CN204912932U - Automatic control cutting sawing machine - Google Patents
Automatic control cutting sawing machine Download PDFInfo
- Publication number
- CN204912932U CN204912932U CN201520735675.0U CN201520735675U CN204912932U CN 204912932 U CN204912932 U CN 204912932U CN 201520735675 U CN201520735675 U CN 201520735675U CN 204912932 U CN204912932 U CN 204912932U
- Authority
- CN
- China
- Prior art keywords
- sawing machine
- automatic control
- hydraulic
- frame
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005520 cutting process Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000001815 facial effect Effects 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 210000000080 chela (arthropods) Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Landscapes
- Sawing (AREA)
Abstract
The utility model provides an automatic control cutting sawing machine. Install hydraulic power unit and PLC controller in the box of frame, be equipped with feed mechanism and support the cover in frame upper portion one side, be equipped with hydraulic pressure mechanism at the frame opposite side, install the machine of saw cutting in hydraulic pressure mechanism one side. The facial make -up has the clamp in hydraulic pressure mechanism. The control box power of PLC controller is 220 and lies prostrate. The utility model discloses can realize automatic feeding and cutting, save time and the cost that processingquality is good. It is suitable to the automatic control cutting sawing machine use.
Description
Technical field
The utility model provides non-ferrous metal and ferrous metal processing.Sawing machine is cut in the automatic control that machining, forging processing use.
Background technology
In the puzzlement by personnel and cost of many manufacturing industry in recent years, technological updating of enterprises and device upgrade is forced to be regenerated, along with constantly bringing forth new ideas of technology, most domestic enterprise changes traditional idea, carry out transformation to reduce costs to the equipment in enterprise and raise the efficiency, current automatic blanking band saw machine obtains enterprise's accreditation, and increasing enterprise has used automatic blanking band saw machine to produce in batches.Cost of labor, quality cost, manufacturing cost are significantly reduced, and transformation existing equipment is also solve to reduce costs the task of top priority.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provides and automatically controls to cut sawing machine.This cutting sawing machine controls feed mechanism, hydraulic power unit and hydraulic mechanism by PLC and sawing machine operates, and solves the technical problem of metal cutting automatic charging and cutting.
The technical scheme that the utility model technical solution problem adopts is:
Hydraulic power unit and PLC are installed in the casing of frame, in upper rack side, feed mechanism and support set are housed, at frame opposite side, hydraulic mechanism is housed, in hydraulic mechanism side, sawing machine is installed.
Hydraulic mechanism is equipped with clamp.
The control cabinet power supply of PLC is 220 volts.
Good effect, the utility model can realize automatic charging and cutting, saves time and cost, and crudy is good.Suitable conduct automatically controls to cut sawing machine and uses.
Accompanying drawing explanation
Fig. 1 is the utility model structure chart
In figure, 0. workpiece, 1. frame, 2. hydraulic power unit, 3.PLC controller, 4. feed mechanism, 5. support set, 6. hydraulic mechanism, 7. sawing machine.
Detailed description of the invention
According to the figure, hydraulic power unit 2 and PLC 3 are installed in the control cabinet of frame 1, feed mechanism 4 and support set 5 are housed in upper rack side, at frame opposite side, hydraulic mechanism 6 are housed, in hydraulic mechanism side, sawing machine 7 is installed.
Hydraulic mechanism is equipped with clamp.
The control cabinet power supply of PLC is 220 volts.
Workpiece is placed in feed mechanism, between support set and hydraulic mechanism.
Described feed mechanism is equipped with carrying roller.
The utility model utilizes the clamp action of the pumping plant work of PLC hydraulic control and hydraulic mechanism and sawing machine to operate, by feed mechanism workpiece carried and be encased among support set, by clamp, workpiece is travelled forward, by hydraulic mechanism clamp clamping work pieces, sawing machine is utilized to carry out blanking to workpiece.The whole course of work can both realize automatic control.
