CN112792749A - Crawler automatic feeding type shot blasting rust remover and rust removing method - Google Patents
Crawler automatic feeding type shot blasting rust remover and rust removing method Download PDFInfo
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- CN112792749A CN112792749A CN202110041594.0A CN202110041594A CN112792749A CN 112792749 A CN112792749 A CN 112792749A CN 202110041594 A CN202110041594 A CN 202110041594A CN 112792749 A CN112792749 A CN 112792749A
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- crawler
- shot
- cleaning chamber
- separator
- belt wheel
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- 238000005422 blasting Methods 0.000 title claims abstract description 33
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 65
- 239000000428 dust Substances 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000004576 sand Substances 0.000 claims abstract description 18
- 238000009434 installation Methods 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 239000006187 pill Substances 0.000 description 11
- 238000012423 maintenance Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 241000219122 Cucurbita Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 230000014509 gene expression Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
An automatic feeding type shot blasting derusting machine for a crawler and a derusting method belong to the field of machining. The invention comprises a cleaning chamber, a lifting machine, a separator, a spiral conveyor, an impeller head, a crawler mechanism, a ball conveying pipe and a filter cartridge type dust remover, wherein the cleaning chamber is of a shell structure with a cavity inside, the lifting machine is arranged on one side of the cleaning chamber, the separator is arranged on the top of the lifting machine in a matching mode, the separator is arranged through the ball conveying pipe and the impeller head in a matching and connecting mode, the conveyor is arranged on the bottom of the cleaning chamber in a matching mode, the crawler mechanism is arranged in the cavity inside the cleaning chamber in a matching mode, and the filter cartridge type dust remover cleaning chamber and the separator are arranged in a communicating and matching. The invention aims to solve the problems of processing treatment of sand sticking, rust layers, oxide skins, burrs and the like on the surfaces of workpieces, and the crawler automatic feeding type shot blasting rust remover has the advantages of good cleaning quality, compact structure, high automation degree and long service life.
Description
Technical Field
The invention relates to an automatic feeding type shot blasting derusting machine for a crawler belt and a derusting method, and belongs to the field of machining.
Background
When mechanical parts are machined, after rough machining is carried out on workpieces such as small and medium-sized castings, forgings, stamping parts, gears, springs and the like in various industries such as machine tool factories, automobile factories, textile machinery factories, heat treatment workshops and the like, the problems of sand sticking, rust layers, oxide scales, burrs and the like can be caused on the surfaces of the workpieces, time and labor are wasted during subsequent fine machining treatment, but the problems can directly influence the precision and the service life of the workpieces if the workpieces are not treated or are not treated well, so that a series of production problems are caused, and even the life safety of workers is endangered.
Therefore, it is necessary to provide a novel automatic feeding type crawler belt shot blasting rust remover and a rust removing method to solve the above technical problems.
Disclosure of Invention
The present invention has been developed in order to solve the problems associated with machining processes such as sand-sticking, rust-forming, scale, burrs, etc., on the surface of a workpiece, and a brief summary of the invention is provided below in order to provide a basic understanding of some aspects of the invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to determine the key or critical elements of the present invention, nor is it intended to limit the scope of the present invention.
The technical scheme of the invention is as follows:
crawler automatic feeding formula shot-blast rust cleaning machine, including the clean room, the lifting machine, the separator, the auger delivery ware, the impeller head, crawler attachment, defeated ball pipe and filter cartridge formula dust remover, the clean room has the shell structure of a cavity for inside, the lifting machine is installed to clean room one side, the separator is installed in lifting machine top cooperation, the installation is connected through defeated ball pipe and impeller head cooperation to the separator, the conveyer is installed in clean room bottom cooperation, crawler attachment is installed in the inside cavity cooperation of clean room, filter cartridge formula dust remover clean room and separator intercommunication cooperation installation.
Preferably: the cleaning device is characterized by further comprising a feeding hopper, the other end of the cleaning chamber is provided with a feeding hole communicated with the inner cavity, and the feeding hopper is installed at the feeding hole of the cleaning chamber.
