CN204933814U - A kind of twin shaft gantry device of automatic coating - Google Patents
A kind of twin shaft gantry device of automatic coating Download PDFInfo
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- CN204933814U CN204933814U CN201520666772.9U CN201520666772U CN204933814U CN 204933814 U CN204933814 U CN 204933814U CN 201520666772 U CN201520666772 U CN 201520666772U CN 204933814 U CN204933814 U CN 204933814U
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- crossbeam
- mechanical hand
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- twin shaft
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Abstract
The utility model relates to a kind of twin shaft gantry device of automatic coating, comprise framework, heavy track, drive end carriage, crossbeam, driven unit, mechanical hand, shower nozzle and controller, described heavy track is two and is parallelly located on framework, described driving end carriage is two, one drives end carriage correspondence to be arranged on a heavy track, described beam erection drives on end carriage at two, described driven unit is located on crossbeam, described mechanical hand is located on driven unit, described shower nozzle is located on mechanical hand, described controller connects driving end carriage respectively, driven unit, mechanical hand and shower nozzle, two driving end carriage Timing Belts move crossbeam and move on heavy track, driven unit drives mechanical hand to move on crossbeam.Compared with prior art, the utility model has the advantages such as positioning precision is high, deposition accuracies is high, cost-saving, security is high, long service life.
Description
Technical field
The utility model relates to a kind of spray equipment, especially relates to a kind of twin shaft gantry device of automatic coating.
Background technology
Traditional spray coating operations generally adopts hand spray, inefficiency.Due to the volatilization of the solvent of paint, the conditions such as the illumination in painting environments, ventilation are very poor, to the healthy formation harm of Striping operators.Meanwhile, there is following defect in general hand spray operation, cannot control painting thickness exactly, and paint utilization rate is not high yet, causes the waste of paint and larger environmental pollution.
Flush coater adopts the Special coating equipment of spraying technology, and principle is dispersed into by coating to be vaporificly sprayed at coated article surface.At present, work employing plant equipment progressively of spraying paint replaces painting operation of manually disputing.Apply to the equipment such as flush coater in a large number in spraying field, use spray robot can improve working conditions, guarantee personal safety, improve work situation, reduce labor intensity, and can also improve product Quality and yield, raise labour productivity, save material consumption.
Twin shaft gantry is mainly used in the occasion that span is large, load bearing requirements is high, general not high to precision and requirement of shelter.Current major part is that general motor drives, and regulate manually, precision is low, and protection is general, the form of similar ground driving.
Utility model content
The purpose of this utility model is exactly provide a kind of twin shaft gantry device of automatic coating to overcome defect that above-mentioned prior art exists, has the advantages such as positioning precision is high, deposition accuracies is high, cost-saving, security is high, long service life.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of twin shaft gantry device of automatic coating, comprise framework, heavy track, drive end carriage, crossbeam, driven unit, mechanical hand, shower nozzle and controller, described heavy track is two and is parallelly located on framework, described driving end carriage is two, one drives end carriage correspondence to be arranged on a heavy track, described beam erection drives on end carriage at two, described driven unit is located on crossbeam, described mechanical hand is located on driven unit, described shower nozzle is located on mechanical hand, described controller connects driving end carriage respectively, driven unit, mechanical hand and shower nozzle, two driving end carriage Timing Belts move crossbeam and move on heavy track, driven unit drives mechanical hand to move on crossbeam.
Described controller is PLC.
Described controller is connected with touch display screen.
Described driving end carriage comprises drive end seat and is located at the first servomotor in drive end seat, described heavy track is provided with the first guide rail and the first tooth bar, described drive end seat is connected with the first slide, described first servomotor is connected with the first tooth bar by the first gear, the first reductor is provided with between first servomotor and the first gear, described crossbeam is located on drive end seat, described first servomotor and the first reductor connection control device respectively.
Described driven unit comprises slide carriage and is located at the second servomotor in slide carriage, described crossbeam is provided with the second guide rail and the second tooth bar, described slide carriage is connected with the second slide, described second servomotor is connected with the second tooth bar by the second gear, the second reductor is provided with between second servomotor and the second gear, described mechanical hand is located in slide carriage, described second servomotor and the second reductor connection control device respectively.
