CN204954641U - Automatic on crawler -type abrator of unloading - Google Patents

Automatic on crawler -type abrator of unloading Download PDF

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Publication number
CN204954641U
CN204954641U CN201520127025.8U CN201520127025U CN204954641U CN 204954641 U CN204954641 U CN 204954641U CN 201520127025 U CN201520127025 U CN 201520127025U CN 204954641 U CN204954641 U CN 204954641U
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CN
China
Prior art keywords
wash
tray
qianmen
impeller head
ball
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Expired - Fee Related
Application number
CN201520127025.8U
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Chinese (zh)
Inventor
张群
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Dafeng Shen Da Machinery Manufacturing Co Ltd
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Dafeng Shen Da Machinery Manufacturing Co Ltd
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Priority to CN201520127025.8U priority Critical patent/CN204954641U/en
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Publication of CN204954641U publication Critical patent/CN204954641U/en
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Abstract

The utility model provides an automatic on crawler -type abrator of unloading, the air separation ware connects with the ball terminal pair that advances of impeller head through pills transmissio pipe through saying, the impeller head is located clearance roof portion, and the throwing ball of impeller head end and clearance incasement portion switch on, be equipped with crawler drive on the clearance case, crawler drive's drive end and track are connected, the throwing ball end that the track was located clearance incasement portion and was located the impeller head is under, the below of track is equipped with the sieve that is used for sifting out thin materials such as ball sand, the sieve below is equipped with the helicla flute, the helicla flute is located clearance incasement portion bottom, and be equipped with the auger delivery ware in the helicla flute, the output of auger delivery ware and the bottom input butt joint of lifting machine, the lifting machine is located on the clearance case lateral wall, and the top output of lifting machine and the butt joint of the input of air separation ware, the clearance case is equipped with the feeding qianmen on one side of lifting machine relative direction. The utility model discloses it is more clean to handle workpiece surface, can effectively get rid of strong burr, and the work piece after the processing does not have hidden internal injury.

Description

A kind of automatic loading/unloading apron type airless shot blasting machine
Technical field
The utility model belongs to automation cleaning plant field, particularly relates to a kind of automatic loading/unloading apron type airless shot blasting machine.
Background technology
Existing shot-blast cleaning machine is usually without top seal, and separator is not with magnetic separation to be separated, and workpiece processing speed is limited.In addition, existing descaling machine separating effect is undesirable, and bulky grain can be separated, but has fine impurities not screen completely, surface of the work is caused to produce inevitable hard defects, and the burr etc. that the crator that surface of the work has rusty stain, floating sand, welding produces, workpiece produce when casting.
Utility model content
The purpose of this utility model is to provide a kind of automatic loading/unloading apron type airless shot blasting machine, the burr etc. that the crator that surface of the work has rusty stain, floating sand, welding produces, workpiece produce when casting, and the problem such as the internal injury of inside workpiece structure existence or casting flaw, improve workpiece surface roughness further, improve the stress of workpiece own.
The utility model is achieved in that a kind of automatic loading/unloading apron type airless shot blasting machine, comprises wash-up tray, impeller head, elevator, defeated ball pipe, air separator, crawler belt, track drive and auger conveyor; Wherein,
Described air separator is docked with the ball end that enters of impeller head by defeated ball pipe, described impeller head is positioned at wash-up tray top, and the ball blast end of described impeller head and the inner conducting of wash-up tray, described wash-up tray is provided with track drive, the drive end of described track drive is connected with crawler belt, described crawler belt is located at wash-up tray inside and is positioned at immediately below the ball blast end of impeller head, the below of described crawler belt is provided with the sieve for sifting out the fine material such as ball sand, helicla flute is provided with below described sieve, described helicla flute is positioned at wash-up tray inner bottom, and be provided with auger conveyor in described helicla flute, the output of described auger conveyor docks with the bottom input of elevator, described elevator is located on wash-up tray lateral wall, and the top output port of described elevator docks with the input of air separator, described wash-up tray is provided with charging Qianmen in elevator relative direction side.
Preferably, described automatic loading/unloading apron type airless shot blasting machine also comprises Qianmen and drives, and described Qianmen drives and is located at wash-up tray top, and the drive end that described Qianmen drives is braked with charging Qianmen and is connected;
Described automatic loading/unloading apron type airless shot blasting machine also comprises charger, and described charger comprises bracing frame, rollover stand, loading hopper, reel, steel wire rope, walking directive wheel, the first fixed pulley, the second fixed pulley and hopper and drives; Wherein,
Support frame as described above is located at dead ahead, charging Qianmen, support frame as described above top is provided with hopper and drives, and be connected by rotating shaft mode with the middle part of rollover stand in the middle part of bracing frame, described rollover stand surface is provided with walking directive wheel, described walking directive wheel is provided with loading hopper, and described loading hopper sidewall is located at by the first fixed pulley and the second fixed pulley; Described steel wire rope one end is fixed on rollover stand, and this fixing point is between bracing frame and charging Qianmen, and the described steel wire rope other end drives through being connected to hopper after the first fixed pulley and the second fixed pulley.
Preferably, described automatic loading/unloading apron type airless shot blasting machine also comprises sack cleaner; The bleeding point of described sack cleaner is connected with the inside conducting of wash-up tray, air separator respectively by pipeline.
Preferably, described wash-up tray is large cavity volume board-like box-shaped assembly welding structure, is lined with special, wear-resistant backplate in the body of room.
Compared to the shortcoming and defect of prior art, the utility model has following beneficial effect: the utility model process surface of the work is more clean, and can effectively remove strong burr, the workpiece after process is without hiding internal injury.
Accompanying drawing explanation
Fig. 1 is the Facad structure schematic diagram of the utility model automatic loading/unloading apron type airless shot blasting machine;
Fig. 2 is the side structure schematic diagram of automatic loading/unloading apron type airless shot blasting machine after removing charger in Fig. 1;
Fig. 3 is the working state figure of charger in the utility model automatic loading/unloading apron type airless shot blasting machine;
Fig. 4 is the another working state figure of charger in the utility model automatic loading/unloading apron type airless shot blasting machine.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
As shown in figures 1-4, wherein, Fig. 1 is the Facad structure schematic diagram of the utility model automatic loading/unloading apron type airless shot blasting machine; Fig. 2 is the side structure schematic diagram of automatic loading/unloading apron type airless shot blasting machine after removing charger in Fig. 1; Fig. 3 is the working state figure of charger in the utility model automatic loading/unloading apron type airless shot blasting machine; Fig. 4 is the another working state figure of charger in the utility model automatic loading/unloading apron type airless shot blasting machine.
The utility model provides a kind of automatic loading/unloading apron type airless shot blasting machine, as illustrated in fig. 1 and 2, comprises wash-up tray 1, impeller head 2, elevator 3, defeated ball pipe 4, air separator 5, crawler belt 6, track drive 7 and auger conveyor 8, wherein, described air separator 5 is docked with the ball end that enters of impeller head 2 by defeated ball pipe 4, described impeller head 2 is positioned at wash-up tray 1 top, and the ball blast end of described impeller head 2 and the inner conducting of wash-up tray 1, described wash-up tray 1 is provided with track drive 7, the drive end of described track drive 7 is connected with crawler belt 6, described crawler belt 6 is located at wash-up tray 1 inside and is positioned at immediately below the ball blast end of impeller head 2, the below of described crawler belt 6 is provided with the sieve 9 for sifting out the fine material such as ball sand, helicla flute is provided with below described sieve 9, described helicla flute is positioned at wash-up tray 1 inner bottom, and be provided with auger conveyor 8 in described helicla flute, the output of described auger conveyor 8 docks with the bottom input of elevator 3, described elevator 3 is located on wash-up tray 1 lateral wall, and the top output port of described elevator 3 docks with the input of air separator 5, described wash-up tray 1 is provided with charging Qianmen 10 in elevator 3 relative direction side.