In order to solve the problem of batch feeding of workpieces to be processed, the invention provides the technical scheme that:
crawler automatic feeding formula shot-blast rust cleaning machine, including the clean room, the lifting machine, the separator, the auger delivery ware, the impeller head, crawler attachment, defeated ball pipe and filter cartridge formula dust remover, the clean room has the shell structure of a cavity for inside, the lifting machine is installed to clean room one side, the separator is installed in lifting machine top cooperation, the installation is connected through defeated ball pipe and impeller head cooperation to the separator, the conveyer is installed in clean room bottom cooperation, crawler attachment is installed in the inside cavity cooperation of clean room, filter cartridge formula dust remover clean room and separator intercommunication cooperation installation.
Preferably: the cleaning device is characterized by further comprising a feeding hopper, the other end of the cleaning chamber is provided with a feeding hole communicated with the inner cavity, and the feeding hopper is installed at the feeding hole of the cleaning chamber.
Preferably: the feeding hopper comprises a hinged seat, a feeding hopper body, a winch and a mounting frame, the mounting frame is fixedly mounted on the outer side wall of the cleaning chamber, the hinged seat is fixedly mounted on the outer side wall of the cleaning chamber at the lower end of the feeding port, the hinged seat at the bottom of the feeding hopper body is mounted in a hinged fit mode, the winch is mounted on the mounting frame, and a twisted rope on the winch is mounted in a hinged mode with the mounting frame.
The invention aims to solve the problem that a workpiece to be processed is overturned in the processing process so as to be convenient for multi-surface processing, and the technical scheme is as follows:
crawler automatic feeding formula shot-blast rust cleaning machine, including the clean room, the lifting machine, the separator, the auger delivery ware, the impeller head, crawler attachment, defeated ball pipe and filter cartridge formula dust remover, the clean room has the shell structure of a cavity for inside, the lifting machine is installed to clean room one side, the separator is installed in lifting machine top cooperation, the installation is connected through defeated ball pipe and impeller head cooperation to the separator, the conveyer is installed in clean room bottom cooperation, crawler attachment is installed in the inside cavity cooperation of clean room, filter cartridge formula dust remover clean room and separator intercommunication cooperation installation.
Preferably: the cleaning device is characterized by further comprising a feeding hopper, the other end of the cleaning chamber is provided with a feeding hole communicated with the inner cavity, and the feeding hopper is installed at the feeding hole of the cleaning chamber.
Preferably: the crawler belt mechanism comprises a rotating motor, a driving belt wheel, a driven double-groove belt wheel, a first driven belt wheel, a second driven belt wheel, a first crawler belt and a second crawler belt, the driven double-groove belt wheel, the first driven belt wheel and the second driven belt wheel are respectively matched and connected with the inner side wall of the cavity of the cleaning chamber through rotating shafts, the rotating motor is matched and installed on the cleaning chamber, the output end of the rotating motor is matched and installed with the driving belt wheel, the driving belt wheel is matched and connected with one side of the driven double-groove belt wheel through the first crawler belt, and the other side of the driven double-groove belt wheel is matched and connected with the first driven belt wheel and the second driven belt wheel through the second crawler.
Preferably: and a settling hopper is arranged at the joint of the filter cylinder type dust remover and the elevator.
Preferably: and a plurality of through holes are processed on the second crawler belt.
The invention aims to solve the problem of the rust removing method of the automatic feeding type shot blasting rust remover for the crawler belt, and the technical scheme is as follows:
step 1, transferring a workpiece to be processed into a feeding hopper, and lifting the feeding hopper to guide the workpiece to be processed into a chamber of a cleaning chamber;
and 9, generating air with dust in the processes of the steps 1 to 8, and discharging the air into the atmosphere after dust removal treatment through a filter drum type dust remover.
The invention has the following beneficial effects:
1. the automatic feeding type crawler shot blasting rust remover and the rust removing method have the advantages of good cleaning quality, compact structure, high automation degree and long service life;
2. the crawler automatic feeding type shot blasting deruster can automatically feed in batches, avoids manual input into the machine, improves the working efficiency, avoids machining accidents possibly caused by manual feeding, and improves the working safety;
3. according to the automatic feeding type crawler shot blasting rust remover, the whole rust removing process is closed, generated dust is uniformly discharged after dust removal treatment, air pollution is avoided, the working environment is optimized, and the automatic feeding type crawler shot blasting rust remover is more green and environment-friendly;
4. the automatic feeding type crawler shot blasting rust remover has the advantages of simple structure, ingenious design, convenience in disassembly and assembly, firmness in assembly and suitability for popularization and application.
Drawings
FIG. 1 is a schematic structural diagram of a crawler automatic feeding type shot blasting rust remover;
FIG. 2 is a view showing the use state of the blowing nozzle and the gourd;
FIG. 3 is a side view of FIG. 1;
in the figure, 0-workpiece to be treated, 1-cleaning chamber, 2-lifting machine, 3-separator, 4-screw conveyor, 5-impeller head, 6-crawler mechanism, 7-pill conveying pipe, 8-filter drum type dust remover, 9-feeding hopper, 11-feeding port, 31-waste pipe, 61-rotating motor, 62-driving pulley, 63-driven double-groove pulley, 64-first driven pulley, 65-second driven pulley, 66-first crawler, 67-second crawler, 68-rotating shaft, 81-settling hopper, 91-hinged seat, 92-feeding hopper body, 93-twisted rope, 94-mounting frame and 95-winch.
Detailed Description
In order that the objects, aspects and advantages of the invention will become more apparent, the invention will be described by way of example only, and in connection with the accompanying drawings. It is to be understood that such description is merely illustrative and not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
The connection mentioned in the invention is divided into fixed connection and detachable connection, the fixed connection is non-detachable connection and includes but is not limited to folding edge connection, rivet connection, bonding connection, welding connection and other conventional fixed connection modes, the detachable connection includes but is not limited to threaded connection, snap connection, pin connection, hinge connection and other conventional detachment modes, when the specific connection mode is not clearly limited, at least one connection mode can be found in the existing connection modes by default to realize the function, and the skilled person can select according to the needs. For example: the fixed connection selects welding connection, and the detachable connection selects hinge connection.
The first embodiment is as follows: the embodiment is described with reference to fig. 1-3, and the automatic crawler feeding type shot blasting and rust removing machine and the rust removing method thereof comprise a cleaning chamber 1, a lifter 2, a separator 3, a spiral conveyor 4, an impeller head 5, a crawler mechanism 6, a shot conveying pipe 7 and a filter drum type dust remover 8, wherein the cleaning chamber 1 is of a shell structure with a cavity inside, the lifter 2 is installed on one side of the cleaning chamber 1, the separator 3 is installed on the top of the lifter 2 in a matching manner, the separator 3 is installed in a matching manner with the impeller head 5 through the shot conveying pipe 7, the conveyor 4 is installed at the bottom of the cleaning chamber 1 in a matching manner, the crawler mechanism 6 is installed in the cavity inside the cleaning chamber 1 in a matching manner, and the filter drum type dust remover 8 is installed in a communicating and matching manner with the cleaning chamber 1 and the;
cleaning chamber 1 is big appearance chamber plate-type box assembly welding structure, cleaning chamber 1 cavity inside lining has the wear-resisting backplate of high manganese, the cleaning operation is gone on in inclosed cavity, wear-resisting backplate protection room wallboard does not receive wearing and tearing, extension room body life, the bounce-back function of make full use of impeller head 5 ball continues to strike 0 surfaces of pending work piece effectively, be favorable to improving cleaning quality and cleaning efficiency, establish spacious maintenance door on cleaning chamber 1, be convenient for maintain and change indoor vulnerable part. A safety interlocking switch is arranged above the maintenance door, and the impeller head 5 can be started only after the maintenance door is closed;
the cover shell of the elevator 2 is bent and formed, rib plates are adopted for belt wheels with the same diameters at the upper part and the lower part of the elevator 2, the wheel plates and the wheel hubs form a polygonal structure so as to enhance friction force, avoid slipping phenomenon and prolong the service life of the belt, and the cover plate on the middle shell of the elevator 2 is opened so that the hopper and the lap joint belt can be maintained and replaced. The jamming of the bottom shot can be eliminated by opening the cover plate on the lower shell of the elevator 2. Adjusting bolts on two sides of the upper shell of the hoister 2 to drive the guard plate to move up and down, so that the tightness of the belt of the hoister 2 can be kept. The upper belt wheel and the lower belt wheel adopt spherical outside bearing with square seats, can be automatically adjusted when being impacted by vibration, and have good sealing performance;
the separator 3 adopts a BE type curtain structure with pure pills, mixed pills and a pill dust mixture with three-stage separation function, the pill sand mixture is sent to the separator 3 by the elevator 2, a curtain is formed by a seam, and the air flow is enabled to pass through the curtain in the direction vertical to the flowing direction of the curtain so as to wash the pill dust. The shots, the waste materials and the mixture fall into different channels respectively according to different specific weights, and the pure qualified shots enter a hopper for the shot blasting machine to use. The unseparated mixed pills flow into the lifter 2 to be separated again; the fine dust is sucked into a dust removal system, purified gas is discharged into the atmosphere, and granular dust is captured and collected. The separator 3 has good separation effect, and can control the uniform cloth thickness of the curtain by properly adjusting the gaps of the adjusting plates to obtain the best separation effect. After separation, the sand content in the pure qualified pellets is less than 1%, and the content of the qualified pellets in the waste is less than 1%;
the spiral conveyor 4 is provided with a maintenance cover plate, and a spherical ball bearing with a square seat is adopted. The bearing can be automatically adjusted when being subjected to vibration impact, and has good sealing performance;
the impeller head 5 adopts a QG-360 type suspended wall centrifugal high-efficiency energy-saving impeller head, and the casting speed is 105 m/s;
the caterpillar track of the caterpillar track mechanism 6 is formed by mixing and connecting high-strength steel wires and rubber, and the material of the caterpillar track mechanism is composed of the steel wires, the rubber caterpillar track, high-strength fibers and the like. The two ends of the crawler belt accommodating cavity are provided with end plates made of steel plates, and the inner sides of the end plates are provided with wear-resisting plates. The bearing block mounted outside the chamber wall has been sealed and filled with grease to support the end disc;
the pill conveying pipe 7 comprises a pill flowing pipe, a fan-shaped gate, a traction electromagnet, a mechanism for adjusting the pill amount and the like, and the closing of the gate can be controlled by the suction of the traction electromagnet;
the filter cartridge type dust remover 8 adopts an environment-friendly filter cartridge type dust remover LT-8. The filter drum type dust remover consists of a shell, a filter drum, a pulse controller, a fan, a pipeline and the like. The dust is discharged at high altitude after being treated by the dust remover, the dust removal efficiency reaches more than 99.9 percent, and the exhaust emission is less than or equal to 120mg/m3；
The cleaning chamber 1, the hoister 2, the separator 3, the screw conveyor 4, the impeller head 5, the crawler 6, the pill conveying pipe 7 and the filter drum type dust remover 8 are all electrically connected through an electric control system, the electric control system adopts PIC control, and a photoelectric switch detects. The system has good interlocking, self-locking and safety protection functions, and no misoperation occurs. When the impeller head 5 works, the impeller head chamber door cannot be opened, so that the equipment and personal safety are ensured.
The second embodiment is as follows: the embodiment is described by combining fig. 1-3, and the automatic feeding type crawler belt shot blasting rust remover and the rust removing method of the embodiment further comprise a feeding hopper 9, the other end of the cleaning chamber 1 is provided with a feeding port 11 communicated with the internal cavity, the feeding hopper 9 is installed at the feeding port 11 of the cleaning chamber 1, batch automatic feeding can be achieved, manual feeding into the machine is avoided, working efficiency is improved, meanwhile, machining accidents possibly caused by manual feeding are avoided, and working safety is improved.
The third concrete implementation mode: the embodiment is described with reference to fig. 1 to 3, and the automatic feeding type crawler belt shot blasting machine and the rust removing method of the embodiment include that the feeding hopper 9 includes a hinged seat 91, a feeding hopper body 92, a winch 95 and an installation frame 94, the installation frame 94 is fixedly installed on the outer side wall of the cleaning chamber 1 at the lower end of the feeding port 11, the hinged seat 91 at the bottom of the feeding hopper body 92 is installed in a hinged fit manner, the winch 95 is installed on the installation frame 94, a twisted rope 93 on the winch 95 is installed in a hinged manner with the installation frame 94, when the twisted rope 93 is driven by the winch 95 to contract, the feeding hopper 9 is driven to perform clockwise turning motion.
