourth stirring blade (65) and the third stirring blade (64) are bilaterally symmetrical.

5. The non-heated high speed melt blender of claim 1, wherein: the wall of the mixing bin (3) is of a double-layer structure, and a cooling water inlet (31), a cooling water outlet (32) and a temperature sensor (33) are arranged on the wall of the mixing bin (3); the mixing bin (3) is of a split structure, and the upper part and the lower part of the mixing bin (3) are respectively an independent cooling water loop; the lower end of the mixing bin (3) is provided with a discharging device (34); the discharging device (34) comprises a rotating shaft (341), and a driving swing arm (342) and a gate swing arm (343) which are fixedly arranged on the rotating shaft (341), wherein the driving swing arm (342) is driven by an air cylinder (344).

6. The non-heated high speed melt blender of claim 1, wherein: the transmission main shaft (4) comprises a main shaft (41), two balancing weights (42) fixed on the main shaft (41) and a rotary joint (43) arranged at the end part of the main shaft (41); a water inlet (431) and a water outlet (432) are arranged on the rotary joint (43); one end of the main shaft (41) is provided with a long hole (411) communicated with a water inlet (431) of the rotary joint (43), a cooling pipe (412) is arranged in the long hole (411), and the end part of the cooling pipe (412) is communicated with a water outlet (432).