CN201804942U - Gel filling machine for storage battery - Google Patents
Gel filling machine for storage battery Download PDFInfo
- Publication number
- CN201804942U CN201804942U CN2010202492968U CN201020249296U CN201804942U CN 201804942 U CN201804942 U CN 201804942U CN 2010202492968 U CN2010202492968 U CN 2010202492968U CN 201020249296 U CN201020249296 U CN 201020249296U CN 201804942 U CN201804942 U CN 201804942U
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- Prior art keywords
- glue
- storage
- bucket
- storage battery
- join
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a gel filling machine for a storage battery, which comprises a machine frame, wherein the machine frame is provided with a gel mixing system, a shearing system, a vacuumizing system and a controller system; and the gel mixing system, the sheering system, and the vacuumizing system are under the unified control of the controller system, and are connected with each other in sequence. In the utility model, the shearing system is adopted to replace a traditional stirrer to realize homodisperse of the electrolyte; the controller system uniformly controls the gel mixing system, the shearing system and the vacuumizing system to realize the synchronous sequent cooperation of the gel mixing, the sheering and the filling, thereby ensuring the consistency of the gel electrolyte filling to a gel battery, improving the quality of the gel electrolyte, and improving the performance of the storage battery; meanwhile, the surfaces of grooves, barrels and pipe fittings are made of hydrophobic materials which can prevent the gel electrolyte from sticking to the wall; and the vacuumizing system is controlled by the controller, so as to realize high-speed and even gel filling.
Description
[technical field]
The utility model relates to the perfusion of battery electrolyte, relates in particular to the encapsulating machine of colloidal electrolyte perfusion usefulness.
[background technology]
Need just can enter in the battery case through series of processes after existing electrolyte to shear at present in the colloidal electrolyte filling process of storage battery, there is the gel process of long period in electrolyte therebetween, and gel time is inconsistent, and the consistency of battery is difficult to control.Along with the variation of room temperature, the temperature of colloidal electrolyte is difficult to control, the gel time under the various conditions also can't accurately be controlled.Colloidal electrolyte easy wall built-up in the encapsulating system, blocking pipe, cause add the glue process can't be smooth and easy and consistent.
[summary of the invention]
The purpose of this utility model solves the problems of the prior art exactly, proposes a kind of storage battery glue-pouring machine, can control the electrolyte quality more accurately, improves accumulator property.
For achieving the above object, the utility model proposes a kind of storage battery glue-pouring machine, comprise frame, described frame is provided with joins colloid system, cutting system, pumped vacuum systems and controller system, described colloid system, cutting system, the pumped vacuum systems of joining all is connected to controller system, and described colloid system, cutting system, the pumped vacuum systems of joining links to each other successively.
As preferably, the described colloid system of joining comprises storage acid tank, storage glue groove, joins glue bucket, storing container, be provided with the glue cutter in the described storage glue groove, the bottom of described storage acid tank and storage glue groove all is connected to joins the glue bucket, described join to be provided with in the glue bucket join the glue cutter, the bottom of joining the glue bucket is connected to storing container through behind the temperature-sensing valve, is provided with storage glue cutter in the described storing container.Simple in structure, cost is low.
As preferably, described storage acid tank and join and also be provided with the vitriolic acid flux pump between the glue bucket, storage glue groove and join and also be provided with the glue flow pump between the glue bucket.Can control the flow and the ratio of sulfuric acid and glue better, guarantee the quality of colloidal electrolyte.
As preferably, described storage acid tank, storage glue groove, join on glue bucket, the storing container and be equipped with heat-exchange system.According to supplied materials temperature and ambient temperature, if supplied materials temperature and ambient temperature are lower than the technological requirement temperature, can be connected heating equipment with heat-exchange system, make sulfuric acid, glue or colloidal electrolyte keep temperature to satisfy technological requirement, if supplied materials temperature and ambient temperature are higher than the temperature of technological requirement, can be connected cooling device with heat-exchange system, make sulfuric acid, glue or colloidal electrolyte keep temperature to satisfy technological requirement.
As preferably, described storage acid tank, storage glue groove, join on the surface of glue bucket, storing container and pipe fitting and be coated with the hydrophobic material layer.The hydrophobic material layer can adopt materials such as Teflon, can prevent the colloid wall built-up, influences the obstruction of the stable and pipeline of electrolyte formula composition.And it is low to apply cost.
As preferably, described storage acid tank, storage glue groove, join glue bucket, storing container and pipe fitting and all adopt hydrophobic material to be made.The hydrophobic material layer can adopt materials such as polytetrafluoroethylene, can prevent the colloid wall built-up, influences the obstruction of the stable and pipeline of electrolyte formula composition.And it is simple in structure.
As preferably, the described colloid system of joining comprises storage acid tank, powder dosing machine, joins glue bucket, storing container, described storage acid tank and powder dosing machine all are connected to joins the glue bucket, described join to be provided with in the glue bucket join the glue cutter, the bottom of joining the glue bucket is connected to storing container through behind the temperature-sensing valve, is provided with storage glue cutter in the described storing container.This structure can be more suitable for adding the mode of SiO 2 powder, and the powder dosing machine can accurately measure required silica volume, guarantees the quality of colloidal electrolyte.
As preferably, described cutting system comprises shears bucket, is provided with cutter in described shearings barrel.Before a electrolyte in the shearing bucket enters battery, electrolyte is sheared, guaranteed that electrolytical even dispersion and micelle diameter meet technological requirement by cutter.
As preferably, described cutting system also comprises liquid level valve, between liquid level valve is arranged on the storing container bottom and shears barrel.Enter by liquid level valve control electrolyte and to shear the electrolytical amount of bucket, and could start cutter after having only electrolyte to reach the liquid level of setting, avoid cutter to dally.
As preferably, described pumped vacuum systems comprises some buffer barrel, described buffer barrel is connected to the bottom of shearing bucket through flow valve, also is provided with the vacuum-pumping tube that is connected to evacuator on the buffer barrel, and the bottom of described buffer barrel is provided with links the encapsulating head for the treatment of the encapsulating storage battery.Can realize repeatedly vacuumizing, make electrolysis mass-energy fast, enter in the battery case equably.
The beneficial effects of the utility model: the utility model adopts cutting system to replace traditional cutter to realize electrolytical even dispersion, colloid system, cutting system, pumped vacuum systems are joined in the unified control of same controller system, glue, shearing, the several operation synchronizing sequence runnings of perfusion are joined in realization, guaranteed the consistency of colloid battery colloidal electrolyte encapsulating, improve the colloidal electrolyte quality, thereby improved accumulator property.Simultaneously, groove, bucket, tube-surface are hydrophobic material, prevent the colloidal electrolyte wall built-up.Pumped vacuum systems realizes high speed, equal glue-pouring by controller control.
Feature of the present utility model and advantage will be elaborated in conjunction with the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the structural representation of the utility model storage battery glue-pouring machine embodiment one;
Fig. 2 is the structural representation of the utility model storage battery glue-pouring machine embodiment two.
[embodiment]
Embodiment one:
As shown in Figure 1, storage battery glue-pouring machine, comprise frame 19, described frame 19 is provided with joins colloid system, cutting system, pumped vacuum systems and controller system 17, described colloid system, cutting system, the pumped vacuum systems of joining all is connected to controller system 17, and described colloid system, cutting system, the pumped vacuum systems of joining links to each other successively.Join that colloid system comprises storage acid tank 1, glue cutter 2, storage glue groove 3, vitriolic acid flux pump 4, joins glue cutter 5, glue flow pump 6, joins glue bucket 7, temperature-sensing valve 8, storage glue cutter 9 and storing container 10; Cutting system comprises liquid level valve 11, cutter 12 and shears bucket 13 that pumped vacuum systems comprises vacuum-pumping tube 14, flow valve 15, buffer barrel 16 and the encapsulating head 18 that is connected to evacuator.
The main body of storage battery glue-pouring machine is supported by frame 19, storage acid tank 1 is installed on the frame 19, storage glue groove 3, storage glue groove 3 is furnished with glue cutter 2, glue is joined glue bucket 7 through 2 shear shinnings of glue cutter after glue flow pump 6 quantitatively adds by technological requirement, sulfuric acid in the storage acid tank 1 quantitatively adds by technological requirement through vitriolic acid flux pump 4 and joins glue bucket 7, colloidal electrolyte is sheared evenly through joining glue cutter 5 in joining glue bucket 7, after heating or cooling reach the temperature of setting, enter in the storing container 10 through temperature-sensing valve 8, through 9 thixotropings of storage glue cutter, electrolyte in the storing container 10 keeps low viscosity and stable temperature scope, enter shearing bucket 13 through liquid level valve 11, cutter 12 will enter in the buffer barrel 16 by flow valve 15 after will shearing the electrolyte high speed shear of bucket in 13, buffer barrel 16 is connecting pumped vacuum systems 14 and encapsulating head 18 respectively, more than each parts by controller system 17 control.Described storage acid tank 1, storage glue groove 3, join on glue bucket 7, the storing container 10 and be equipped with heat-exchange system.According to supplied materials temperature and ambient temperature, if supplied materials temperature and ambient temperature are lower than the technological requirement temperature, can be connected heating equipment with heat-exchange system, make sulfuric acid, glue or colloidal electrolyte keep temperature to satisfy technological requirement, if supplied materials temperature and ambient temperature are higher than the temperature of technological requirement, can be connected cooling device with heat-exchange system, make sulfuric acid, glue or colloidal electrolyte keep temperature to satisfy technological requirement.Described storage acid tank 1, storage glue groove 3, join on the surface of glue bucket 7, storing container 10 and connecting tube, pump, valve etc. and be coated with the hydrophobic material layer or directly adopt hydrophobic material to make, hydrophobic material can adopt materials such as Teflon, can prevent the colloid wall built-up, influence the obstruction of the stable and pipeline of electrolyte formula composition.Joining needs to start glue cutter 2 before the glue, and the colloidal electrolyte in the stick mixing tank 3 is sheared the back reducing viscosity, can by glue flow pump 6 accurately, quick metering enters the glue amount of joining glue bucket 7.
Use, the technological parameter of pressing following step setting controller system 17 instructs:
1. set the temperature of acid in the storage acid tank 1, the temperature of glue in the storage glue groove 3, the rotating speed of glue cutter 2 and time, after starting the instruction of setting, after glue cutter 2 is opened, thixotroping reduces the viscosity of glue, and the heat-exchange system in storage acid tank 1 and the storage glue groove 3 is opened and made sulfuric acid and glue reach the temperature of setting.
2. set vitriolic acid flux pump 4 and once join the required sulfuric acid amount of colloidal electrolyte, glue flow pump 6 is once joined the required glue amount of colloidal electrolyte, joins the rotating speed and the time of glue cutter 5, joins and joins electrolytical temperature in the glue bucket 7.Wait to store up the temperature of acid in the acid tank 1, after the temperature of glue and the technological requirement that viscosity reaches setting, start vitriolic acid flux pump 4 and glue flow pump 6 in the storage glue groove 3, open and join glue cutter 5, preparation meets each concentration of component of the colloidal electrolyte of technological requirement, and mixes; The heat-exchange system of glue bucket 7 is joined in unlatching, makes the colloidal electrolyte of being joined reach the temperature of setting.
3. after the colloidal electrolyte of preparation reaches the temperature of setting in joining glue bucket 7, open temperature-sensing valve 8, the electrolyte of joining in the glue bucket 7 is all entered in the storing container 10, close temperature-sensing valve 8.As required, join glue bucket 7 and can continue to join glue, ensure the colloidal electrolyte supply of producing follow-up use continuously.
4. work as colloidal electrolyte and enter storing container 10, set and move the constant temperature system of storing container 10, the rotating speed of storage glue cutter 9 is stablized with the temperature and the viscosity that keep colloid in the storing container.
5. after the temperature of the colloidal electrolyte in the storing container 10 and viscosity meet technological requirement, set also operation liquid level valve 11, close liquid level valve 11 after causing the liquid level of shearing in the bucket 13 to reach technological requirement.Set and move cutter 12 afterwards.
6. join glue, shear in the colloid process, encapsulating head 18 has connected treats the encapsulating storage battery, opens the break valve of encapsulating head 18, and by the program running of setting pumped vacuum systems 14, allow internal storage battery reach the vacuum degree of technique initialization, close the break valve of encapsulating head 18.
7. work as cutter 12 and moved the shearing program, after the vacuum degree of cell negative terminal also meets the demands, open and connect all flow valves 15 of shearing bucket 13, flow valve 15 pours into the colloidal electrolyte that satisfies technological requirement by the program of setting in the buffer barrel 16 of the single lattice battery of every single connection, the program of setting requires to close immediately flow valve 15.
8. after closing flow valve 15, colloidal electrolyte amount in each buffer barrel 16 should satisfy technological requirement, the program of setting requires to open the break valve of encapsulating head 18, make colloidal electrolyte enter each cell negative terminal, pumped vacuum systems 14 is pressed the program running that controller system 17 is set during this time, in case of necessity, guarantee that flow valve 15 is in closed condition, realize single lattice of each battery are repeatedly vacuumized by buffer barrel 16.
Above step of decomposition realizes the equal glue-pouring process of 1 battery, in the process of working continuously, by the program setting of controller system 17, can realize each step synchronous coordination operation, realizes adding continuously, fast the glue process.
Embodiment two:
As shown in Figure 2, the structure of present embodiment is used for directly adding the mode that stick mixing tank is joined glue with SiO 2 powder, directly prepare colloidal electrolyte with SiO 2 powder, by glue cutter 2, storage glue groove 3 and the glue flow pump 6 among the powder dosing machine 20 replacement embodiment one, other each parts are all constant, to realize identical function.
In this mode, in the setting of controller system 17, second one changes into and sets that vitriolic acid flux pump 4 is once joined the required sulfuric acid amount of colloidal electrolyte and powder dosing machine 20 is once joined the required silica volume of colloidal electrolyte, after the temperature of waiting to store up in the acid tank 1 acid reaches the technological requirement of setting, start vitriolic acid flux pump 4 and powder dosing machine 20, glue cutter 5 is joined in unlatching, and preparation meets each concentration of component of the colloidal electrolyte of technological requirement, and mixes; The heat-exchange system of glue bucket 7 is joined in unlatching, makes the colloidal electrolyte of being joined reach the temperature of setting.
The foregoing description is to explanation of the present utility model, is not to qualification of the present utility model, any scheme after the utility model simple transformation is all belonged to protection range of the present utility model.
Claims (10)
1. storage battery glue-pouring machine, it is characterized in that: comprise frame, described frame is provided with joins colloid system, cutting system, pumped vacuum systems and controller system, described colloid system, cutting system, the pumped vacuum systems of joining all is connected to controller system, and described colloid system, cutting system, the pumped vacuum systems of joining links to each other successively.
2. storage battery glue-pouring machine as claimed in claim 1, it is characterized in that: the described colloid system of joining comprises storage acid tank, storage glue groove, joins glue bucket, storing container, be provided with the glue cutter in the described storage glue groove, the bottom of described storage acid tank and storage glue groove all is connected to joins the glue bucket, described join to be provided with in the glue bucket join the glue cutter, the bottom of joining the glue bucket is connected to storing container through behind the temperature-sensing valve, is provided with storage glue cutter in the described storing container.
3. storage battery glue-pouring machine as claimed in claim 2 is characterized in that: described storage acid tank and join and also be provided with the vitriolic acid flux pump between the glue bucket, storage glue groove and join and also be provided with the rubber master batch flow pump between the glue bucket.
4. storage battery glue-pouring machine as claimed in claim 3 is characterized in that: described storage acid tank, storage glue groove, join on glue bucket, the storing container and be equipped with heat-exchange system.
5. storage battery glue-pouring machine as claimed in claim 4 is characterized in that: described storage acid tank, storage glue groove, join on the inner surface of glue bucket, storing container and be coated with the hydrophobic material layer.
6. storage battery glue-pouring machine as claimed in claim 4 is characterized in that: described storage acid tank, storage glue groove, join glue bucket, storing container and all adopt hydrophobic material to be made.
7. storage battery glue-pouring machine as claimed in claim 1, it is characterized in that: the described colloid system of joining comprises storage acid tank, powder dosing machine, joins glue bucket, storing container, described storage acid tank and powder dosing machine all are connected to joins the glue bucket, described join to be provided with in the glue bucket join the glue cutter, the bottom of joining the glue bucket is connected to storing container through behind the temperature-sensing valve, is provided with storage glue cutter in the described storing container.
8. as the described storage battery glue-pouring machine of claim 2～7, it is characterized in that: described cutting system comprises shears bucket, is provided with cutter in the described shearing bucket.
9. storage battery glue-pouring machine as claimed in claim 8 is characterized in that: described cutting system also comprises liquid level valve, and liquid level valve is arranged on the storing container bottom and shears between the bucket.
10. storage battery glue-pouring machine as claimed in claim 9, it is characterized in that: described pumped vacuum systems comprises some buffer barrel, described buffer barrel is connected to the bottom of shearing bucket through flow valve, also be provided with the vacuum-pumping tube that is connected to evacuator on the buffer barrel, the bottom of described buffer barrel is provided with links the encapsulating head for the treatment of the encapsulating storage battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202492968U CN201804942U (en) | 2010-06-29 | 2010-06-29 | Gel filling machine for storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202492968U CN201804942U (en) | 2010-06-29 | 2010-06-29 | Gel filling machine for storage battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201804942U true CN201804942U (en) | 2011-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202492968U Expired - Lifetime CN201804942U (en) | 2010-06-29 | 2010-06-29 | Gel filling machine for storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201804942U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887963A (en) * | 2010-06-29 | 2010-11-17 | 超威电源有限公司 | Storage battery glue-pouring machine |
| CN102779972A (en) * | 2012-07-12 | 2012-11-14 | 肇庆理士电源技术有限公司 | Acid adding machine and acid adding system |
| CN106129486A (en) * | 2016-08-30 | 2016-11-16 | 河北奥冠电源有限责任公司 | Lead-acid accumulator glue adding machine |
| CN106299235A (en) * | 2016-10-10 | 2017-01-04 | 超威电源有限公司 | Lead-acid accumulator glue filling device and glue injection method |
-
2010
- 2010-06-29 CN CN2010202492968U patent/CN201804942U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887963A (en) * | 2010-06-29 | 2010-11-17 | 超威电源有限公司 | Storage battery glue-pouring machine |
| CN101887963B (en) * | 2010-06-29 | 2012-11-07 | 超威电源有限公司 | Storage battery glue-pouring machine |
| CN102779972A (en) * | 2012-07-12 | 2012-11-14 | 肇庆理士电源技术有限公司 | Acid adding machine and acid adding system |
| CN102779972B (en) * | 2012-07-12 | 2015-07-08 | 肇庆理士电源技术有限公司 | Acid adding machine and acid adding system |
| CN106129486A (en) * | 2016-08-30 | 2016-11-16 | 河北奥冠电源有限责任公司 | Lead-acid accumulator glue adding machine |
| CN106299235A (en) * | 2016-10-10 | 2017-01-04 | 超威电源有限公司 | Lead-acid accumulator glue filling device and glue injection method |
| CN106299235B (en) * | 2016-10-10 | 2019-03-05 | 超威电源有限公司 | Lead-acid accumulator glue filling device and glue injection method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110420 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |