CN204896935U - Disconnected membrane automatic checkout device - Google Patents
Disconnected membrane automatic checkout device Download PDFInfo
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- CN204896935U CN204896935U CN201520395308.0U CN201520395308U CN204896935U CN 204896935 U CN204896935 U CN 204896935U CN 201520395308 U CN201520395308 U CN 201520395308U CN 204896935 U CN204896935 U CN 204896935U
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Abstract
The utility model relates to a disconnected membrane automatic checkout device, including the membrane detection device main part of breaking, disconnected membrane detection device main part is installed on coiling equipment, and coiling equipment includes blowing roller, receipts material roller, a tension roller set, and the tension roller set includes the home roll, follows the roller, and disconnected membrane detection device main part includes sensing system, and sensing system includes a linear velocity sensor, first sensor, a second sensor that detects the change of receipts material roller receipts material in -process diameter that is used for detecting the change of blowing roller blowing process diameter, disconnected membrane detection device main part includes a signal processing module, and signal processing module is equipped with at least three signal input part, at least one signal output part, and at least three signal input part connects first sensor, second sensor, linear velocity sensor respectively, and signal processing module's signal output part connects an alarm device. The utility model discloses an operational aspect of the corresponding home roll linear velocity of change of roll diameter is receive and release in the detection, judges that the coiled material skids, and perhaps tension is unusual, reports to the police.
Description
Technical field
The utility model relates to field of mechanical technique, particularly relates to disconnected film detecting device.
Background technology
Film disconnected in winding industry is caused to the problem of a large amount of waste of raw materials.Existing winding apparatus is all run by the manual arrestment of operating personal after disconnected film, often causes a large amount of raw MAT'L loss, cannot realize the automatic detection of disconnected film.
Utility model content
The purpose of this utility model is to provide disconnected film automatic checkout equipment, to solve at least one technical matters above-mentioned.
The technical matters that the utility model solves can realize by the following technical solutions:
Disconnected film automatic checkout equipment, comprise a disconnected film detecting device main body, described disconnected film detecting device main body is installed on a winding apparatus, described winding apparatus comprises one for placing the emptying roller of the unprocessed base film of rolling, one for place rolling processing after the material receiving roller of base film, one for being delivered to the tension roll assembly of material receiving roller from emptying roller by base film, described tension roll assembly comprises home roll, from roller, it is characterized in that, described disconnected film detecting device main body comprises sensor-based system, described sensor-based system comprises a linear velocity trans, one for detecting the first sensor of emptying roller blowing process diameter change, one detects the second sensor that in material receiving roller rewinding process, diameter changes,
Described linear velocity trans is embedded on described home roll, and the detection faces of described first sensor is towards the outer wall of described emptying roller, and the detection faces of described second sensor is towards the outer wall of described material receiving roller;
Described disconnected film detecting device main body comprises a signal processing module, described signal processing module is provided with at least three signal input parts, at least one signal output part, described at least three signal input parts connect described first sensor, described second sensor, described linear velocity trans respectively, and the signal output part of described signal processing module connects a warning device.
The utility model is by hookup wire speed sensor on traditional home roll, be convenient to detect the linear velocity in home roll rotation process, by first sensor and the second sensor, detecting the change of diameter in unwinding and rewinding process, by detecting the running condition of the change correspondence home roll linear velocity of unwinding and rewinding diameter, can judge that coiled material skids according to winding raw material, or tension force is abnormal, this is the tendency of disconnected film, reports to the police, thus realizes Timeliness coverage process.
A wireless communication module is provided with in described linear velocity trans;
The wireless receiving module matched with described wireless communication module is equipped with in described first sensor and described second sensor;
Described signal processing module connects a radio receiving transmitting module matched with described wireless communication module.
Be convenient to prevent the mode of wired connection from winding process, affecting the normal communication of signal.
Described first sensor is any one in laser-scan diameter detection sensor, CCD diameter projected detecting sensor, laser diffraction diameter detection sensor.
Described second sensor is any one in laser-scan diameter detection sensor, CCD diameter projected detecting sensor, laser diffraction diameter detection sensor.
Described signal processing module also connects the emergency stop switch of described winding apparatus.
When the numerical value that sensor-based system detects is in critical numerical value, by connecting the emergency stop switch of winding apparatus thus realizing emergency cut-off to winding apparatus.
Described sensor-based system also comprises the 3rd sensor detecting material receiving roller rotating speed, the four-sensor detecting emptying roller rotating speed, and described 3rd sensor is embedded on the outer wall of described material receiving roller, and described emptying roller is embedded on the outer wall of described four-sensor;
Described 3rd sensor, described both four-sensors are all connected with the signal input part of described signal processing module.
The utility model is by detecting the change running condition of unwinding and rewinding rotating speed, during as there is suddenly larger difference, coiled material stall can be judged according to winding principle, this is also the tendency of disconnected film or the film that broken, while being undertaken reporting to the police by signal processing module, determine whether the work stopping winding apparatus.
Described material receiving roller is provided with the first cell body for installing described 3rd sensor, and the degree of depth of described first cell body is not less than the length of described 3rd sensor;
Described emptying roller is provided with the second cell body for installing described four-sensor, and the degree of depth of described second cell body is not less than the length of described four-sensor.
Thus realize the 3rd sensor and four-sensor non-protruding is arranged on material receiving roller and emptying roller, prevent from projectingly affecting coiled strip.
Described disconnected film detecting device main body comprises a cable, and the length direction of described cable is parallel to the central axial direction of described home roll;
Described cable is at described home roll and described between roller;
Described disconnected film detecting device main body comprises one for installing the support of cable, described support is fixed on described winding apparatus, described support is fixed with one stroke switch, the contact of described travel switch connects one end of described cable, and the other end of described cable is fixed on described winding apparatus;
The signal output part of described travel switch connects described signal processing module.
The utility model is by being provided with a cable, and when disconnected film, base material can be thrown on this cable and touch travel switch, carries out drive emergency stop switch, controls winding immediately and stops.
Accompanying drawing explanation
Fig. 1 is part-structure schematic diagram of the present utility model;
Fig. 2 is part-structure schematic diagram of the present utility model.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, setting forth the utility model further below in conjunction with concrete diagram.
With reference to Fig. 1, Fig. 2, disconnected film automatic checkout equipment, comprise a disconnected film detecting device main body, disconnected film detecting device main body is installed on a winding apparatus, winding apparatus comprises one for placing the emptying roller 1 of the unprocessed base film of rolling, one for place rolling processing after the material receiving roller 4 of base film, one for being delivered to the tension roll assembly of material receiving roller 4 from emptying roller 1 by base film, tension roll assembly comprises home roll 2, from roller 3, disconnected film detecting device main body comprises sensor-based system, sensor-based system comprises a linear velocity trans 15, one for detecting the first sensor 11 of emptying roller 1 blowing process diameter change, one detects the second sensor 12 that in material receiving roller 4 rewinding process, diameter changes, linear velocity trans 15 is embedded on home roll 2, and the detection faces of first sensor 11 is towards the outer wall of emptying roller 1, and the detection faces of the second sensor 12 is towards the outer wall of material receiving roller 4, disconnected film detecting device main body comprises a signal processing module, signal processing module is provided with at least three signal input parts, at least one signal output part, at least three signal input parts connect first sensor 11, second sensor 12, linear velocity trans 15 respectively, and the signal output part of signal processing module connects a warning device.The utility model is by hookup wire speed sensor 15 on traditional home roll 2, be convenient to detect the linear velocity in home roll 2 rotation process, by first sensor 11 and the second sensor 12, detecting the change of diameter in unwinding and rewinding process, by detecting the running condition of change correspondence home roll 2 linear velocity of unwinding and rewinding diameter, can judge that coiled material skids according to winding raw material, or tension force is abnormal, this is the tendency of disconnected film, reports to the police, thus realizes Timeliness coverage process.The transporting direction of base film from front to back successively approach emptying roller 1, home roll 2, from roller 3, material receiving roller 4.
A wireless communication module is provided with in linear velocity trans 15; The wireless receiving module matched with wireless communication module is equipped with in first sensor 11 and the second sensor 12; Signal processing module connects a radio receiving transmitting module matched with wireless communication module.Be convenient to prevent the mode of wired connection from winding process, affecting the normal communication of signal.
First sensor 11 is any one in laser-scan diameter detection sensor, CCD diameter projected detecting sensor, laser diffraction diameter detection sensor.
Second sensor 12 is any one in laser-scan diameter detection sensor, CCD diameter projected detecting sensor, laser diffraction diameter detection sensor.
Signal processing module also connects the emergency stop switch of winding apparatus.When the numerical value that sensor-based system detects is in critical numerical value, by connecting the emergency stop switch of winding apparatus thus realizing emergency cut-off to winding apparatus.
Sensor-based system also comprises the 3rd sensor 13 detecting material receiving roller 4 rotating speed, the four-sensor 14 detecting emptying roller 1 rotating speed, and the 3rd sensor 13 is embedded on the outer wall of material receiving roller 4, and emptying roller 1 is embedded on the outer wall of four-sensor 14; 3rd sensor 13, both four-sensors 14 are all connected with the signal input part of signal processing module.The utility model is by detecting the change running condition of unwinding and rewinding rotating speed, during as there is suddenly larger difference, coiled material stall can be judged according to winding principle, this is also the tendency of disconnected film or the film that broken, while being undertaken reporting to the police by signal processing module, determine whether the work stopping winding apparatus.
Material receiving roller 4 is provided with the first cell body for installing the 3rd sensor 13, and the degree of depth of the first cell body is not less than the length of the 3rd sensor 13; Emptying roller 1 is provided with the second cell body for installing four-sensor 14, and the degree of depth of the second cell body is not less than the length of four-sensor 14.Thus realize the 3rd sensor 13 and four-sensor 14 non-protruding and be arranged at material receiving roller 4 with on emptying roller 1, prevent from projectingly affecting coiled strip.
Disconnected film detecting device main body comprises a cable 21, and the length direction of cable 21 is parallel to the central axial direction of home roll; Cable 21 is at home roll and between roller; Disconnected film detecting device main body comprises one for installing the support 23 of cable 21, support 23 is fixed on winding apparatus, support 23 is fixed with one stroke switch 22, one end of the contact connection cable 21 of travel switch 22, the other end of cable 21 is fixed on winding apparatus; The signal output part connection signal processing module of travel switch 22.The utility model is by being provided with a cable 21, and when disconnected film, base material can be thrown on this cable 21 and touch travel switch 22, carries out drive emergency stop switch, controls winding immediately and stops.
More than show and describe groundwork of the present utility model and principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (6)
1. disconnected film automatic checkout equipment, comprise a disconnected film detecting device main body, described disconnected film detecting device main body is installed on a winding apparatus, described winding apparatus comprises one for placing the emptying roller of the unprocessed base film of rolling, one for place rolling processing after the material receiving roller of base film, one for being delivered to the tension roll assembly of material receiving roller from emptying roller by base film, described tension roll assembly comprises home roll, from roller, it is characterized in that, described disconnected film detecting device main body comprises sensor-based system, described sensor-based system comprises a linear velocity trans, one for detecting the first sensor of emptying roller blowing process diameter change, one detects the second sensor that in material receiving roller rewinding process, diameter changes,
Described linear velocity trans is embedded on described home roll, and the detection faces of described first sensor is towards the outer wall of described emptying roller, and the detection faces of described second sensor is towards the outer wall of described material receiving roller;
Described disconnected film detecting device main body comprises a signal processing module, described signal processing module is provided with at least three signal input parts, at least one signal output part, described at least three signal input parts connect described first sensor, described second sensor, described linear velocity trans respectively, and the signal output part of described signal processing module connects a warning device.
2. disconnected film automatic checkout equipment according to claim 1, is characterized in that, be provided with a wireless communication module in described linear velocity trans;
The wireless receiving module matched with described wireless communication module is equipped with in described first sensor and described second sensor;
Described signal processing module connects a radio receiving transmitting module matched with described wireless communication module.
3. disconnected film automatic checkout equipment according to claim 1, is characterized in that, described first sensor is any one in laser-scan diameter detection sensor, CCD diameter projected detecting sensor, laser diffraction diameter detection sensor.
4. disconnected film automatic checkout equipment according to claim 1, it is characterized in that, described sensor-based system also comprises the 3rd sensor detecting material receiving roller rotating speed, the four-sensor detecting emptying roller rotating speed, described 3rd sensor is embedded on the outer wall of described material receiving roller, and described four-sensor is embedded on the outer wall of described emptying roller;
Described 3rd sensor, described both four-sensors are all connected with the signal input part of described signal processing module.
5. disconnected film automatic checkout equipment according to claim 4, is characterized in that, described material receiving roller is provided with the first cell body for installing described 3rd sensor, and the degree of depth of described first cell body is not less than the length of described 3rd sensor;
Described emptying roller is provided with the second cell body for installing described four-sensor, and the degree of depth of described second cell body is not less than the length of described four-sensor.
6. disconnected film automatic checkout equipment according to claim 1, is characterized in that, described disconnected film detecting device main body comprises a cable, and the length direction of described cable is parallel to the central axial direction of described home roll;
Described cable is at described home roll and described between roller;
Described disconnected film detecting device main body comprises one for installing the support of cable, described support is fixed on described winding apparatus, described support is fixed with one stroke switch, the contact of described travel switch connects one end of described cable, and the other end of described cable is fixed on described winding apparatus;
The signal output part of described travel switch connects described signal processing module.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520395308.0U CN204896935U (en) | 2015-06-09 | 2015-06-09 | Disconnected membrane automatic checkout device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520395308.0U CN204896935U (en) | 2015-06-09 | 2015-06-09 | Disconnected membrane automatic checkout device |
Publications (1)
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CN204896935U true CN204896935U (en) | 2015-12-23 |
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CN201520395308.0U Expired - Fee Related CN204896935U (en) | 2015-06-09 | 2015-06-09 | Disconnected membrane automatic checkout device |
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CN (1) | CN204896935U (en) |
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2015
- 2015-06-09 CN CN201520395308.0U patent/CN204896935U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 Termination date: 20190609 |
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CF01 | Termination of patent right due to non-payment of annual fee |