Described mechanical hand is six shaft machine hand.
Organ protective cover is provided with between described crossbeam and driven unit.
Described organ protective cover is connected with deduster.
The height on described heavy track distance ground is at least 3.5m.
The length of described heavy track and crossbeam is all at least 7m.
Compared with prior art, the utility model has the following advantages:
1) mechanical hand can in the movement of both direction on heavy track and crossbeam, the status requirement of spraying can be met well, and adopt controller to carry out Automated condtrol to driving end carriage, driven unit, mechanical hand and shower nozzle respectively, speed continuously adjustabe, and mechanical hand running fix process can with the spraying matching coordinative action of shower nozzle, improve the efficiency of whole spraying process, reduce cost of labor.
2) heavy track is adopted to substitute generic linear guide rail, both cost-saving securities turn increasing total.
3) PLC precisely controls, and processing speed is fast, compatible good, with touch display screen with the use of, more convenient to operate, hommization.
4) automatic coating twin shaft gantry axis walking and little axle walking all adopt servomotor and accurate retarding machine, precision is high, the speed of travel freely programmable setting.Wherein heavy track adopts two servomotors synchronously to drive, make crossbeam when walking steadily without catching phenomenon, repetitive positioning accuracy is high.
5) in protection, have employed the double protection mode that organ guard shield adds air pressure blowback, anti-particle and dust effectively, the service life of protection crossbeam.
6) high-order installation, is arranged at least 3.5m eminence by heavy track, is hung upside down by mechanical hand, is that mechanical hand attitude is better superior, is conducive to the spraying effect formed.
7) length of heavy track and crossbeam is all at least 7m, realizes before and after whole device and left and right can super-span, meets the spraying requirement of large part.
Accompanying drawing explanation
Fig. 1 is a kind of overall structure schematic diagram of twin shaft gantry device of automatic coating;
Fig. 2 is the structural representation of crossbeam;
Fig. 3 is the structural representation of driven unit.
In figure: 1, framework, 2, crossbeam, 3, rear drive end carriage, 4, rear heavy track, 5, mechanical hand, 6, front heavy track, 7, front wheel driving end carriage, 8, slide carriage, the 9, second guide rail, 10, the second tooth bar, 11, organ protective cover, the 12, second gear, the 13, second servomotor.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.The present embodiment is implemented premised on technical solutions of the utility model, give detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, a kind of twin shaft gantry device of automatic coating, comprise framework 1, front heavy track 6, rear heavy track 4, front wheel driving end carriage 7, rear drive end carriage 3, crossbeam 2, driven unit, mechanical hand 5, shower nozzle and controller, front heavy track 6 is parallel with rear heavy track 4 to be located on framework 1, front wheel driving end carriage 7 correspondence is arranged on front heavy track 6, rear drive end carriage 3 correspondence is arranged on rear heavy track 4, crossbeam 2 is erected on front wheel driving end carriage 7 and rear drive end carriage 3, driven unit is located on crossbeam 2, mechanical hand 5 is located on driven unit, shower nozzle is located on mechanical hand 5, controller connects driving end carriage respectively, driven unit, mechanical hand 5 and shower nozzle, two driving end carriage Timing Belts move crossbeam 2 and move on heavy track, driven unit drives mechanical hand 5 to move on crossbeam 2.The height on heavy track distance ground is at least 3.5m.The length of heavy track and crossbeam 2 is all at least 7m.
Wherein, controller adopts PLC to be also connected with touch display screen, precisely controls, and processing speed is fast, compatible good, with touch display screen with the use of, more convenient to operate, hommization.
Front wheel driving end carriage 7 and rear drive end carriage 3 comprise drive end seat respectively and are located at the first servomotor in drive end seat, heavy track is provided with the first guide rail and the first tooth bar, drive end seat is connected with the first slide, first servomotor is connected with the first tooth bar by the first gear, the first reductor is provided with between first servomotor and the first gear, crossbeam 2 is located on drive end seat, the first servomotor and the first reductor connection control device respectively.Two drive end carriage synchronous servo drived control, effectively reduce catching phenomenon, speed continuously adjustabe, also can with the control matching coordinative action of mechanical hand 5.
As shown in Figures 2 and 3, the second servomotor 13 that driven unit comprises slide carriage 8 and is located in slide carriage 8, crossbeam 2 is provided with the second guide rail 9 and the second tooth bar 10, slide carriage 8 and the second guide rail 9 are slidably connected, second servomotor 13 is connected with the second tooth bar 10 by the second gear 12, be provided with the second reductor between second servomotor 13 and the second gear 12, mechanical hand 5 is located in slide carriage 8, the second servomotor 13 and the second reductor connection control device respectively.
Mechanical hand 5 is six shaft machine hand, can realize six precise positionings axially, coordinates the spraying of shower nozzle to realize different spraying effects.
Organ protective cover 11 is provided with between crossbeam 2 and driven unit.This organ protective cover 11 is connected with deduster, adds air pressure blowback to organ protective cover 11, effectively anti-particle and dust.
In the present embodiment, the bulk of whole twin shaft gantry device is 10 × 10 × 4.5m, and framework 1 terrain clearance is 4m, mechanical hand 5 high position is installed, attitude is better superior, and the running stroke on front heavy track 6 and rear heavy track 4 is 4m, and the running stroke on crossbeam 22 is 7m.
The course of work:
Front wheel driving end carriage 7 and rear drive end carriage 3 synchronously adopt rack pinion to drive crossbeam 2 to walk on front heavy track 6 and rear heavy track 4.Driven unit adopts rack pinion driven machine hand 5 to be free to slide on the second guide rail 9.And front wheel driving end carriage 7 and rear drive end carriage 3 and driven unit all adopt flexibility to disappear gap method, eliminate the gap between rack-and-pinion, ensure that mechanical hand 5 sprays the repetitive positioning accuracy needed.The super-span of front and back and left and right 10m, meets the spraying requirement of large part.
Claims (10)
1. the twin shaft gantry device of an automatic coating, comprise framework (1), it is characterized in that, also comprise heavy track, drive end carriage, crossbeam (2), driven unit, mechanical hand (5), shower nozzle and controller, described heavy track is two and is parallelly located on framework (1), described driving end carriage is two, one drives end carriage correspondence to be arranged on a heavy track, described crossbeam (2) is erected at two and drives on end carriage, described driven unit is located on crossbeam (2), described mechanical hand (5) is located on driven unit, described shower nozzle is located on mechanical hand (5), described controller connects driving end carriage respectively, driven unit, mechanical hand (5) and shower nozzle, two driving end carriage Timing Belts move crossbeam (2) and move on heavy track, driven unit drives mechanical hand (5) upper mobile at crossbeam (2).
2. the twin shaft gantry device of a kind of automatic coating according to claim 1, is characterized in that, described controller is PLC.
3. the twin shaft gantry device of a kind of automatic coating according to claim 2, is characterized in that, described controller is connected with touch display screen.
4. the twin shaft gantry device of a kind of automatic coating according to claim 1, it is characterized in that, described driving end carriage comprises drive end seat and is located at the first servomotor in drive end seat, described heavy track is provided with the first guide rail and the first tooth bar, described drive end seat is connected with the first slide, described first servomotor is connected with the first tooth bar by the first gear, the first reductor is provided with between first servomotor and the first gear, described crossbeam (2) is located on drive end seat, described first servomotor and the first reductor connection control device respectively.
5. the twin shaft gantry device of a kind of automatic coating according to claim 1, it is characterized in that, described driven unit comprises slide carriage and is located at the second servomotor (13) in slide carriage, described crossbeam (2) is provided with the second guide rail (9) and the second tooth bar (10), described slide carriage and the second guide rail (9) are slidably connected, described second servomotor (13) is connected with the second tooth bar (10) by the second gear (12), the second reductor is provided with between second servomotor (13) and the second gear (12), described mechanical hand (5) is located in slide carriage, described second servomotor (13) and the second reductor connection control device respectively.
6. the twin shaft gantry device of a kind of automatic coating according to claim 1, is characterized in that, described mechanical hand (5) is six shaft machine hand.
7. the twin shaft gantry device of a kind of automatic coating according to claim 1, is characterized in that, is provided with organ protective cover (11) between described crossbeam (2) and driven unit.
8. the twin shaft gantry device of a kind of automatic coating according to claim 7, is characterized in that, described organ protective cover (11) is connected with deduster.
9. the twin shaft gantry device of a kind of automatic coating according to claim 1, is characterized in that, the height on described heavy track distance ground is at least 3.5m.
10. the twin shaft gantry device of a kind of automatic coating according to claim 1, is characterized in that, the length of described heavy track and crossbeam (2) is all at least 7m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520666772.9U CN204933814U (en) | 2015-08-31 | 2015-08-31 | A kind of twin shaft gantry device of automatic coating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520666772.9U CN204933814U (en) | 2015-08-31 | 2015-08-31 | A kind of twin shaft gantry device of automatic coating |
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| CN204933814U true CN204933814U (en) | 2016-01-06 |
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| CN201520666772.9U Active CN204933814U (en) | 2015-08-31 | 2015-08-31 | A kind of twin shaft gantry device of automatic coating |
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| CN (1) | CN204933814U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105618307A (en) * | 2016-03-09 | 2016-06-01 | 佳马机械涂覆科技（苏州）有限公司 | Sprayer connecting moving mechanism for spraying equipment |
| CN105772288A (en) * | 2016-03-24 | 2016-07-20 | 魏会芳 | Large-batch steel paint spraying integrated machine |
| CN107716179A (en) * | 2017-11-29 | 2018-02-23 | 江苏滨杰科技有限公司 | A kind of comprehensive flush coater |
| CN108940663A (en) * | 2018-08-08 | 2018-12-07 | 湖南晗光智能科技股份有限公司 | A kind of full-automatic oil spout spray painting intelligence control system |
| CN110252546A (en) * | 2019-06-28 | 2019-09-20 | 深圳市赤壁工程科技有限公司 | A kind of bridge floor paint finishing and method |
| CN111729789A (en) * | 2020-07-09 | 2020-10-02 | 贾涛 | Automatic spraying equipment |
| CN111847261A (en) * | 2019-04-30 | 2020-10-30 | 江苏金猫机器人科技有限公司 | Heavy-load intelligent carrying travelling crane |
| CN112676072A (en) * | 2020-12-18 | 2021-04-20 | 邵阳先进制造技术研究院有限公司 | Six-axis linkage multifunctional intelligent spraying equipment |
| CN114849942A (en) * | 2022-06-27 | 2022-08-05 | 上海外高桥造船有限公司 | Track supporting device and ship spraying equipment |
-
2015
- 2015-08-31 CN CN201520666772.9U patent/CN204933814U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105618307A (en) * | 2016-03-09 | 2016-06-01 | 佳马机械涂覆科技（苏州）有限公司 | Sprayer connecting moving mechanism for spraying equipment |
| CN105772288A (en) * | 2016-03-24 | 2016-07-20 | 魏会芳 | Large-batch steel paint spraying integrated machine |
| CN105772288B (en) * | 2016-03-24 | 2017-12-26 | 江苏万年达杭萧钢构有限公司 | A kind of high-volume steel spray painting all-in-one |
| CN107716179A (en) * | 2017-11-29 | 2018-02-23 | 江苏滨杰科技有限公司 | A kind of comprehensive flush coater |
| CN108940663A (en) * | 2018-08-08 | 2018-12-07 | 湖南晗光智能科技股份有限公司 | A kind of full-automatic oil spout spray painting intelligence control system |
| CN111847261A (en) * | 2019-04-30 | 2020-10-30 | 江苏金猫机器人科技有限公司 | Heavy-load intelligent carrying travelling crane |
| CN110252546A (en) * | 2019-06-28 | 2019-09-20 | 深圳市赤壁工程科技有限公司 | A kind of bridge floor paint finishing and method |
| CN111729789A (en) * | 2020-07-09 | 2020-10-02 | 贾涛 | Automatic spraying equipment |
| CN112676072A (en) * | 2020-12-18 | 2021-04-20 | 邵阳先进制造技术研究院有限公司 | Six-axis linkage multifunctional intelligent spraying equipment |
| CN114849942A (en) * | 2022-06-27 | 2022-08-05 | 上海外高桥造船有限公司 | Track supporting device and ship spraying equipment |
| CN114849942B (en) * | 2022-06-27 | 2024-01-19 | 上海外高桥造船有限公司 | Rail support device and ship spraying equipment |
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