CN113459322A - Continuous glue production line - Google Patents

Continuous glue production line Download PDF

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Publication number
CN113459322A
CN113459322A CN202110855239.7A CN202110855239A CN113459322A CN 113459322 A CN113459322 A CN 113459322A CN 202110855239 A CN202110855239 A CN 202110855239A CN 113459322 A CN113459322 A CN 113459322A
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CN
China
Prior art keywords
stirring
pipe
cooling
conveying
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110855239.7A
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Chinese (zh)
Other versions
CN113459322B (en
Inventor
孟兴水
李国刚
朱海军
高翔
汪海楠
何永富
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Zhijiang Silicone Chemicals Co Ltd
Hangzhou Zhijiang New Material Co Ltd
Original Assignee
Hangzhou Zhijiang Silicone Chemicals Co Ltd
Hangzhou Zhijiang New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hangzhou Zhijiang Silicone Chemicals Co Ltd, Hangzhou Zhijiang New Material Co Ltd filed Critical Hangzhou Zhijiang Silicone Chemicals Co Ltd
Priority to CN202110855239.7A priority Critical patent/CN113459322B/en
Publication of CN113459322A publication Critical patent/CN113459322A/en
Application granted granted Critical
Publication of CN113459322B publication Critical patent/CN113459322B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/748Plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/22Crushing mills with screw-shaped crushing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7461Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7485Systems, i.e. flow charts or diagrams; Plants with consecutive mixers, e.g. with premixing some of the components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/826Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/84Venting or degassing ; Removing liquids, e.g. by evaporating components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • B29B7/885Adding charges, i.e. additives with means for treating, e.g. milling, the charges

Abstract

The application relates to a continuous glue production line, which relates to the technical field of glue production and comprises a kneading machine, a first conveying pipe, a second conveying pipe and a filling machine which are sequentially connected; the kneading machine is used for stirring and mixing the liquid material and the powder material; the first conveying pipe and the second conveying pipe are respectively provided with a double-screw conveying device for conveying and stirring materials; the filling machine is used for filling materials. This application adds the kneading machine through liquid material and powder material and stirs the mixture, then the material after mixing gets into and dewaters in the first conveyer pipe, and the material gets into and adds the auxiliary agent in the second conveyer pipe after that, and the filling is carried out in the last material gets into the liquid filling machine to improved the stirring mixed effect to liquid material and powder material, improved the quality of product.

Description

Continuous glue production line
Technical Field
The application relates to the technical field of glue making, in particular to a glue making continuous production line.
Background
The glue making machine is suitable for the processes of mixing, reacting, dissolving, dispersing and the like of solid-liquid and liquid-liquid phase materials in the industries of chemical industry, light industry, food, building materials and the like.
The initial production mode of the glue making industry is that a single kettle is opened to cover and liquid materials and powder materials are added, the working environment of the mode is poor, the production efficiency is low, and the waste of each kettle is large, so that in order to improve the production efficiency, the liquid materials and the powder materials are conveyed and added by adopting the conveying and stirring of a two-screw structure, and then the materials are conveyed to a filling machine to be filled.
However, when powder and liquid materials are added into the two screw structures, powder spraying phenomenon caused by the fact that powder cannot be eaten in the process of stirring by the two screw structures is easy to occur, so that the stirring and mixing effect of the liquid materials and the powder materials is reduced, and the quality of products is reduced.
Disclosure of Invention
In order to improve production efficiency, this application provides a system continuous production line that glues.
The application provides a system glues continuous production line adopts following technical scheme:
a continuous glue production line comprises a kneading machine, a first conveying pipe, a second conveying pipe and a filling machine which are connected in sequence;
the kneading machine is used for stirring and mixing the liquid material and the powder material;
the first conveying pipe and the second conveying pipe are respectively used for dehydrating materials and adding an auxiliary agent to the materials and are provided with double-spiral conveying devices for conveying and stirring the materials;
the filling machine is used for filling materials.
By adopting the technical scheme, the liquid material and the powder material are added into the kneading machine to be stirred and mixed, then the mixed material enters the first conveying pipe to be dehydrated, the double-screw conveying device is started to stir and grind the material, then the material enters the second conveying pipe to be added with the auxiliary agent, the double-screw conveying device stirs and conveys the material, and finally the material enters the filling machine to be filled, so that the stirring, the dehydration and the addition of the auxiliary agent of the material are completed in three steps, the stirring and mixing effects of the liquid material and the powder material are improved, and the quality of the product is improved;
the combination kneading machine has good stirring effect, and is combined with the continuous double-screw conveying device and good grinding effect, so that the production efficiency of the production line is improved while the continuous production of products is ensured; and first conveyer pipe and second conveyer pipe are in the closed condition when carrying the material to reduce the loss that material heat and material volatilize and cause, reduced the waste of energy and material.
Optionally, the double helix conveying device comprises;
the two spiral pieces are rotatably arranged on the first conveying pipe, and the material falls between the two spiral pieces;
the material conveying motor is arranged on the first conveying pipe and is connected with one spiral sheet;
two linkage gears, two the linkage gear sets up at two flights and intermeshing.
By adopting the technical scheme, the material conveying motor is started to drive one spiral piece to rotate, one spiral piece rotates to drive the other spiral piece to rotate through the two linkage gears, and therefore the two spiral pieces rotate reversely to stir and convey materials; meanwhile, the material falls between the two spiral pieces, so that the uniformity of material distribution when the two spiral pieces stir the material is improved, and the stirring effect of the two spiral pieces on the cloth is improved.
Optionally, a filler mechanism for adding an auxiliary agent is arranged on the second conveying pipe, and the filler mechanism comprises;
the feeding pipe is arranged on the second conveying pipe and is communicated with one end of the material input second conveying pipe;
the feeding bin is arranged on the feeding pipe, is used for storing the auxiliary agent and is provided with a feeding control valve;
the stirring rod is rotatably arranged on the feeding bin and is connected with one of the spiral pieces through the connecting assembly;
the stirring blades are arranged on the stirring rod and used for stirring the auxiliary agent.
By adopting the technical scheme, the feeding control valve is opened, the auxiliary agent is added into the material in the second conveying pipe and is continuously added along with the movement of the material, so that the uniformity of the auxiliary agent added into the material is improved, meanwhile, the spiral sheet rotates to drive the stirring rod to rotate through the connecting component, the stirring rod rotates to drive the stirring blades to rotate to stir the auxiliary agent, the probability of precipitation of effective components in the auxiliary agent is reduced, the quality of the auxiliary agent is improved, and the quality of the material is improved;
and the filling tube is located one of material input second conveyer pipe and serves, has consequently prolonged the contact time of auxiliary agent with the material to prolonged the churning time to the material, improved the stirring effect to the material, improved the quality of material.
Optionally, the connection assembly comprises;
the first synchronizing wheel and the second synchronizing wheel are arranged on the spiral sheet and the stirring rod and are connected together through a synchronizing belt.
Through adopting above-mentioned technical scheme, the flight rotates and drives first synchronizing wheel and rotate, and first synchronizing wheel rotates and drives second synchronizing wheel and puddler through the hold-in range and rotates to this realizes that the flight rotates and drives the puddler simultaneously and rotates.
Optionally, the kneader comprises;
the stirring box is arranged on the ground;
the liquid bin and the powder bin are both arranged on the stirring box, are respectively filled with liquid materials and powder materials and are communicated with the stirring box, and are both provided with conveying control valves for controlling the quantity;
and the stirring mechanism is arranged on the stirring box and is used for stirring the powder material and the liquid material.
By adopting the technical scheme, the conveying control valve is opened, the liquid material in the liquid bin and the powder material in the powder bin are simultaneously added into the stirring box, and the conveying control valve controls the adding quantity; meanwhile, the stirring mechanism is started to stir and mix the liquid material and the powder material, so that the liquid material and the powder material are stirred and mixed.
Optionally, the stirring mechanism comprises;
the two stirring plates are rotationally arranged on the stirring box through a rotating shaft;
and the two stirring motors are arranged on the stirring box, and output shafts of the two stirring motors are respectively connected with the two rotating shafts and drive the two rotating shafts to rotate reversely.
Through adopting above-mentioned technical scheme, two agitator motor start-up drive two pivots and two stirring board antiport, consequently two stirring board antiport stir the material and mix to this realizes that agitator motor starts to stir the material and mixes.
Optionally, the kneading machine is connected with a first conveying pipe through a first buffer tank, and a cooling and dewatering device is arranged on the first buffer tank and comprises;
the cooling box is arranged on the first buffer box and filled with cooling liquid;
the cooling plate is arranged in the first buffer tank, is provided with a cooling cavity and is uniformly provided with through holes for air to pass through;
the cooling pump is arranged on the cooling box, is communicated with the inside of the cooling box and is provided with a liquid inlet pipe communicated with the cooling cavity;
the cooling pipe is arranged on the cooling plate, penetrates through the liquid bin and is used for preheating the liquid material, and the cooling pipe is communicated with the cooling box;
the activated carbon plate is arranged in the first buffer tank, is positioned below the cooling plate and is used for absorbing volatilized moisture and materials;
and the stirring component is arranged on the first buffer tank and is used for stirring the materials in the first buffer tank.
The production of the materials is interrupted when the materials are replaced in different batches, so that the production efficiency of the materials is reduced;
by adopting the technical scheme, the materials are conveyed into the first buffer tank for storage, so that the time for interrupting the production of the materials is shortened when the batch of the materials is changed, and the production efficiency of the materials is improved; the stirring component is started to stir the materials, so that the stirring effect of the materials is further improved, meanwhile, hot gas, moisture and part of the materials in the materials volatilize together, the evaporation amount of the moisture in the materials is increased by the stirring component, the dehydration effect of the materials is improved, the activated carbon plate absorbs the moisture and part of the materials, and the hot gas passes through the through holes of the cooling plate;
the cooling pump starts, the coolant liquid gets into the cooling intracavity through the feed liquor pipe and cools off the cooling plate, the cooling plate cools off the steam through the through-hole, come the material in the buffer tank with this and cool down the dehydration, and first conveyer pipe need dewater the material, thereby the dehydration effect to the material has been improved, and the coolant liquid gets into in the cooling pipe after being heated, then preheat liquid material when the coolant liquid passes through the liquid feed bin, thereby the temperature of coolant liquid has been reduced, the cooling effect of coolant liquid to the material has been improved, last coolant liquid flows back to the cooler bin through the cooling pipe in.
Optionally, the agitating assembly comprises;
the stirring rod is rotatably arranged on the first buffer tank;
the stirring piece is arranged on the stirring rod;
and the stirring motor is arranged on the first buffer tank and is connected with the stirring rod.
Through adopting above-mentioned technical scheme, the agitator motor starts to drive the stirring rod and rotates, and the stirring rod rotates and drives stirring piece and rotate and stir the material to realize that the agitator motor starts to drive stirring piece and stir the material.
Optionally, a drying device for heating and drying the material is arranged on the first conveying pipe, and the drying device comprises;
the heating box is arranged on the first conveying pipe and is provided with a heating pipe;
the heating plate is arranged on the inner bottom wall of the first conveying pipe and provided with a heating cavity;
the air inlet pipe is arranged at one end of the heating plate close to the material input and is communicated with the heating box and the heating cavity;
the air outlet pipe is arranged at one end of the heating plate, which is far away from the air inlet pipe, and is communicated with the heating box and the heating cavity;
the fan, the fan sets up on the heating cabinet and the air outlet is towards in the heating cabinet.
Through adopting above-mentioned technical scheme, the fan starts, the air gets into the heating cabinet, the heating pipe heats the air, steam gets into the heating intracavity through the intake pipe and heats the hot plate, and the hot plate heats the dehydration to the material, then the air passes through the outlet duct and moves back to and carry out recycle in the heating cabinet, realize dehydrating to the material with this, the dehydration effect of material has been improved, steam moving direction is the same with the traffic direction of material simultaneously, consequently, the heating homogeneity of steam to the material has been improved, the dehydration effect to the material has further been improved.
Optionally, the second conveying pipe is connected to the first conveying pipe through a first heat exchanger, the filling machine is connected to the second conveying pipe through a second heat exchanger, and the first heat exchangers are both provided with heat recovery devices, and the heat recovery devices include;
the air inlet pipe is arranged on the first heat exchanger and is used for inputting air into the first heat exchanger for heat exchange;
and the air outlet pipe is arranged on the second heat exchanger, is used for outputting the air subjected to heat exchange and is communicated with the inside of the heating box.
The temperature of the material after heating and dehydration is very high, and the effect of the material after being cooled to the specified temperature is better when the auxiliary agent is added into the material, so that the dehydrated material needs to be dried, the mixing effect of the material and the auxiliary agent is improved, and the quality of the material is improved;
by adopting the technical scheme, the material enters the first heat exchanger for cooling, and then is output to enter the second conveying pipe for adding the auxiliary agent, so that the temperature of the material is reduced when the auxiliary agent is added, and the quality of the material is improved; and the air enters the first heat exchanger through the air inlet pipe to absorb the heat of the material, and the air enters the heating box through the air outlet pipe after being heated, so that the heating and dehydrating effects of hot air on the material are improved, meanwhile, the heat in the material is recycled, and the energy loss is reduced.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the liquid material and the powder material are added into a kneading machine to be stirred and mixed, then the mixed material enters a first conveying pipe to be dehydrated, then the material enters a second conveying pipe to be added with an auxiliary agent, and finally the material enters a filling machine to be filled, so that the stirring and mixing effects of the liquid material and the powder material are improved, and the product quality is improved;
2. open through the reinforced control valve, the auxiliary agent adds in the material, and the auxiliary agent is continuously added along with the removal of material moreover, and homogeneity when consequently having improved the auxiliary agent and adding in the material stirs the auxiliary agent simultaneously, has reduced the probability that effective component takes place to deposit in the auxiliary agent to the quality of auxiliary agent has been improved, consequently the quality of material has been improved.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic view of the construction of a kneader according to the present application, in which the side walls of the stirring box are sectioned;
FIG. 3 is a schematic view of the structure of the cooling dewatering device of the present application, in which the side wall of the first buffer tank is cut away;
FIG. 4 is a schematic structural diagram of a first conveying pipe, a double spiral conveying device, a drying device and a heat recovery device in the application, wherein the side wall of the first conveying pipe is cut away;
FIG. 5 is a schematic structural diagram of a drying apparatus of the present application, in which a side wall of a heating box is cut away;
FIG. 6 is a schematic structural view of a second delivery tube, a double screw delivery device and a filling mechanism of the present application, wherein the second delivery tube and the side wall of the loading bin are shown in section;
fig. 7 is a partial schematic structural view of the present application, showing primarily the second buffer tank and the filling machine.
Reference numerals: 11. a first buffer tank; 111. a communicating pipe; 112. a communication valve; 113. a first pipe body; 114. a first valve; 12. a first delivery pipe; 121. a second tube body; 122. a second valve; 123. a supporting seat; 13. a first heat exchanger; 131. a third tube; 14. a second delivery pipe; 141. a fourth tube body; 142. a third valve; 15. a second heat exchanger; 151. a fifth pipe body; 16. a second buffer tank; 161. a buffer pump; 162. a sixth tube; 17. filling machine; 2. a kneader; 21. a stirring box; 211. a material passing pipe; 212. a delivery control valve; 22. a liquid storage bin; 23. a powder storage bin; 24. a stirring mechanism; 25. a stirring plate; 251. a rotating shaft; 26. a stirring motor; 3. a cooling dehydration device; 31. a cooling tank; 32. a cooling plate; 321. a through hole; 33. a cooling pump; 331. a liquid inlet pipe; 34. a cooling tube; 35. an activated carbon plate; 4. an agitation assembly; 41. a stirring rod; 42. a stirring sheet; 43. a stirring motor; 5. a double-helix conveying device; 51. a spiral sheet; 52. a material conveying motor; 53. a linkage gear; 6. a drying device; 61. a heating box; 62. heating plates; 63. an air inlet pipe; 64. an air outlet pipe; 65. a fan; 66. heating a tube; 67. mounting holes; 7. a heat recovery device; 71. an air inlet pipe; 72. an air outlet pipe; 8. a filling mechanism; 81. a feed tube; 811. a charging control valve; 82. a feeding bin; 83. a stirring rod; 84. stirring the blades; 9. a connecting assembly; 91. a first synchronizing wheel; 92. a second synchronizing wheel; 93. and (4) a synchronous belt.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses system glues continuous production line.
Referring to fig. 1, the continuous glue production line includes a kneader 2, a first buffer tank 11, a first transfer pipe 12, a first heat exchanger 13, a second transfer pipe 14, a second heat exchanger 15, a second buffer tank 16, and a filling machine 17, which are connected in this order.
Referring to fig. 1 and 2, the kneader 2 includes a stirring tank 21, a liquid bin 22, a powder bin 23, and a stirring mechanism 24, the stirring tank 21 is placed on the ground, and two vertical material passing pipes 211 communicated with the inside of the stirring tank 21 are fixedly installed on the upper surface of the stirring tank 21; liquid feed bin 22 and powder feed bin 23 fixed mounting lead to on two material pipe 211 tops and all communicate with leading to material pipe 211, are equipped with liquid material in the liquid feed bin 22, and powder feed bin 23 is equipped with powder material, and two are led to the equal fixed mounting of material pipe 211 and are controlled the delivery control valve 212 that passes through quantity.
Referring to fig. 1 and 2, fixed mounting has the heater strip that is used for the heating on the agitator tank 21 inside wall, rabbling mechanism 24 sets up on agitator tank 21 and is used for stirring powder material and liquid material, rabbling mechanism 24 includes two stirring boards 25, two agitator motor 26, two stirring boards 25 rotate through pivot 251 and install on the relative two inside walls of agitator tank 21 and the horizontal interval sets up, pivot 251 fixed mounting just is the horizontality on the both ends of stirring board 25, the one end level that the pivot 251 deviates from stirring board 25 simultaneously wears out outside agitator tank 21.
Referring to fig. 1 and 2, two stirring motors 26 are fixedly installed on the outer side wall of the stirring box 21, and output shafts of the two stirring motors 26 are respectively connected with the two rotating shafts 251 and drive the two rotating shafts 251 to rotate in opposite directions; a connection pipe 111 for discharging material connected to the side wall of the first buffer tank 11 is fixedly installed on the outer side wall of the stirring tank 21, and a connection valve 112 for controlling opening and closing is fixedly installed on the connection pipe 111.
Referring to fig. 1 and 2, the conveying control valve 212 is opened, the liquid material and the powder material enter the stirring tank 21 through the material passing pipe 211, and after the addition is completed, the conveying control valve 212 is closed; simultaneously two agitator motor 26 start-up drive two pivot 251 and two stirring board 25 antiport, and stirring board 25 rotates and stirs liquid material and powder material and mixes, and the heater wire heats the material, mixes the completion back, and communicating valve 112 is opened, and the material is saved in getting into first buffer tank 11 through communicating pipe 111.
Referring to fig. 1 and 3, a cooling dehydration device 3 is arranged on the first buffer tank 11, the cooling dehydration device 3 comprises a cooling tank 31, a cooling plate 32, a cooling pump 33, a cooling pipe 34, an activated carbon plate 35 and a stirring assembly 4, the cooling tank 31 is fixedly arranged on the outer side wall of the first buffer tank 11, and cooling liquid is filled in the cooling tank 31; the cooling plate 32 is fixedly installed on the inner side wall of the first buffer box 11, the cooling plate 32 is located above the joint of the communication pipe 111 and the first buffer box 11, meanwhile, a cooling cavity and a plurality of through holes 321 which penetrate through the upper surface and the lower surface of the cooling plate 32 are formed in the cooling plate 32 in an array mode, and a gap is reserved between the cooling plate 32 and the inner side wall and the inner top wall of the first buffer box 11.
Referring to fig. 1 and 3, the cooling pump 33 is fixedly installed on the outer side wall of the cooling tank 31, the cooling pump 33 is communicated with the inside of the cooling tank 31, the liquid inlet pipe 331 fixedly connected with the outer side wall of the cooling plate 32 is fixedly installed on the cooling pump 33, and the liquid inlet pipe 331 is communicated with the cooling cavity; the cooling tube 34 is fixedly installed on one end of the cooling plate 32 departing from the liquid inlet tube 331, the cooling tube 34 is communicated with the cooling cavity, the cooling tube 34 penetrates out of the first buffer tank 11 and penetrates through two opposite side walls of the liquid bin 22, the upper surface of the cooling tube 34 is fixedly connected with the upper surface of the cooling tank 31 and is communicated with the inside of the cooling tank 31, and therefore liquid materials in the liquid bin 22 are preheated by hot air in the cooling tube 34.