Utilize existing sawing machine to carry out improvement to illustrate and operating process:
Below for I the company common metal band sawing machine GB-4028 that pleased lathe Co., Ltd buys from Zhejiang.This my company not standby buys 22 altogether and keeps an eye on operation 9 diameter 85mm bar blanking for each person every day about 1200 by 6 people, labor strength can't ensure very greatly the quality of blank, the cost of labor of every day about 200 yuan, and there is potential safety hazard, company is own through occurring that 3 times because sawing the major accident of hindering by finger during manual material loading.Due to puzzlement, the quality puzzlement of the puzzlement of personnel, safe puzzlement, efficiency, very large restriction is received at the blanking procedure producing my company of busy season, buying new equipment cost drops into again very large every platform about 60,000 yuan, for solving many difficult problems, it has been decided through consideration that company oneself transforms equipment.This utility model scheme, through success of the test, and can ensure the quality of products and batch production, significantly cost-saving.
Self reliant rebuilding scheme is:
1, by original Hydraulic System, after add automatic charging bracket;
2, new Hydraulic Station and automatic charging bracket after add-assembly, increases and changes a job fast into device;
3, original electric equipment is removed, control cabinet will do again, and former 24V control circuit is made into 220V control circuit, installs automation control appliance PLC, light canopy chi additional;
4, sawing machine operation realizes optimum configurations by liquid crystal touch screen.
Now only need play is placed on auto-feed material supporting rack by raw material, touches liquid crystal display programme by hand, and series of parameters such as setting material length, sawing length, saw kerf etc. realizes automatic blanking.
Automatic operating procedure:
Front clamp is tight, forceps major unclamps → and forceps major starts to retreat, grating scale or encoder start counting, when distance arrives 10CM time, stop retrogressing → front pincers to unclamp, forceps major clamping → forceps major starts feeding, deliver to origin position → front clamp tight, forceps major unclamps → huge turbin generator startup, and start incision, in the process of incision, forceps major fork begin back to setpoint distance position and clamp, under switch to lower limit and to stop and counting once → hard iron wheel rises to upper limit → front pincers and unclamps, forceps major clamps, just start below to have circulated, when counting down to, setting number 100 equipment are out of service, more than for sawing complete procedure-individual circulation.
Claims (4)
1. automatically control to cut sawing machine, it is characterized in that: hydraulic power unit (2) and PLC (3) are installed in the control cabinet of frame (1), feed mechanism (4) and support set (5) are housed in upper rack side, at frame opposite side, hydraulic mechanism (6) is housed, sawing machine (7) is installed in hydraulic mechanism side.
2. sawing machine is cut in automatic control according to claim 1, it is characterized in that: on hydraulic mechanism, clamp is housed.
3. sawing machine is cut in automatic control according to claim 1, it is characterized in that: the control cabinet power supply of PLC is 220 volts.
4. sawing machine is cut in automatic control according to claim 1, it is characterized in that: described feed mechanism is equipped with carrying roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520735675.0U CN204912932U (en) | 2015-09-22 | 2015-09-22 | Automatic control cutting sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520735675.0U CN204912932U (en) | 2015-09-22 | 2015-09-22 | Automatic control cutting sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204912932U true CN204912932U (en) | 2015-12-30 |
Family
ID=54962114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520735675.0U Expired - Fee Related CN204912932U (en) | 2015-09-22 | 2015-09-22 | Automatic control cutting sawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204912932U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290844A (en) * | 2018-11-02 | 2019-02-01 | 浙江工业大学 | Metal circular saw bench with PID control |
-
2015
- 2015-09-22 CN CN201520735675.0U patent/CN204912932U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290844A (en) * | 2018-11-02 | 2019-02-01 | 浙江工业大学 | Metal circular saw bench with PID control |
| CN109290844B (en) * | 2018-11-02 | 2023-07-04 | 浙江工业大学 | Metal circular sawing machine with PID control |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |