CN204935940U - A kind of fully-automatic production streamline of butyl-type fluid sealant - Google Patents
A kind of fully-automatic production streamline of butyl-type fluid sealant Download PDFInfo
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- CN204935940U CN204935940U CN201520749840.8U CN201520749840U CN204935940U CN 204935940 U CN204935940 U CN 204935940U CN 201520749840 U CN201520749840 U CN 201520749840U CN 204935940 U CN204935940 U CN 204935940U
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Abstract
The utility model discloses a kind of fully-automatic production streamline of butyl-type fluid sealant, comprise polymers feed bin, catalyst storehouse, filling container, additive bin, the output channel of described polymers feed bin, catalyst storehouse, filling container, additive bin is respectively through heating devices heat, and then be connected to the machine of stirring and evenly mixing, also comprise the kneader, constant temperature heat exchanger, glue pump and the bottle placer that are connected successively with the machine that stirs and evenly mixs, the described machine that stirs and evenly mixs also is connected with nitrogen pot, and kneader is connected with vavuum pump.First the output channel of the utility model kneader carries out heat exchange by a constant temperature heat exchanger, the material in output channel is kept to be in stable temperature, avoid carrying out filling mixture temperature difference, the compound of different temperatures can cause different heat to rise impact on packing jar bucket, make the harmomegathus rate of product different, cause homogeneity of product poor, by constant temperature heat exchanger, temperature when making filling always, can improve the uniformity of product.
Description
Technical field
The utility model relates to the filling field of macromolecular material, is specifically related to a kind of fully-automatic production streamline of butyl-type fluid sealant.
Background technology
Organosilicon macromolecule material has the performance of a series of uniqueness, as: remarkable weather-resistant performance, excellent high and low temperature resistance, good hydrophobic performance, excellent bio-compatible performance etc., be widely used in more than tens industrial departments such as building, traffic, automobile, electronics, Aeronautics and Astronautics, weaving, machinery, chemical industry, medicine, personal care articles (cosmetics) and daily life, serve the effect that other synthetic material is difficult to replace.Organosilicon material is very extensive in architectural application, based on the fluid sealant of different performance, be characterized in that weather resistance is remarkable, under general weather conditions, in 30 years, performance change is very little, other organic synthesis material is difficult to reach this level: fluid sealant product is easy to use, after product is expressed into contact site from the packaging of sealing, be solidified into elastomer voluntarily in atmosphere, play the effect of being bonded and sealed, fluid sealant in-place molding, various numerous and diverse operation sequence can be simplified, the building of many special constructions and function is made to become possibility, reduce the cost of building.The advantage of silicone sealant be it require sulfuration after the existing suitable tensile bond strength of glue have again good toughness, also there is excellent bonding stability and the weatherability of brilliance simultaneously, the safety in utilization that glass-wall building thing is permanent and service life can be ensured.Along with the fast development of Building Trade in China, Nian Jungong area rises year by year, the peripheral protective decorating structures such as aluminum alloy doors and windows and double glazing door and window, glass curtain wall, metal plate curtain wall and stone curtain wall are widely adopted, and silicone sealant is the crucial supplementary material of all kinds of curtain wall.The existing polyurethane sealant mode of production is: first produce qualified pre-polymerization material, then additive, catalyst, filler and pre-polymerization material is put into kneader and mediates, form uniform compound, then carries out filling.Adopt in this way, there is obvious defect: the kneading time of kneader is very long, and the uniformity of material is poor, cause the homogeneity of product poor, in order to improve the quality of product, current usual way is the kneading time and the number of times that extend kneader, obtains more uniform product with this.
Utility model content
The purpose of this utility model is the fully-automatic production streamline providing a kind of butyl-type fluid sealant, solves the production efficiency underground that current production pre-exists, the problem that product quality is low, reaches and improves production efficiency, reduces the object of production cost.
Of the present utility modelly to be achieved through the following technical solutions:
A kind of fully-automatic production streamline of butyl-type fluid sealant, it is characterized in that: comprise polymers feed bin, catalyst storehouse, filling container, additive bin, the output channel of described polymers feed bin, catalyst storehouse, filling container, additive bin is respectively through heating devices heat, and then be connected to the machine of stirring and evenly mixing, also comprise the kneader, constant temperature heat exchanger, glue pump and the bottle placer that are connected successively with the machine that stirs and evenly mixs, the described machine that stirs and evenly mixs also is connected with nitrogen pot, and kneader is connected with vavuum pump; Wherein,
Polymers feed bin: for the material of the pre-cluster of splendid attire, and pre-polymerization material is delivered to the machine of stirring and evenly mixing;
Catalyst storehouse: for holding catalyst, and catalyst is delivered to according to specified amount the machine of stirring and evenly mixing;
Filling container: for splendid attire filler, and filler is delivered to according to set amount the machine of stirring and evenly mixing;
Additive bin: for splendid attire additive, and additive is delivered to according to set amount the machine of stirring and evenly mixing;
Heater: the output channel of polymers feed bin, catalyst storehouse, filling container, additive bin is heated respectively, softening raw material;
Nitrogen pot: for storing nitrogen, and to stirring and evenly mixing machine supplying nitrogen;
Stir and evenly mix machine: the pre-polymerization material received, catalyst, filler, additive are carried out mix and blend, and using nitrogen as medium, and in compound, form nitrogen cavity;
Kneader: repeatedly mediated by mixed material, by the uniform mixture of the soft formation of compound of dispersion, squeezes out the nitrogen in compound simultaneously;
Constant temperature heat exchanger: the output channel of kneader carries out heat exchange through constant temperature heat exchanger, keeps the material in output channel to be in stable temperature;
Vavuum pump: the nitrogen squeezed out by kneader is removed, eliminates the nitrogen in compound;
Glue pump: the compound after heating is sent into bottle placer as power;
Bottle placer: be filled to by finished product compound in glue bucket, forms sealed product.
Automatic filling system of the present utility model is the improvement made current production line, improvements are by increasing a heater before kneader, stir and evenly mix machine, heater first by need mixer kneader pre-polymerization material, filler, additive, catalyst heats respectively, reduce the viscosity of various material, the mobility of raw material itself is increased, and then mix by stirring and evenly mixing machine, before the operation of heating is advanced to mixing, greatly can improve the efficiency of mixer kneader, shorten the time of later stage kneading, also reduce the energy consumption of kneader simultaneously, after mixing fully, and then enter into kneader and mediate, owing to mixing in advance, the working time that can greatly reduce kneader reaches identical kneading effect, namely existing technical scheme is to kneader by various independently mass transport, disperse gradually at the position of kneader, mixing, mediate to be formed and mediate material uniformly, the kneading effect in early stage of kneader is actually the effect carrying out mixing, so its time of mediating is long, inefficiency, and adopt the technical solution of the utility model, first kneader is input to after material being stirred and evenly mixed fast, kneader directly carries out kneading effect, substantially reduce the service time of kneader, improve and mediate efficiency and production efficiency, the utility model is also by connecting a nitrogen pot at the machine of stirring and evenly mixing simultaneously, nitrogen is delivered in the machine of stirring and evenly mixing, merge using nitrogen as a kind of medium, nitrogen bubble can be formed in mixed material, and nitrogen bubble can not make mixed material react, therefore, the mobility of mixed material can be increased, reduce the viscosity of mixed material, thus carry out immixture fast, improve efficiency and the uniformity of mixing, then on kneader, a vavuum pump is connected, nitrogen in compound is extruded and takes away, not only accelerate the effect of kneading, and substantially increase efficiency, time shorten makes production cost decline further, first the output channel of kneader carries out heat exchange by a constant temperature heat exchanger, the material in output channel is kept to be in stable temperature, avoid carrying out filling mixture temperature difference, the compound of different temperatures can cause different heat to rise impact on packing jar bucket, make the harmomegathus rate of product different, cause homogeneity of product poor, by constant temperature heat exchanger, temperature when making filling always, can improve the uniformity of product.
Described vacuum delivery side of pump is connected to nitrogen pot by pipeline, and is provided with check valve on pipeline.By the output pipeline of vavuum pump is connected to nitrogen pot, and check valve is installed, nitrogen can be recycled, reduce it and consume, the separation preparation cost of nitrogen can be reduced.
Described nitrogen pot and stir and evenly mix between machine and be also provided with flow valve.By arranging flow valve, can accurately control the nitrogen amount entering the machine of stirring and evenly mixing, the ratio of nitrogen and mixed material is in optimum range.
The utility model compared with prior art, has following advantage and beneficial effect:
The fully-automatic production streamline of a kind of butyl-type fluid sealant of 1 the utility model, by increasing a heater before kneader, stir and evenly mix machine, heater first by need mixer kneader pre-polymerization material, filler, additive, catalyst heats respectively, reduce the viscosity of various material, the mobility of raw material itself is increased, and then mix by stirring and evenly mixing machine, before the operation of heating is advanced to mixing, greatly can improve the efficiency of mixer kneader, shorten the time of later stage kneading, also reduce the energy consumption of kneader simultaneously, kneader directly carries out kneading effect, substantially reduce the service time of kneader, improve and mediate efficiency and production efficiency, the utility model is also by connecting a nitrogen pot at the machine of stirring and evenly mixing simultaneously, nitrogen is delivered in the machine of stirring and evenly mixing, merge using nitrogen as a kind of medium, nitrogen bubble can be formed in mixed material, and nitrogen bubble can not make mixed material react, therefore, the mobility of mixed material can be increased, reduce the viscosity of mixed material, thus carry out immixture fast, improve efficiency and the uniformity of mixing, then on kneader, a vavuum pump is connected, nitrogen in compound is extruded and takes away, not only accelerate the effect of kneading, and substantially increase efficiency, time shorten makes production cost decline further,
The fully-automatic production streamline of a kind of butyl-type fluid sealant of 2 the utility model, first the output channel of kneader carries out heat exchange by a constant temperature heat exchanger, the material in output channel is kept to be in stable temperature, avoid carrying out filling mixture temperature difference, the compound of different temperatures can cause different heat to rise impact on packing jar bucket, make the harmomegathus rate of product different, cause homogeneity of product poor, by constant temperature heat exchanger, temperature when making filling always, can improve the uniformity of product;
The fully-automatic production streamline of a kind of butyl-type fluid sealant of 3 the utility model, by the output pipeline of vavuum pump is connected to nitrogen pot, and installs check valve, nitrogen can be recycled, and reduces it and consumes, can reduce the separation preparation cost of nitrogen;
The fully-automatic production streamline of a kind of butyl-type fluid sealant of 4 the utility model, by arranging flow valve, can accurately control the nitrogen amount entering the machine of stirring and evenly mixing, the ratio of nitrogen and mixed material is in optimum range.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide the further understanding to the utility model embodiment, forms a application's part, does not form the restriction to the utility model embodiment.In the accompanying drawings:
Fig. 1 is the utility model structural schematic block diagram.
Detailed description of the invention
Clearly understand for making the purpose of this utility model, technical scheme and advantage, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, exemplary embodiment of the present utility model and explanation thereof are only for explaining the utility model, and conduct is not to restriction of the present utility model.
Embodiment
As shown in Figure 1, the fully-automatic production streamline of a kind of butyl-type fluid sealant of the utility model, comprises polymers feed bin: for the material of the pre-cluster of splendid attire, and pre-polymerization material is delivered to the machine of stirring and evenly mixing; Catalyst storehouse: for holding catalyst, and catalyst is delivered to according to specified amount the machine of stirring and evenly mixing; Filling container: for splendid attire filler, and filler is delivered to according to set amount the machine of stirring and evenly mixing; Additive bin: for splendid attire additive, and additive is delivered to according to set amount the machine of stirring and evenly mixing; The output channel of polymers feed bin, catalyst storehouse, filling container, additive bin is respectively through heating devices heat, material is heated up softening, and then be connected to the machine of stirring and evenly mixing, the pre-polymerization material received, catalyst, filler, additive are carried out mix and blend by the machine that stirs and evenly mixs, and using nitrogen as medium, and in compound, form nitrogen cavity; Mass transport after mixing, to kneader, stirs and evenly mixs on machine and is connected with nitrogen pot: for storing nitrogen, and to stirring and evenly mixing machine supplying nitrogen, and adjust flux valve can stir and evenly mix the nitrogen amount of machine by control inputs; Mixed material is mediated by the machine that stirs and evenly mixs repeatedly, by the uniform mixture of the soft formation of compound of dispersion, squeezes out the nitrogen in compound simultaneously; The nitrogen that kneader squeezes out by vavuum pump is removed, and eliminates the nitrogen in compound, and nitrogen to nitrogen pot, and arranges check valve by Cemented filling in the duct; The output channel of kneader carries out heat exchange through constant temperature heat exchanger, keeps the material in output channel to be in stable temperature, and the constant temperature compound forming homogeneous passes through glue transport pump to bottle placer, and the compound after heating is sent into bottle placer as power by glue pump; Finished product compound is filled in glue bucket by bottle placer, forms sealed product.
Above-described detailed description of the invention; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only detailed description of the invention of the present utility model; and be not used in restriction protection domain of the present utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. the fully-automatic production streamline of a butyl-type fluid sealant, it is characterized in that: comprise polymers feed bin, catalyst storehouse, filling container, additive bin, the output channel of described polymers feed bin, catalyst storehouse, filling container, additive bin is respectively through heating devices heat, and then be connected to the machine of stirring and evenly mixing, also comprise the kneader, constant temperature heat exchanger, glue pump and the bottle placer that are connected successively with the machine that stirs and evenly mixs, the described machine that stirs and evenly mixs also is connected with nitrogen pot, and kneader is connected with vavuum pump; Wherein,
Polymers feed bin: for the material of the pre-cluster of splendid attire, and pre-polymerization material is delivered to the machine of stirring and evenly mixing;
Catalyst storehouse: for holding catalyst, and catalyst is delivered to according to specified amount the machine of stirring and evenly mixing;
Filling container: for splendid attire filler, and filler is delivered to according to set amount the machine of stirring and evenly mixing;
Additive bin: for splendid attire additive, and additive is delivered to according to set amount the machine of stirring and evenly mixing;
Heater: the output channel of polymers feed bin, catalyst storehouse, filling container, additive bin is heated respectively, softening raw material;
Nitrogen pot: for storing nitrogen, and to stirring and evenly mixing machine supplying nitrogen;
Stir and evenly mix machine: the pre-polymerization material received, catalyst, filler, additive are carried out mix and blend, and using nitrogen as medium, and in compound, form nitrogen cavity;
Kneader: repeatedly mediated by mixed material, by the uniform mixture of the soft formation of compound of dispersion, squeezes out the nitrogen in compound simultaneously;
Constant temperature heat exchanger: the output channel of kneader carries out heat exchange through constant temperature heat exchanger, keeps the material in output channel to be in stable temperature;
Vavuum pump: the nitrogen squeezed out by kneader is removed, eliminates the nitrogen in compound;
Glue pump: the compound after heating is sent into bottle placer as power;
Bottle placer: be filled to by finished product compound in glue bucket, forms sealed product.
2. the fully-automatic production streamline of a kind of butyl-type fluid sealant according to claim 1, is characterized in that: described vacuum delivery side of pump is connected to nitrogen pot by pipeline, and is provided with check valve on pipeline.
3. the fully-automatic production streamline of a kind of butyl-type fluid sealant according to claim 2, is characterized in that: described nitrogen pot and stir and evenly mix between machine and be also provided with flow valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520749840.8U CN204935940U (en) | 2015-09-25 | 2015-09-25 | A kind of fully-automatic production streamline of butyl-type fluid sealant |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520749840.8U CN204935940U (en) | 2015-09-25 | 2015-09-25 | A kind of fully-automatic production streamline of butyl-type fluid sealant |
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| CN204935940U true CN204935940U (en) | 2016-01-06 |
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| CN201520749840.8U Expired - Fee Related CN204935940U (en) | 2015-09-25 | 2015-09-25 | A kind of fully-automatic production streamline of butyl-type fluid sealant |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459322A (en) * | 2021-07-28 | 2021-10-01 | 杭州之江新材料有限公司 | Continuous glue production line |
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- 2015-09-25 CN CN201520749840.8U patent/CN204935940U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459322A (en) * | 2021-07-28 | 2021-10-01 | 杭州之江新材料有限公司 | Continuous glue production line |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160106 Termination date: 20170925 |