The fourth concrete implementation mode: the present embodiment is described with reference to fig. 1-3, and the automatic feeding type crawler belt shot-blasting rust-removing machine and the rust-removing method of the present embodiment, the crawler belt mechanism 6 includes a rotating electric machine 61, a driving pulley 62, a driven double-groove pulley 63, a first driven pulley 64, a second driven pulley 65, a first crawler belt 66 and a second crawler belt 67, the driven double-groove pulley 63, the first driven pulley 64 and the second driven pulley 65 are respectively installed in a matching connection with the inner side wall of the chamber of the cleaning chamber 1 through a rotating shaft 68, the rotating electric machine 61 is installed on the cleaning chamber 1 in a matching way, the output end of the rotating electric machine 61 is installed in a matching way with the driving pulley 62, the driving pulley 62 is installed in a matching way with one side of the driven double-groove pulley 63 through the first crawler belt 66, the other side of the driven double-groove pulley 63 is installed in a matching way with the first driven pulley 64 and the second driven pulley 65 through the, the driving pulley 62 drives the driven double-grooved pulley 63 to rotate through the first crawler 66, the driven double-grooved pulley 63 drives the first driven pulley 64 and the second driven pulley 65 to rotate through the second crawler 67, the driven double-grooved pulley 63, the first driven pulley 64 and the second driven pulley 65 are arranged on the inner side wall of the chamber of the cleaning chamber 1 in a triangular shape, or the driven double-grooved pulley 63, the first driven pulley 64 and the second driven pulley 65 are arranged at three end points inside the chamber of the cleaning chamber 1, so that the second crawler 67 which is matched and arranged on the driven double-grooved pulley 63, the first driven pulley 64 and the second driven pulley 65 forms an accommodating space (as shown in figure 2) for bearing/accommodating a workpiece 0 to be processed, so that the workpiece 0 to be processed is overturned on the second crawler 67 under the continuous motion of the second crawler 67, and under the action of the impeller head 5, the omnibearing impeller blasting and rust removing work of the workpiece 0 to be processed is realized;
in the present embodiment, a plurality of through holes are formed in the second crawler 67 so that the shot and the cleaned shot sand and other impurities can pass through, and the shot finally falls into the screw conveyor 4 at the bottom of the cleaning chamber 1, thereby realizing the circular collection of the shot and the shot sand.
The fifth concrete implementation mode: the embodiment is described with reference to fig. 1 to 3, and the automatic feeding type crawler belt shot blasting rust remover and the rust removing method of the embodiment have the advantages that the settling hopper 81 is arranged at the connection position of the filter drum type dust remover 8 and the hoisting machine 2.
The sixth specific implementation mode: the embodiment is described with reference to fig. 1 to 3, and the second crawler 67 is provided with a plurality of through holes in a processing manner.
The seventh embodiment: the embodiment is described with reference to fig. 1 to 3, and the rust removing method of the automatic feeding type crawler belt shot blasting rust remover of the embodiment comprises the following steps:
step 1, transferring a workpiece 0 to be processed into a feeding hopper 9, and lifting the feeding hopper 9 to introduce the workpiece 0 to be processed into a chamber of a cleaning chamber 1;
and 9, generating air with dust in the processes of the steps 1 to 8, and discharging the air into the atmosphere after dust removal treatment by the filter cartridge type dust remover 8.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
It should be noted that, in the above embodiments, as long as the technical solutions can be aligned and combined without contradiction, those skilled in the art can exhaust all possibilities according to the mathematical knowledge of the alignment and combination, and therefore, the present invention does not describe the technical solutions after alignment and combination one by one, but it should be understood that the technical solutions after alignment and combination have been disclosed by the present invention.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. Automatic material loading formula of track shot-blast deruster, its characterized in that: including clean room (1), lifting machine (2), separator (3), auger delivery ware (4), impeller head (5), crawler attachment (6), defeated ball pipe (7) and filter tube formula dust remover (8), clean room (1) is the inside shell structure who has a cavity, lifting machine (2) are installed to clean room (1) one side, separator (3) are installed in lifting machine (2) top cooperation, installation is connected through defeated ball pipe (7) and impeller head (5) cooperation in separator (3), conveyer (4) are installed in clean room (1) bottom cooperation, crawler attachment (6) are installed in clean room (1) inside cavity cooperation, filter tube formula dust remover (8) and clean room (1) and separator (3) intercommunication cooperation installation.
2. The automatic feeding type shot blasting machine with crawler belts as recited in claim 1, which is characterized in that: the cleaning device is characterized by further comprising a feeding hopper (9), the other end of the cleaning chamber (1) is provided with a feeding hole (11) communicated with the inner cavity, and the feeding hopper (9) is installed at the feeding hole (11) of the cleaning chamber (1).
3. The automatic feeding type shot blasting machine with crawler belts as recited in claim 2, which is characterized in that: go up hopper (9) including articulated seat (91), feeder hopper body (92), hydraulic stem (93) and mounting bracket (94), cleaning chamber (1) lateral wall fixed mounting has mounting bracket (94), articulated seat (91) fixed mounting is on cleaning chamber (1) lateral wall of feed inlet (11) lower extreme, the articulated cooperation installation of articulated seat (91) in feeder hopper body (92) bottom, install winch (95) on mounting bracket (94), stranded rope (93) on winch (95) are articulated to be installed with mounting bracket (94).
4. The automatic feeding type shot blasting machine with crawler belts as recited in claim 1, which is characterized in that: the crawler mechanism (6) comprises a rotating motor (61), a driving belt wheel (62), a driven double-groove belt wheel (63), a first driven belt wheel (64), a second driven belt wheel (65), a first crawler belt (66) and a second crawler belt (67), the driven double-groove belt wheel (63), the first driven belt wheel (64) and the second driven belt wheel (65) are respectively matched, connected and installed with the inner side wall of a cavity of the cleaning chamber (1) through a rotating shaft (68), the rotating motor (61) is matched and installed on the cleaning chamber (1), the output end of the rotating motor (61) is matched and installed with the driving belt wheel (62), the driving belt wheel (62) is matched, connected and installed with one side of the driven double-groove belt wheel (63) through a first crawler belt (66), the other side of the driven double-groove belt wheel (63) is respectively matched, connected and installed with the first driven belt wheel (64) and the second driven belt wheel (65) through a second crawler belt (67).
5. The automatic feeding type crawler belt shot blasting machine as recited in claim 4, wherein: and a settling hopper (81) is arranged at the joint of the filter cylinder type dust remover (8) and the elevator (2).
6. The automatic feeding type crawler belt shot blasting machine as recited in claim 4, wherein: the second crawler belt (67) is provided with a plurality of through holes.
7. The rust removing method of the automatic feeding type shot blasting rust remover for the crawler belt according to any one of claims 2 to 4, which is characterized by comprising the following steps of:
step 1, transferring a workpiece (0) to be processed into a feeding hopper (9), lifting the feeding hopper (9) and introducing the workpiece (0) to be processed into a chamber of a cleaning chamber (1);
step 2, starting the crawler belt mechanism (6) to rotate forwards, and continuously and uniformly turning the workpiece (0) to be processed through the crawler belt mechanism (6);
step 3, when the step 2 is carried out, the shot thrown out at high speed by the shot blasting device (5) forms a fan-shaped shot bundle, and the fan-shaped shot bundle uniformly strikes the surface of the workpiece (0) to be processed, so that the cleaning purpose is achieved;
step 4, sundries such as the shot thrown out in the step 3 and shot sand cleaned flow into the bottom of the cleaning chamber (1) through the through holes on the crawler mechanism (6);
step 5, conveying the shot at the bottom of the cleaning chamber (1) and sundries such as the cleaned shot sand and the like into the elevator (2) through the screw conveyor (4), and then conveying the shot sand and the like into the separator (3) for separation through the elevator (2);
step 6, the shot separated by the separator (3) in the step 5 is sent into the shot blasting device (5) through a shot conveying pipe (7) to circularly work;
step 7, sundries such as shot sand and the like separated by the separator (3) in the step 5 are discharged through a waste pipe (31) of the separator (3);
step 8, starting the crawler mechanism (6) to perform reverse rotation, and pouring out the processed workpiece (0) to be processed;
and 9, generating air with dust in the processes of the steps 1 to 8, and discharging the air into the atmosphere after dust removal treatment through a filter cartridge type dust remover (8).
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| CN202110041594.0A CN112792749A (en) | 2021-01-13 | 2021-01-13 | Crawler automatic feeding type shot blasting rust remover and rust removing method |
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| CN202110041594.0A CN112792749A (en) | 2021-01-13 | 2021-01-13 | Crawler automatic feeding type shot blasting rust remover and rust removing method |
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| JP2019177449A (en) * | 2018-03-30 | 2019-10-17 | 株式会社大鋳 | Shot blast device |
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- 2021-01-13 CN CN202110041594.0A patent/CN112792749A/en active Pending
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| EP0060637A1 (en) * | 1981-03-17 | 1982-09-22 | Tilghman Wheelabrator Limited | Improvements in or relating to shot blasting machinery |
| CN202079494U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Automatic track type shot blast machine |
| CN202097672U (en) * | 2011-06-07 | 2012-01-04 | 山东开泰抛丸机械有限公司 | Caterpillar type shot blasting machine |
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Application publication date: 20210514 |