In the utility model embodiment, wash-up tray 1 is large cavity volume board-like box-shaped assembly welding structure, is lined with special, wear-resistant backplate in the body of room.Wear plate protection locular wall plate is not frayed, extends room body service life, makes full use of bullet rebound function, hit surface of the work with remaining valid, be conducive to improving cleaning quality and cleaning efficiency.
Impeller head 2 is impact cleaning device " hearts ", and the performance of impeller head directly affects complete machine productivity ratio, cleaning quality and maintenance cost.The impeller head that the application selects is Q034 high-efficiency and energy-saving type twayblade impeller head.Q034 impeller head main shaft cantilever support is on case, and dovetail type fixes clamping blade, safer, convenient, reliable.The outer thick interior thin special construction of blade and specific Technology for Heating Processing, make leaf longevity > 500h; Shot wheel, orienting cover, backplate life-span > 600h; Impeller can use more than 4000h.
Elevator 3 is rotated by motor-driven belt, belt has hopper material loading.Elevator about 3 adopts gusset with footpath belt wheel, and wheel plate and wheel hub form polygonized structure, to strengthen friction, avoids skidding to extend belt service life.The cover plate opened on elevator mesochite can maintain and replace hopper and overlap joint belt.The cover plate opened on elevator lower casing can get rid of the obstruction of bottom bullet.Adjustment elevator upper casing both sides bolt drives backplate to move up and down, and just can keep the elasticity of belt for lifting machine.The band square block roller bearing units that upper and lower belt wheel adopts Kaifeng City Bearing Plant to produce, can adjust when being subject to vibratory impulse, good airproof performance automatically.
Air separator 5 adopts the manufacture of Switzerland GF company technique, has three grades of separation functions (pure ball, mixing ball and ball dirt mixture BE type curtain type structure.Pill-sand mixture delivers to the spiral screen on air separator 5 top by elevator 3, internal and external screw is had in sieve, the screening of its foreign material is discharged by inside spin, external spiral is by ball dirt mixture uniform distribution, one heavy curtain is formed by sealing, air-flow is made to cross heavy curtain, to rinse ball dirt perpendicular to heavy curtain flow direction sky.Bullet, waste material are different by its proportion with mixture, and fall into different passages respectively, pure qualified bullet enters hopper, for impeller head 2.The mixing ball of non-separator well flows in elevator 3 and is again separated.This separator good separating effect, after separation, the sand content <1% in pure qualified bullet, qualified bullet content <1% in waste material.
Auger conveyor 8 adopts Hangzhou Slowdown Factory worm reduction gear.Auger conveyor 8 is provided with maintenance cover plate.The band square block spherical ball bearing that bearing in auger conveyor 8 adopts Kaifeng City Bearing Plant to produce, can adjust when this bearing is subject to vibratory impulse, good airproof performance automatically.
In the actual application of the utility model embodiment, pending workpiece is poured into after in wash-up tray 1, charging Qianmen 10 is closed, machine startup, cleaned workpiece is driven the upset doing continuous uniform by crawler belt 6, the bullet that impeller head 2 is dished out at a high speed simultaneously forms fan-shaped bullet bundle, hit on the surface of the workpiece equably, thus reach cleaning object.Bullet after dishing out and cleaned under the hole of foreign material on crawler belt 6 such as ball sand, flow on the sieve 9 bottom wash-up tray, sieve 9 by large material every live, the thin materials such as ball sand fall into helicla flute, send in elevator 3 by auger conveyor 8, sent in air separator 5 by elevator 3 again and be separated, the bullet of separator well falls into ball bucket and sends in impeller head 2 through defeated ball pipe 4 and carry out work.The sand material smalls be separated etc. are discharged by the waste pipe in air separator 5.
In further implementation process, for ease of material loading, in the utility model embodiment, as shown in Figure 1, the utility model automatic loading/unloading apron type airless shot blasting machine also comprises Qianmen and drives 11, described Qianmen drives 11 to be located at wash-up tray 1 top, and described Qianmen drives the drive end of 11 to brake with charging Qianmen 10 is connected;
Described automatic loading/unloading apron type airless shot blasting machine also comprises charger, and described charger comprises bracing frame 12, rollover stand 13, loading hopper 14, reel 15, steel wire rope 16, walking directive wheel 17, first fixed pulley 18, second fixed pulley 19 and hopper and drives 20; Wherein,
Support frame as described above 12 is located at dead ahead, charging Qianmen 10, support frame as described above 12 top is provided with hopper and drives 20, and be connected by rotating shaft mode with the middle part of rollover stand 13 in the middle part of bracing frame 12, described rollover stand 13 surface is provided with walking directive wheel 17, described walking directive wheel 17 is provided with loading hopper 14, and described loading hopper 14 sidewall is located at the first fixed pulley 18 and the second fixed pulley 19; Described steel wire rope 16 one end is fixed on rollover stand 13, and this fixing point is between bracing frame 12 and charging Qianmen 10, and described steel wire rope 16 other end drives on 20 through being connected to hopper after the first fixed pulley 18 and the second fixed pulley 19.
In actual application of the present utility model, as shown in Figures 3 and 4, after Qianmen drives 11 to be opened at charging Qianmen 10, hopper drives 20 start working and shrink steel wire rope 16, and steel wire rope 16 passes through the guide effect of the first fixed pulley 18 and the second fixed pulley 19, and loading hopper 14 is moved on rollover stand 13 by walking directive wheel 17, now, steel wire rope 16 is in contraction process, and active force is on rollover stand 13, and rollover stand 13 is by fulcrum relative support frame 12 rotary motion between bracing frame 12.Whole process in simple terms, be exactly extend in charging Qianmen 10 after rollover stand 13 one end relative support frame 12 rotates, and loading hopper 14 moves towards direction, charging Qianmen 10 and finally enters into charging Qianmen 10 place on rollover stand 13, workpiece is poured in wash-up tray 1.
In further implementation process, in order to avoid hopper moves excessively, in the utility model embodiment, a rotation position switches can be established by driving at hopper 20 places, for limiting the terminal that loading hopper 14 rises, there is a terminal travel switch to provide signal expression action after loading hopper 14 falls and completing.
In further implementation process, in order to clear up the dust produced in ball blast process in time, in the utility model embodiment, described automatic loading/unloading apron type airless shot blasting machine also comprises sack cleaner 21; The bleeding point of described sack cleaner 21 is connected with the inside conducting of wash-up tray 1, air separator 5 respectively by pipeline.In specific works process, the dust that air separator 5 is separated is extracted out and is collected by sack cleaner 21.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.

Claims (4)

1. an automatic loading/unloading apron type airless shot blasting machine, is characterized in that, comprises wash-up tray, impeller head, elevator, defeated ball pipe, air separator, crawler belt, track drive and auger conveyor, wherein, described air separator is docked with the ball end that enters of impeller head by defeated ball pipe, described impeller head is positioned at wash-up tray top, and the ball blast end of described impeller head and the inner conducting of wash-up tray, described wash-up tray is provided with track drive, the drive end of described track drive is connected with crawler belt, described crawler belt is located at wash-up tray inside and is positioned at immediately below the ball blast end of impeller head, the below of described crawler belt is provided with the sieve of the fine material for sifting out ball sand, helicla flute is provided with below described sieve, described helicla flute is positioned at wash-up tray inner bottom, and be provided with auger conveyor in described helicla flute, the output of described auger conveyor docks with the bottom input of elevator, described elevator is located on wash-up tray lateral wall, and the top output port of described elevator docks with the input of air separator, described wash-up tray is provided with charging Qianmen in elevator relative direction side.
2. automatic loading/unloading apron type airless shot blasting machine as claimed in claim 1, it is characterized in that, described automatic loading/unloading apron type airless shot blasting machine also comprises Qianmen and drives, and described Qianmen drives and is located at wash-up tray top, and the drive end that described Qianmen drives is braked with charging Qianmen and is connected; Described automatic loading/unloading apron type airless shot blasting machine also comprises charger, and described charger comprises bracing frame, rollover stand, loading hopper, reel, steel wire rope, walking directive wheel, the first fixed pulley, the second fixed pulley and hopper and drives; Wherein, support frame as described above is located at dead ahead, charging Qianmen, support frame as described above top is provided with hopper and drives, and be connected by rotating shaft mode with the middle part of rollover stand in the middle part of bracing frame, described rollover stand surface is provided with walking directive wheel, described walking directive wheel is provided with loading hopper, and described loading hopper sidewall is located at by the first fixed pulley and the second fixed pulley; Described steel wire rope one end is fixed on rollover stand, and this fixing point is between bracing frame and charging Qianmen, and the described steel wire rope other end drives through being connected to hopper after the first fixed pulley and the second fixed pulley.
3. automatic loading/unloading apron type airless shot blasting machine as claimed in claim 2, it is characterized in that, described automatic loading/unloading apron type airless shot blasting machine also comprises sack cleaner; The bleeding point of described sack cleaner is connected with the inside conducting of wash-up tray, air separator respectively by pipeline.
4. automatic loading/unloading apron type airless shot blasting machine as claimed in claim 3, it is characterized in that, described wash-up tray is large cavity volume board-like box-shaped assembly welding structure, is lined with wear plate in the body of room.
CN201520127025.8U 2015-03-04 2015-03-04 Automatic on crawler -type abrator of unloading Expired - Fee Related CN204954641U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141930A (en) * 2016-08-11 2016-11-23 东莞东久机械有限公司 Annulus shot-blast cleaning machine
CN107772658A (en) * 2017-12-06 2018-03-09 东莞市详松自动化科技有限公司 A kind of sole makes thick machine and beats unskilled workman's skill automatically
CN108466182A (en) * 2018-03-30 2018-08-31 重庆市青蓝机械制造有限公司 Feeding device for shot-blasting machine
CN111230756A (en) * 2020-03-13 2020-06-05 东莞东久机械有限公司 Shot blasting machine
CN112792749A (en) * 2021-01-13 2021-05-14 哈尔滨华青铸造机械有限公司 Crawler automatic feeding type shot blasting rust remover and rust removing method
CN117901004A (en) * 2024-02-26 2024-04-19 江苏瑞德机械有限公司 Large shot blasting machine capable of continuously feeding

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141930A (en) * 2016-08-11 2016-11-23 东莞东久机械有限公司 Annulus shot-blast cleaning machine
CN107772658A (en) * 2017-12-06 2018-03-09 东莞市详松自动化科技有限公司 A kind of sole makes thick machine and beats unskilled workman's skill automatically
CN108466182A (en) * 2018-03-30 2018-08-31 重庆市青蓝机械制造有限公司 Feeding device for shot-blasting machine
CN111230756A (en) * 2020-03-13 2020-06-05 东莞东久机械有限公司 Shot blasting machine
CN112792749A (en) * 2021-01-13 2021-05-14 哈尔滨华青铸造机械有限公司 Crawler automatic feeding type shot blasting rust remover and rust removing method
CN117901004A (en) * 2024-02-26 2024-04-19 江苏瑞德机械有限公司 Large shot blasting machine capable of continuously feeding

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160113

Termination date: 20160304