Referring to fig. 1 and 3, an activated carbon plate 35 is fixedly installed on an inner sidewall of the first buffer tank 11, and the activated carbon plate 35 is located between a connection portion of the connection pipe 111 and the first buffer tank 11 and the cooling plate 32. The stirring component 4 is arranged on the first buffer tank 11 and is used for stirring materials in the first buffer tank 11, the stirring component 4 comprises a stirring rod 41, a stirring sheet 42 and a stirring motor 43, the stirring rod 41 is horizontally and rotatably arranged on the inner side wall of the first buffer tank 11, and one end of the stirring rod 41 penetrates out of the first buffer tank 11 and is positioned below the communicating pipe 111; stirring piece 42 is fixed mounting on puddler 83 and is used for stirring the material, and agitator motor 43 is fixed mounting on first buffer tank 11 lateral wall, and agitator motor 43 is connected with puddler 41.
Referring to fig. 1 and 3, the stirring motor 43 is started to drive the stirring rod 83 and the stirring sheet 42 to rotate, the stirring sheet 42 rotates to stir the materials in the first buffer tank 11, hot gas, moisture and part of the materials volatilize and move upwards, the activated carbon plate 35 absorbs the moisture and part of the materials, then the hot gas passes through the through hole 321, the cooling pump 33 is started, cooling liquid enters the cooling cavity through the liquid inlet pipe 331 to cool the cooling plate 32, the cooling plate 32 cools the hot gas passing through the through hole 321, the cooling liquid enters the cooling pipe 34, then the cooling liquid preheats the liquid materials in the liquid bin 22, and finally the cooling liquid flows back into the cooling tank 31 to cool and dewater the materials.
Referring to fig. 1 and 4, a plurality of supporting seats 123 supported on the ground are fixedly mounted on each of the first conveying pipe 12 and the second conveying pipe 14, and the second conveying pipe 14 is located below the first conveying pipe 12; the cross sections of the first delivery pipe 12 and the second delivery pipe 14 are square and parallel to each other, a first pipe 113 communicated with the first delivery pipe 12 is fixedly mounted on the side wall of the first buffer tank 11 away from one side of the communication pipe 111, and the joint of the first pipe 113 and the first delivery pipe 12 is located on the upper surface of the first delivery pipe 12 close to one end of the first buffer tank 11.
Referring to fig. 1, a second pipe 121 fixedly connected to the first heat exchanger 13 is fixedly installed at an end of the first delivery pipe 12 away from the first pipe 113, a third pipe 131 communicated with the second delivery pipe 14 is fixedly installed on the first heat exchanger 13, and a joint of the third pipe 131 and the second delivery pipe 14 is located on an upper surface of the second delivery pipe 14 close to the end of the first delivery pipe 12.
Referring to fig. 1 and 3, the material in the first buffer tank 11 enters the second conveying pipe 14 through the first pipe 113, then the material in the second conveying pipe 14 enters the first heat exchanger 13 through the second pipe 121 for cooling, and then the material enters the second conveying pipe 14 through the third pipe 131; the first and second pipes 113 and 121 are provided with first and second valves 114 and 122, respectively.
Referring to fig. 1 and 4, the first conveying pipe 12 and the second conveying pipe 14 are both provided with the double screw conveyor 5 for conveying the stirred material, and the double screw conveyor 5 on the first conveying pipe 12 is explained as an example.
Referring to fig. 1 and 4, the double helix conveying device 5 includes two helical fins 51, a conveying motor 52, two linkage gears 53, the two helical fins 51 are rotatably installed on the inner side wall of the first conveying pipe 12, and the two helical fins 51 are arranged at intervals along the direction perpendicular to the central line of the first conveying pipe 12, the axes of the helical fins 51 are parallel to the central line of the first conveying pipe 12, the two helical fins 51 are used for stirring and conveying materials, and one end of the first helical fin 51 in the same direction horizontally penetrates out of the first conveying pipe 12, and the joint of the first pipe 113 and the first conveying pipe 12 and the joint of the third pipe 131 and the second conveying pipe 14 are both located between the two helical fins 51.
Referring to fig. 1 and 4, the material conveying motor 52 is fixedly installed on the side wall of the supporting seat 123, and an output shaft is coaxially connected with one of the spiral pieces 51; two interlocking gears 53 are respectively keyed on the two spiral pieces 51, and the two interlocking gears 53 are positioned outside the first conveying pipe 12 and are meshed with each other. The feeding motor 52 is started to drive the spiral piece 51 to rotate, the spiral piece 51 rotates to drive the other spiral piece 51 to rotate through the two linkage gears 53, and therefore the feeding motor 52 drives the two spiral pieces 51 to rotate reversely to stir, grind and mix the materials.
Referring to fig. 4 and 5, a drying device 6 for heating and drying the material is arranged on the first conveying pipe 12, the drying device 6 includes a heating box 61, a heating plate 62, an air inlet pipe 63, an air outlet pipe 64 and a fan 65, the heating box 61 is fixedly mounted on the outer side wall of the first conveying pipe 12, a heating pipe 66 is fixedly mounted on the inner side wall of the heating box 61, and a mounting hole 67 is formed in the side wall of the heating box 61 close to one side of the third pipe body 131.
Referring to fig. 4 and 5, the heating plate 62 is fixedly installed on the inner bottom wall of the first conveying pipe 12 and located below the spiral sheet 51, the heating plate 62 and the inner side wall of the first conveying pipe 12 are overlapped in the projection in the vertical direction, and a heating cavity is formed inside the heating plate 62.
Referring to fig. 1 and 4, the air inlet pipe 63 is fixedly installed on the side wall of the heating box 61 near one side of the first tube 113, the air inlet pipe 63 penetrates through the first conveying pipe 12 and is fixedly connected with one end of the heating plate 62 near the first tube 113, and meanwhile, the air inlet pipe 63 is communicated with the heating cavity and the heating box 61; the air outlet pipe 64 is fixedly arranged at one end of the heating plate 62, which is far away from the air inlet pipe 63, the air outlet pipe 64 penetrates through the first conveying pipe 12 and is fixedly connected with the upper surface of the heating box 61, and meanwhile, the air outlet pipe 64 is communicated with the heating cavity and the heating box 61.
Referring to fig. 4 and 5, the fan 65 is fixedly installed on the installation hole 67, and an outlet of the fan 65 faces the inside of the heating box 61. The first heat exchanger 13 is provided with a heat recovery device 7, the heat recovery device 7 comprises an air inlet pipe 71 and an air outlet pipe 72, the air inlet pipe 71 is fixedly arranged on the side wall of the first heat exchanger 13, and the air inlet pipe 71 is used for introducing air into the first heat exchanger 13; the air outlet pipe 72 is fixedly installed on the side wall of the first heat exchanger 13, one end of the air outlet pipe 72, which is far away from the first heat exchanger 13, is fixedly connected with the upper surface of the heating box 61, meanwhile, the air outlet pipe 72 is communicated with the heating box 61, and the connection part of the air outlet pipe 72 and the air outlet pipe 64 is located between the heating pipe 66 and the fan 65.
Referring to fig. 1 and 4, the material is introduced into the first conveying pipe 12 through the first pipe 113, falls onto the heating plate 62, and is ground and conveyed by the rotation of the spiral pieces 51.
Referring to fig. 4 and 5, simultaneously, the blower 65 is started, air enters the heating box 61, the heating pipe 66 heats the air, hot air enters the heating cavity through the air inlet pipe 63 to heat the heating plate 62, and the heating plate 62 heats and dries the material.
Referring to fig. 1 and 4, the material after being dried, ground and mixed finally enters the first heat exchanger 13 through the second pipe 121 to be cooled, then enters the second conveying pipe 14 through the third pipe 131, hot gas in the heating cavity returns to the heating box 61 through the air outlet pipe 64 to be recycled, air in the environment enters the first heat exchanger 13 through the air inlet pipe 71 to absorb heat of the material, and the heated air enters the heating box 61 through the air outlet pipe 72 to be utilized.
Referring to fig. 1 and 6, the second conveying pipe 14 is provided with a filling mechanism 8 for adding an auxiliary agent, the filling mechanism 8 includes a feeding pipe 81, a feeding bin 82, a stirring rod 83 and a stirring blade 84, the feeding pipe 81 is fixedly installed on the upper surface of the second conveying pipe 14, the feeding pipe 81 is located at one end close to the third pipe 131 and located at one side of the third pipe 131 far away from the first conveying pipe 12, meanwhile, the feeding pipe 81 is vertically arranged upwards, and a feeding control valve 811 is arranged on the feeding pipe 81.
Referring to fig. 1 and 6, the feeding bin 82 is fixedly installed on the top end of the feeding pipe 81 and is filled with an auxiliary agent, the stirring rod 83 is horizontally and rotatably installed on the inner side wall of the feeding bin 82, the axis of the stirring rod 83 is parallel to the axis of the spiral piece 51, and one end of the stirring rod penetrates out of the feeding bin 82. The stirring blade 84 is fixedly installed on the stirring rod 83, and the stirring blade 84 is located in the feeding bin 82 and is used for stirring the auxiliary agent.
Referring to fig. 1 and 6, the stirring rod 83 is connected to the spiral slice 51 through the connecting assembly 9, the connecting assembly 9 includes a first synchronizing wheel 91 and a second synchronizing wheel 92, the first synchronizing wheel 91 is fixedly installed at one end of the spiral slice 51 outside the first conveying pipe 12, the second synchronizing wheel 92 is fixedly installed at one end of the stirring rod 83 outside the feeding bin 82, and the first synchronizing wheel 91 and the second synchronizing wheel 92 are connected together through a synchronizing belt 93.
Referring to fig. 1 and 6, the material falls into the second conveying pipe 14, the feeding control valve 811 is opened, the auxiliary agent is fed into the material through the feeding pipe 81, and simultaneously the screw 51 rotates to drive the material to be stirred and conveyed, and the auxiliary agent is continuously added along with the movement of the material, so that the material and the auxiliary agent are mixed.
Referring to fig. 1 and 7, a fourth pipe 141 connected to the second heat exchanger 15 is fixedly installed at an end of the second transfer pipe 14 away from the third pipe 131, a third valve 142 is provided on the fourth pipe 141, and a fifth pipe 151 connected to the second buffer tank 16 is fixedly installed on the second heat exchanger 15.
Referring to fig. 1 and 7, after being mixed, the auxiliary agent and the material sequentially pass through the fourth pipe 141, the second heat exchanger 15 and the fifth pipe 151 to enter the second buffer tank 16 for storage, the second heat exchanger 15 cools the material, a buffer pump 161 is fixedly installed on the side wall of the second buffer tank 16, which is away from the fifth pipe 151 and is located below the fifth pipe 151, the buffer pump 161 is communicated with the second buffer tank 16, and a sixth pipe 162 connected with the filling machine 17 is fixedly installed on the buffer pump 161; the buffer pump 161 is started, and the material in the second buffer tank 16 enters the filling machine 17 through the sixth pipe 162 for filling.
The working principle of the embodiment of the application is as follows:
the liquid material and the powder material enter the stirring tank 21, the stirring motor 26 is started to drive the stirring plate 25 to rotate to stir and mix the liquid material and the powder material, and then the materials enter the first buffer tank 11 through the communicating pipe 111 to be stored; the stirring motor 43 is started to drive the stirring sheet 42 to rotate to stir the material, moisture and part of the material are volatilized to the activated carbon plate 35 to be absorbed, hot gas passes through the through hole 321 in the cooling plate 32, the cooling pump 33 is started, the cooling liquid enters the cooling cavity to absorb heat of the hot gas, then the cooling liquid enters the cooling pipe 34, the hot gas of the cooling liquid preheats the liquid material in the liquid bin 22, and the cooling liquid flows back into the cooling box 31 after cooling.
The material in the first buffer tank 11 gets into in the first conveyer pipe 12 through first body 113, the material falls on hot plate 62, flight 51 rotates and grinds the material and drive the material and remove the stirring and mix simultaneously, fan 65 starts to make in the air admission heating cabinet 61 simultaneously, heating pipe 66 heats the air, steam gets into the heating intracavity through air-supply line 71 and heats hot plate 62, hot plate 62 heats the material and dries, and the heating intracavity steam carries out recycle in the heating cabinet 61 through outlet duct 64 rebound.
The material in the first conveying pipe 12 enters the first heat exchanger 13 through the second pipe 121, then the material enters the second conveying pipe 14 through the third pipe 131, meanwhile, the air enters the first heat exchanger 13 through the air inlet pipe 71 and is output through the air outlet pipe 72, therefore, the first heat exchanger 13 absorbs the heat in the material to heat the air, so as to cool the material, and the hot air moves into the heating box 61 through the air outlet pipe 72 for utilization. And the feeding control valve 811 is opened, the auxiliary agent enters the second conveying pipe 14 through the feeding pipe 81, and the spiral slice 51 rotates to drive the materials in the second conveying pipe 14 to be stirred, so that the auxiliary agent and the materials are mixed and drive the materials to move.
Meanwhile, the spiral sheet 51 rotates to drive the first synchronous wheel 91 to rotate, the first synchronous wheel 91 drives the second synchronous wheel 92 and the stirring rod 83 to rotate through the synchronous belt 93, and the stirring rod 83 rotates to drive the stirring blade 84 to stir the auxiliary agent. The material cools down in getting into second heat exchanger 15 through fourth body 141 in the second conveyer pipe 14, then the material is saved in getting into second buffer tank 16 through fifth body 151, and buffer pump 161 starts, and the material moves to liquid filling machine 17 through sixth body 162 and carries out the filling processing in the second buffer tank 16 to the stirring mixed effect to liquid material and powder material has been improved, has improved the quality of product.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides a system glues continuous production line which characterized in that: comprises a kneader (2), a first delivery pipe (12), a second delivery pipe (14) and a filling machine (17) which are connected in sequence;
the kneader (2) is used for stirring and mixing the liquid material and the powder material;
the first conveying pipe (12) and the second conveying pipe (14) are respectively used for dehydrating materials and adding additives to the materials, and are provided with double-spiral conveying devices (5) for conveying and stirring the materials;
the filling machine (17) is used for filling materials.
2. The continuous production line of claim 1, characterized in that: the double-helix conveying device (5) comprises;
two spiral sheets (51), wherein the two spiral sheets (51) are rotatably arranged on the first conveying pipe (12) and the materials fall between the two spiral sheets (51);
the material conveying motor (52), the material conveying motor (52) is arranged on the first conveying pipe (12) and is connected with one spiral sheet (51);
two linkage gears (53), wherein the two linkage gears (53) are arranged on the two spiral sheets (51) and are meshed with each other.
3. The continuous production line of claim 1, characterized in that: a filling mechanism (8) for adding an auxiliary agent is arranged on the second conveying pipe (14), and the filling mechanism (8) comprises;
the feeding pipe (81) is arranged on the second conveying pipe (14) and communicated with one end of the material input second conveying pipe (14);
the feeding bin (82), the feeding bin (82) is arranged on the feeding pipe (81), is used for storing additives and is provided with a feeding control valve (811);
the stirring rod (41) is rotationally arranged on the feeding bin (82) and is connected with one of the spiral sheets (51) through a connecting assembly (9);
and an agitating blade (84), wherein the agitating blade (84) is provided on the agitating rod (83) and is used for agitating the auxiliary agent.
4. A glue making continuous production line according to claim 3, characterized in that: the connection assembly (9) comprises;
the stirring mechanism comprises a first synchronous wheel (91) and a second synchronous wheel (92), wherein the first synchronous wheel (91) and the second synchronous wheel (92) are arranged on a spiral sheet (51) and a stirring rod (83) and are connected together through a synchronous belt (93).
5. The continuous production line of claim 1, characterized in that: the kneader (2) comprises;
the stirring box (21), the stirring box (21) is arranged on the ground;
the device comprises a liquid bin (22) and a powder bin (23), wherein the liquid bin (22) and the powder bin (23) are both arranged on a stirring box (21), are respectively filled with a liquid material and a powder material and are communicated with the stirring box (21), and conveying control valves (212) for controlling the quantity are arranged on the liquid bin (22) and the powder bin (23);
and the stirring mechanism (24) is arranged on the stirring box (21) and is used for stirring the powder material and the liquid material.
6. The continuous production line of claim 5, characterized in that: the stirring mechanism (24) comprises;
the two stirring plates (25) are rotatably arranged on the stirring box (21) through a rotating shaft (251);
the stirring device comprises two stirring motors (26), wherein the two stirring motors (26) are arranged on the stirring box (21), and output shafts of the two stirring motors (26) are respectively connected with the two rotating shafts (251) and drive the two rotating shafts (251) to rotate reversely.
7. The continuous production line of claim 5, characterized in that: the kneader (2) is connected with a first conveying pipe (12) through a first buffer tank (11), a cooling and dewatering device (3) is arranged on the first buffer tank (11), and the cooling and dewatering device (3) comprises;
the cooling tank (31) is arranged on the first buffer tank (11) and filled with cooling liquid;
the cooling plate (32) is arranged in the first buffer tank (11), is provided with a cooling cavity and is uniformly provided with through holes (321) for air to pass through;
the cooling pump (33), the cooling pump (33) is set on the cooling tank (31), and is communicated with the cooling tank (31) and set with a liquid inlet pipe (331) communicated with the cooling cavity;
the cooling pipe (34) is arranged on the cooling plate (32), penetrates through the liquid bin (22) and is used for preheating the liquid material, and the cooling pipe (34) is communicated with the cooling box (31);
the activated carbon plate (35) is arranged in the first buffer tank (11), is positioned below the cooling plate (32) and is used for absorbing volatilized moisture and materials;
and the stirring component (4) is arranged on the first buffer tank (11) and is used for stirring the materials in the first buffer tank (11).
8. The continuous production line of claim 7, characterized in that: the agitation assembly (4) comprises;
the stirring rod (41), the stirring rod (41) is rotatably arranged on the first buffer tank (11);
the stirring piece (42), the stirring piece (42) is arranged on the stirring rod (41);
and the stirring motor (43), wherein the stirring motor (43) is arranged on the first buffer tank (11) and is connected with the stirring rod (41).
9. The continuous production line of claim 1, characterized in that: a drying device (6) for heating and drying materials is arranged on the first conveying pipe (12), and the drying device (6) comprises;
a heating box (61), wherein the heating box (61) is arranged on the first conveying pipe (12) and is provided with a heating pipe (66);
the heating plate (62), the said heating plate (62) is set up on the inner bottom wall of the first conveying pipe (12) and has heating chambers;
the air inlet pipe (63) is arranged at one end, close to the material input, of the heating plate (62), and the air inlet pipe (63) is communicated with the heating box (61) and the heating cavity;
the air outlet pipe (64) is arranged at one end, away from the air inlet pipe (63), of the heating plate (62) and communicated with the heating box (61) and the heating cavity;
the fan (65), fan (65) set up on heating cabinet (61) and the air outlet is towards heating cabinet (61) in.
10. The continuous production line for glue making according to claim 9, characterized in that: the second conveying pipe (14) is connected with the first conveying pipe (12) through a first heat exchanger (13), the filling machine (17) is connected with the second conveying pipe (14) through a second heat exchanger (15), heat recovery devices (7) are arranged on the first heat exchangers (13), and each heat recovery device (7) comprises a heat recovery device;
the air inlet pipe (71) is arranged on the first heat exchanger (13) and is used for inputting air into the first heat exchanger (13) for heat exchange;
and the air outlet pipe (72) is arranged on the second heat exchanger (15), is used for outputting the air subjected to heat exchange and is communicated with the interior of the heating box (61).
CN202110855239.7A 2021-07-28 2021-07-28 Continuous glue production line Active CN113459322B (en)

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Application Number Priority Date Filing Date Title
CN202110855239.7A CN113459322B (en) 2021-07-28 2021-07-28 Continuous glue production line

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Application Number Priority Date Filing Date Title
CN202110855239.7A CN113459322B (en) 2021-07-28 2021-07-28 Continuous glue production line

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WO2003031131A1 (en) * 2001-10-04 2003-04-17 Bühler AG Continuous production of elastomer mixtures for producing rubber
CN102382470A (en) * 2011-02-08 2012-03-21 溧阳市利达有机硅科技有限公司 Gross rubber production system
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CN211394358U (en) * 2020-01-07 2020-09-01 杭州之江新材料有限公司 Sealed production system who glues of organosilicon
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