CN204934966U - For the welding tooling of jib for tower crane - Google Patents
For the welding tooling of jib for tower crane Download PDFInfo
- Publication number
- CN204934966U CN204934966U CN201520606383.7U CN201520606383U CN204934966U CN 204934966 U CN204934966 U CN 204934966U CN 201520606383 U CN201520606383 U CN 201520606383U CN 204934966 U CN204934966 U CN 204934966U
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- pole socket
- base
- riser
- positioning seat
- column
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Abstract
It is large to there is floor space in the welding tooling that the utility model overcomes current crane arm, the defect that the crane arm Integral bending curvature of welding is large, a kind of welding tooling for jib for tower crane is provided, comprise base, first winds up pole socket, second winds up pole socket, first lower edge pole socket and the second lower edge pole socket, first wind up pole socket and the first lower boom seat is positioned at one end of base, second wind up pole socket and the second lower boom seat is positioned at the other end of base, described base is also provided with top boom positioning seat and lower boom positioning seat, top boom positioning seat winds up between pole socket at first pole socket and second that winds up, lower boom positioning seat is between the first lower edge pole socket and the second lower edge pole socket, described base is also provided with multiple tip-lever support, described tip-lever support is between the first lower edge pole socket and the second lower edge pole socket, base is also provided with the mobile support saddle removably connected with it, described mobile support saddle is positioned at one end of base.
Description
Technical field
The utility model belongs to crane parts welding tooling field, is specifically related to a kind of welding tooling for jib for tower crane.
Background technology
Derrick crane is called for short tower machine, also known as tower crane, originates from West Europe.Crane arm is contained in towering tower body top, and working space is large, is mainly used in the installation of vertical and horizontal feed and the building element of material in housing construction.Derrick crane is made up of metal structure, operating mechanism and electrical system three part.Metal structure comprises tower body, crane arm and base etc.Operating mechanism hoists, luffing, revolution and walking four part.Electrical system comprises motor, controller, power distribution cabinet, connection line, signal and lighting device etc.
Crane arm is the vitals of derrick crane, during work, amplitude variation trolley will be walked at crane arm lower boom upper surface, so require that the upper and lower chord member of derrick runway girder is straight, particularly lower boom will dock smooth after mounting, not so amplitude variation trolley walking on crane arm can be shaken, running quality is not high, serious wear, impact use.
Crane arm is normally saved by multiple arm and is formed by pinned connection, as shown in Figure 1, each arm joint comprises: a top boom 2, two lower booms 3, many support bars 4, three " U " shape joints 1 and three " shape " joints 5, but " U " shape joint that " U " shape joint of the first arm joint saves than other arms is large, because " U " shape joint of the first arm joint is used for connecting with reversing frame, " U " shape joint on other arms joint has been the effect connecting reciprocal arm joint.Traditional crane arm welding manner has two kinds: one is integral solder mode: the arm joint one_to_one corresponding of welding tooling and crane arm, the length of welding tooling is equal with the length of whole crane arm, the material that this welding tooling consumes is more, and floor space is comparatively large during welding, hoisting transportation difficulty is larger, another kind is Combination Welding mode: by the welding on same welding tooling of much the same for basic size arm joint, eccentric pin shaft is adopted to locate, there is many difficult problems in this welding manner, such as: eccentric pin shaft difficulty of processing is larger, because the usual permissible accuracy of weldment is lower, each joint arm joint is when welding, the flexibility of this arm joint is not obvious, but multiple arm joint is when linking together, reflect the flexibility of crane arm more intuitively, this kind of Combination Welding frock is adopted easily to cause crane arm Integral bending curvature larger, repeatedly need correct and do over again, reduce production efficiency.
As can be seen here, be badly in need of one and both met that cost of manufacture is low, floor space is little, and ensure the frock that crane arm Integral bending curvature is little, become tower machine welding field problem demanding prompt solution.
Utility model content
The technical problems to be solved in the utility model is that to there is floor space for the welding tooling of current crane arm large, the defect that the crane arm Integral bending curvature of welding is large.
In order to solve the problems of the technologies described above, the utility model provides following technical scheme:
For the welding tooling of jib for tower crane, comprise base, also comprise first to wind up pole socket, second winds up pole socket, first lower edge pole socket and the second lower edge pole socket, first wind up pole socket and the first lower boom seat is positioned at one end of base, second wind up pole socket and the second lower boom seat is positioned at the other end of base, described base is also provided with top boom positioning seat and lower boom positioning seat, top boom positioning seat winds up between pole socket at first pole socket and second that winds up, lower boom positioning seat is between the first lower edge pole socket and the second lower edge pole socket, described base is also provided with multiple tip-lever support, described tip-lever support is between the first lower edge pole socket and the second lower edge pole socket, base is also provided with the mobile support saddle removably connected with it, described mobile support saddle is positioned at one end of base.
Adopt the welding tooling due to jib for tower crane of technical solutions of the utility model, first pole socket that winds up plays " U " shape joint of fixing top boom, second pole socket that winds up plays " one " shape joint of fixing top boom, first lower edge pole socket plays " U " shape joint of fixing lower boom, and the second lower edge pole socket plays " one " shape joint of fixing lower boom.When top boom to be welded and lower boom lie in a horizontal plane on this welding tooling, top boom positioning seat plays a part to support and fixing top boom, lower boom positioning seat plays a part fixing and supports lower boom, tip-lever support plays Horizontal limiting effect to lower boom, lower boom is avoided to move in the horizontal plane, mobile support saddle plays a part to grip to " U " shape joint on the first arm joint of crane arm, mobile support saddle and base removably connect, when welding first arm joint on " U " shape joint time, mobile support saddle is arranged on base, when welding other arms joint, mobile support saddle is taken down, improve the adaptability of frock.
Operation principle:
When other arms of welding crane arm save (non-first arm joint), mobile support saddle is taken down from base, " U " shape joint to be welded on top boom is fixed on first to wind up on pole socket, " one " shape joint to be welded on top boom is fixed on second to wind up on pole socket, is fixed on by top boom on top boom positioning seat." U " shape joint to be welded on lower boom is fixed on the first lower edge pole socket, " one " shape joint to be welded on lower boom is fixed on the second lower edge pole socket, lower boom is fixed on lower boom positioning seat.Tip-lever support carries out multiple spot auxiliary positioning to lower boom, then welds.
When welding the first arm joint of crane arm, first mobile support saddle is taken down from base, top boom is fixed on top boom positioning seat, lower boom is fixed on lower boom positioning seat, tip-lever support carries out multiple spot auxiliary positioning to lower boom, then weld, after the support bar between top boom with lower boom and the support bar between two lower booms weld and terminate, first arm joint is sling, mobile support saddle is arranged on base, " U " shape joint to be welded on the lower boom of the first arm joint is fixed on mobile support saddle, then at the first arm joint below advance expenditure bracer, lower boom and " U " shape joint are aligned, then weld.
Beneficial effect: this frock can be welded each arm joint on crane arm, and the arm joint on crane arm is carried out merogenesis welding by this frock, and adopt for integral solder relative to prior art, required occupation of land space is less, reduces the manufacturing cost of frock, this frock adopts top boom positioning seat to support top boom, first pole socket that winds up fixes " U " shape joint of top boom, second pole socket that winds up fixes " one " shape joint of top boom, only the two ends of top boom are fixed relative to prior art, top boom temperature distortion in top boom welding process, because top boom has multiple top boom positioning seat as support, thus reduce the flexibility of top boom, lower boom has multiple lower boom positioning seat and tip-lever support, lower boom is made to have multiple strong point, reducing lower boom makes lower boom bend because of welding temperature distortion.The flexibility of single arm joint reduces thus reduces the flexibility of overall crane arm.
Further, described first pole socket that winds up comprises the first column and the first grip slipper, described first column and the first grip slipper removably connect, described first grip slipper comprises the first base plate and the first riser, described first riser is positioned at the side at the first base plate center, described first riser is provided with pin-and-hole, is provided with the bearing pin of top boom " U " the shape joint for fixing crane arm in this pin-and-hole; Described second pole socket that winds up comprises the second column and the second grip slipper, described second column and the second grip slipper removably connect, described second grip slipper comprises the second base plate and the second riser, described second riser is positioned at the center of the second base plate, described second riser is provided with pin-and-hole, is provided with the bearing pin of top boom " one " the shape joint on fixing crane arm in this pin-and-hole.First column and the first grip slipper removably connect, and the second column and the second grip slipper removably connect, and the top boom for different model changes the first grip slipper and the second grip slipper, increase the usage range of frock.
Further, described top boom positioning seat and base removably connect, described top boom positioning seat comprises the 3rd column and the 3rd grip slipper, described 3rd grip slipper and the 3rd column removably connect, described 3rd grip slipper comprises the 3rd base plate, third gear plate and the 3rd gripper shoe, and described 3rd gripper shoe is provided with the 3rd push rod be threaded with it.Described top boom positioning seat and base removably connect, and during for height change between top boom and the plane at two lower boom places, replace with chord member positioning seat, and increase the usage range of frock, the 3rd push rod plays fixation to top boom.
Further, the height of described first column, the second column and the 3rd column is equal, facilitates the first column, the second column and the processing of the 3rd column and the purchase of material.
Further, described lower boom positioning seat comprises: level board, vertical plate and pressing plate, and described level board and vertical plate are combined into " L " shape block, and pressing plate is positioned at above riser, and pressing plate and riser removably connect." L " shape block facilitates the fixing of lower boom, and pressing plate and riser removably connect and facilitate being installed of lower boom.
Further, described tip-lever support comprises: hold-down support, gripper shoe and push rod, and described gripper shoe and hold-down support removably connect, and described push rod is threaded with gripper shoe, and the tail end of described push rod is provided with turning handle.Can realize being fixed the lower boom of not sectional dimension by changing the gripper shoe of differing heights.
Further, described mobile support saddle comprises fixed base plate and location riser, described location riser is positioned at the middle part of fixed base plate, described fixed base plate is provided with bolt hole and dowel hole, described location riser is provided with pin-and-hole and the fabrication hole of " U " shape joint saved for fixing crane arm first arm, and described location riser is provided with chamfering.Dowel hole facilitates mobile support saddle quick and precisely to locate on base, is fixed when fabrication hole facilitates the lifting of mobile support saddle and pin hole processing to location riser.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, technical solutions of the utility model are further illustrated:
Fig. 1 is the arm joint structural representation of crane arm;
Fig. 2 is the cross-sectional schematic of " U " shape joint in Fig. 1;
Fig. 3 is the cross-sectional schematic of " one " shape joint in Fig. 1;
Fig. 4 is the structural representation of the utility model for the welding tooling embodiment one of jib for tower crane;
Fig. 5 is the schematic top plan view of the utility model for the welding tooling embodiment one of jib for tower crane;
Fig. 6 is B-B cross-sectional schematic in Fig. 5;
Fig. 7 is C-C cross-sectional schematic in Fig. 5;
Fig. 8 is A-A cross-sectional schematic in Fig. 5;
Fig. 9 is the graphics of mobile support saddle in Fig. 5;
Figure 10 is the close-up schematic view at M place in Fig. 8;
Figure 11 is the close-up schematic view at H place in Fig. 8;
Figure 12 is the structural representation of the utility model for top boom positioning seat in the welding tooling embodiment two of jib for tower crane.
Reference numeral in accompanying drawing: " U " shape joint 1, top boom 2, lower boom 3, support bar 4, " one " shape joint 5, base 6, first winds up pole socket 7, first column 71, first grip slipper 72, second winds up pole socket 8, second column 81, second grip slipper 82, first lower edge pole socket 9, second lower edge pole socket 10, top boom positioning seat 11, 3rd column 111, 3rd grip slipper 112, lower boom positioning seat 12, tip-lever support 13, mobile support saddle 14, fixed base plate 141, location riser 142.
Detailed description of the invention
Embodiment one
As shown in Figure 1, the arm joint of tower middle machine generally includes " U " shape joint 1, top boom 2, lower boom 3, support bar 4 and " one " shape joint 5.
As shown in Figure 2, two journal stirrups of " U " shape joint 1 are provided with the pin-and-hole of concentric, and two journal stirrups are parallel to each other.
As shown in Figure 3, the journal stirrup of " one " shape joint 5 is provided with the through hole of pin-and-hole with diameter of same " U " shape joint 1 journal stirrup, and the thickness of " one " shape joint 5 upper journal is slightly less than the distance on " U " shape joint 1 between two journal stirrups.
As Fig. 4, shown in Fig. 5, this welding tooling comprises base 6, first winds up pole socket 7, second winds up pole socket 8, first lower edge pole socket 9 and the second lower edge pole socket 10, first wind up pole socket 7 and the first lower edge pole socket 9 is positioned at the left end of base 6, second wind up pole socket 8 and the second lower edge pole socket 10 is positioned at the right-hand member of base 6, base 6 is also installed chord member positioning seat 11 and lower boom positioning seat 12, top boom positioning seat 11 winds up between pole socket 8 at first pole socket 7 and second that winds up, lower boom positioning seat 12 is between the first lower edge pole socket 9 and the second lower edge pole socket 10, base 6 is also provided with 4 tip-lever supports 13, tip-lever support 13 is between the first lower edge pole socket 9 and the second lower edge pole socket 10, and tip-lever support 13 is positioned near lower boom positioning seat 12, it is spacing that tip-lever support 13 and lower boom positioning seat 12 acting in conjunction carry out horizontal direction to lower boom 3, base 6 is also provided with bolted mobile support saddle 14 with it, mobile support saddle 14 is positioned at the left end of base 6.
As shown in Figure 6, first pole socket 7 that winds up comprises the first column 71 and the first grip slipper 72, first column 71 is connected with the first grip slipper 72 bolt, first grip slipper 72 comprises the first base plate and the first riser, first riser is positioned at the right side at the first base plate center, first riser is provided with pin-and-hole, is provided with the bearing pin of " one " shape joint 5 of the top boom 2 for fixing crane arm in this pin-and-hole.
As shown in Figure 7, second pole socket 8 that winds up comprises the second column 81 and the second grip slipper 82, second column 81 is connected with the second grip slipper 82 bolt, second grip slipper 82 comprises the second base plate and the second riser, second riser is positioned at the center of the second base plate, second riser is provided with pin-and-hole, is provided with the bearing pin of top boom 2 " U " the shape joint 1 on fixing crane arm in this pin-and-hole.
As shown in Figure 8, top boom positioning seat 11 is connected with base 6 bolt, top boom positioning seat 11 comprises the 3rd column 111 and the 3rd grip slipper 112,3rd grip slipper 112 is connected with the 3rd column 111 bolt, 3rd grip slipper 112 comprises one piece of the 3rd base plate, one block of third gear plate and one piece of the 3rd gripper shoe, distance between third gear plate and the 3rd gripper shoe is greater than the width (top boom 2 is rectangular steel tube) of the cross sectional shape of top boom 2,3rd gripper shoe is provided with the 3rd push rod be threaded with it, and the tail end of the 3rd push rod is also provided with turning handle.
As shown in Figure 9, mobile support saddle 14 comprises fixed base plate 141 and location riser 142, location riser 142 is welded on the middle part of fixed base plate 141, fixed base plate 141 is provided with bolt hole and dowel hole, location riser 142 is provided with on fixing crane arm first arm joint " U " pin-and-hole of shape joint 1 and fabrication hole, near the sharp corner chamfering of fabrication hole on the riser 142 of location, be convenient in use procedure distinguish pin-and-hole and fabrication hole.
As shown in Figure 10, lower boom positioning seat 12 comprises: level board, vertical plate and pressing plate, and described level board and vertical plate are combined into " L " shape block, and pressing plate is positioned at above riser, and pressing plate is connected with riser bolt.Level board and vertical plate are equipped with the backing plate by pinned connection, when level board and vertical plate are combined into " L " shape block, the inner side of backing plate is positioned at " L " shape block.
As shown in figure 11, tip-lever support 13 comprises: hold-down support, gripper shoe and push rod, and gripper shoe and hold-down support removably connect, and push rod is threaded with gripper shoe, and the tail end of push rod is provided with turning handle.
In specific implementation process, the height of the first column 71, second column 81 and the 3rd column 111 is equal, when other arms of welding crane arm save (i.e. non-first arm joint), mobile support saddle 14 is taken down from base 6, by to be welded on top boom 2 " U " shape joint 1 is fixed on first and winds up on pole socket 7, by to be welded on top boom 2 " one " shape joint 5 is fixed on second and winds up on pole socket 8, be fixed on top boom positioning seat 11 by top boom 2.By to be welded on lower boom 3 " U " shape joint 1 is fixed on the first lower edge pole socket 9, by be welded on lower boom 3 " one " shape joint 5 is fixed on the second lower edge pole socket 10, is fixed on lower boom positioning seat 12 by lower boom 3.Tip-lever support 13 pairs of lower booms 3 carry out multiple spot auxiliary positioning, then weld.
When welding the first arm joint of crane arm, first mobile support saddle 14 is taken down from base 6, top boom 2 is fixed on top boom positioning seat 11, lower boom 3 is fixed on lower boom positioning seat 12, tip-lever support 13 pairs of lower booms 3 carry out multiple spot auxiliary positioning, then weld, treat between top boom 2 and lower boom 3, after support bar 4 welding between two lower booms 3 terminates, first arm joint is sling, mobile support saddle 14 is arranged on base 6, by to be welded on the lower boom 3 of the first arm joint " U " shape joint 1 is fixed on mobile support saddle 14, then at the first arm joint below advance expenditure bracer, make lower boom 3 with " U " shape joint 1 aligns, then weld.
Embodiment two
Embodiment two is with the difference of embodiment one: as shown in figure 12, the 3rd grip slipper 112 is provided with the 3rd pressing plate, and the 3rd pressing plate is connected with the 3rd gripper shoe bolt, the 3rd pressing plate is also provided with the 3rd push rod be threaded with it.
For a person skilled in the art; under the prerequisite not departing from the utility model structure; can also make some distortion and improvement, these also should be considered as protection domain of the present utility model, and these all can not affect effect and the practical applicability of the utility model enforcement.
Claims (9)
1. for the welding tooling of jib for tower crane, comprise base, it is characterized in that: also comprise first and to wind up pole socket, second winds up pole socket, first lower edge pole socket and the second lower edge pole socket, first wind up pole socket and the first lower boom seat is positioned at one end of base, second wind up pole socket and the second lower boom seat is positioned at the other end of base, described base is also provided with top boom positioning seat and lower boom positioning seat, top boom positioning seat winds up between pole socket at first pole socket and second that winds up, lower boom positioning seat is between the first lower edge pole socket and the second lower edge pole socket, described base is also provided with multiple tip-lever support, described tip-lever support is between the first lower edge pole socket and the second lower edge pole socket, base is also provided with the mobile support saddle removably connected with it, described mobile support saddle is positioned at one end of base.
2. as claimed in claim 1 for the welding tooling of jib for tower crane, it is characterized in that: described first pole socket that winds up comprises the first column and the first grip slipper, described first column and the first grip slipper removably connect, described first grip slipper comprises the first base plate and the first riser, described first riser is positioned at the side at the first base plate center, described first riser is provided with pin-and-hole, is provided with the bearing pin of top boom " U " the shape joint for fixing crane arm in this pin-and-hole; Described second pole socket that winds up comprises the second column and the second grip slipper, described second column and the second grip slipper removably connect, described second grip slipper comprises the second base plate and the second riser, described second riser is positioned at the center of the second base plate, described second riser is provided with pin-and-hole, is provided with the bearing pin of top boom " one " the shape joint on fixing crane arm in this pin-and-hole.
3. as claimed in claim 2 for the welding tooling of jib for tower crane, it is characterized in that: described top boom positioning seat and base removably connect, described top boom positioning seat comprises the 3rd column and the 3rd grip slipper, described 3rd grip slipper and the 3rd column removably connect, described 3rd grip slipper comprises the 3rd base plate, third gear plate and the 3rd gripper shoe, and described 3rd gripper shoe is provided with the 3rd push rod be threaded with it.
4. as claimed in claim 3 for the welding tooling of jib for tower crane, it is characterized in that: described 3rd grip slipper is provided with the 3rd pressing plate, described 3rd pressing plate and the 3rd gripper shoe removably connect, and described 3rd pressing plate are also provided with the 3rd push rod be threaded with it.
5., as claimed in claim 4 for the welding tooling of jib for tower crane, it is characterized in that: the height of described first column, the second column and the 3rd column is equal.
6. as claimed in claim 5 for the welding tooling of jib for tower crane, it is characterized in that: described lower boom positioning seat comprises: level board, vertical plate and pressing plate, described level board and vertical plate are combined into " L " shape block, pressing plate is positioned at above riser, and pressing plate and riser removably connect.
7. as claimed in claim 6 for the welding tooling of jib for tower crane, it is characterized in that: described level board and vertical plate are equipped with the backing plate removably connected, and level board and vertical plate are when being combined into " L " shape block, the inner side of backing plate is positioned at " L " shape block.
8. as claimed in claim 7 for the welding tooling of jib for tower crane, it is characterized in that: described tip-lever support comprises: hold-down support, gripper shoe and push rod, described gripper shoe and hold-down support removably connect, described push rod is threaded with gripper shoe, and the tail end of described push rod is provided with turning handle.
9. the welding tooling for jib for tower crane as described in claim 1 to 8 any one, it is characterized in that: described mobile support saddle comprises fixed base plate and location riser, described location riser is positioned at the middle part of fixed base plate, described fixed base plate is provided with bolt hole and dowel hole, described location riser is provided with pin-and-hole and the fabrication hole of " U " shape joint saved for fixing crane arm first arm, and described location riser is provided with chamfering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520606383.7U CN204934966U (en) | 2015-08-13 | 2015-08-13 | For the welding tooling of jib for tower crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520606383.7U CN204934966U (en) | 2015-08-13 | 2015-08-13 | For the welding tooling of jib for tower crane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204934966U true CN204934966U (en) | 2016-01-06 |
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ID=55002422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520606383.7U Expired - Fee Related CN204934966U (en) | 2015-08-13 | 2015-08-13 | For the welding tooling of jib for tower crane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204934966U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081642A (en) * | 2015-08-13 | 2015-11-25 | 重庆永钢橡塑有限责任公司 | Welding tool for cargo boom of tower crane |
| CN110814610A (en) * | 2019-10-23 | 2020-02-21 | 湖南中联重科建筑起重机械有限责任公司 | Welding tool |
-
2015
- 2015-08-13 CN CN201520606383.7U patent/CN204934966U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081642A (en) * | 2015-08-13 | 2015-11-25 | 重庆永钢橡塑有限责任公司 | Welding tool for cargo boom of tower crane |
| CN110814610A (en) * | 2019-10-23 | 2020-02-21 | 湖南中联重科建筑起重机械有限责任公司 | Welding tool |
| CN110814610B (en) * | 2019-10-23 | 2022-04-22 | 湖南中联重科建筑起重机械有限责任公司 | Welding tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160106 Termination date: 20160813 |
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| CF01 | Termination of patent right due to non-payment of annual fee |