CN203392411U - Belt deviation detection device - Google Patents

Belt deviation detection device Download PDF

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Publication number
CN203392411U
CN203392411U CN201320408981.4U CN201320408981U CN203392411U CN 203392411 U CN203392411 U CN 203392411U CN 201320408981 U CN201320408981 U CN 201320408981U CN 203392411 U CN203392411 U CN 203392411U
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proximity switch
belt
detected
computer system
industrial computer
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Chinese (zh)
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邹金慧
伍骏
范玉刚
黄国勇
吴建德
王晓东
张光辉
邵宗凯
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The utility model relates to a belt deviation detection device, which belongs to the field of belt conveying control. The belt deviation detection device comprises a metal block to be detected, a first proximity switch, a second proximity switch, a transmission belt, an industrial computer system, a warning lamp, a warning bell and a proximity switch support frame, wherein the proximity switch support frame is used for fixing the first proximity switch and the second proximity switch, the metal block to be detected is respectively sensed through the first proximity switch and the second proximity switch, sensing signals of the first proximity switch and the second proximity switch are respectively input into the industrial computer system, and the industrial computer system in the device in a deviation state sends warning signals to the warning lamp and the warning bell. The belt deviation detection device provided by the utility model has the advantages that the monitoring problem of the deviation of a belt conveyor is solved, the work load is reduced, the service life of the equipment is prolonged, the personnel safety of personnel is ensured, and meanwhile, personnel do not need perpetual on-line guard.

Description

一种皮带跑偏检测装置A belt deviation detection device

技术领域 technical field

本实用新型涉及一种皮带跑偏检测装置,属于皮带输送控制领域。 The utility model relates to a belt deviation detection device, which belongs to the field of belt conveying control.

背景技术 Background technique

在现有的长距离皮带传送设备中,由于安装或者皮带打滑等问题,会导致皮带跑偏,如果在跑偏距离过大时,会损伤皮带,损坏电机,甚至对人的人身安全造成威胁,为了避免这种情况,加入一种检测手段,使皮带在跑偏时可以自动检测报警,减少设备损伤,保护人身安全。 In the existing long-distance belt transmission equipment, due to problems such as installation or belt slippage, the belt will deviate. If the deviation distance is too large, it will damage the belt, damage the motor, and even pose a threat to personal safety. In order to avoid this situation, a detection method is added so that the belt can automatically detect and alarm when the belt deviates, reducing equipment damage and protecting personal safety.

发明内容 Contents of the invention

本实用新型提供了一种皮带跑偏检测装置,以用于解决皮带跑偏的问题。 The utility model provides a belt deviation detecting device, which is used to solve the problem of belt deviation.

本实用新型的技术方案是:一种皮带跑偏检测装置,包括待检测金属块1、接近开关Ⅰ2、接近开关Ⅱ3、传送皮带4、工业计算机系统5、报警灯6、报警铃7、用于固定接近开关Ⅰ2与接近开关Ⅱ3的接近开关支架8;其中待检测金属块1分别通过接近开关Ⅰ2、接近开关Ⅱ3感应,接近开关Ⅰ2、接近开关Ⅱ3的感应信号分别输入至工业计算机系统5,跑偏状态下装置中的工业计算机系统5向报警灯6和报警铃7发送报警信号。 The technical scheme of the utility model is: a belt deviation detection device, including a metal block to be detected 1, a proximity switch I2, a proximity switch II3, a transmission belt 4, an industrial computer system 5, an alarm light 6, and an alarm bell 7, for The proximity switch bracket 8 that fixes the proximity switch I2 and the proximity switch II3; the metal block 1 to be detected is respectively sensed by the proximity switch I2 and the proximity switch II3, and the induction signals of the proximity switch I2 and the proximity switch II3 are input to the industrial computer system 5 respectively, and run In the partial state, the industrial computer system 5 in the device sends an alarm signal to the alarm lamp 6 and the alarm bell 7 .

所述接近开关支架8为U型结构。 The proximity switch bracket 8 is a U-shaped structure.

所述待检测金属块1为片状形或长条形。 The metal block 1 to be detected is in the shape of a sheet or a strip.

所述片状形待检测金属块1对称并间隔安装在传送皮带4边沿。 The sheet metal blocks 1 to be detected are symmetrically installed on the edge of the conveyor belt 4 at intervals.

所述长条形待检测金属块1间隔安装在传送皮带4下方。 The strip-shaped metal blocks 1 to be detected are installed below the conveyor belt 4 at intervals.

使用过程中,当皮带4没有跑偏的时候,安装在接近开关支架8上接近开关Ⅰ2、接近开关Ⅱ3在检测到皮带4上的待检测金属块1时,如果信号是同时发送到工业计算机系统5的,那么这时可判定为无跑偏状况。 During use, when the belt 4 does not deviate, when the proximity switch Ⅰ2 and the proximity switch Ⅱ3 installed on the proximity switch bracket 8 detect the metal block 1 to be detected on the belt 4, if the signal is sent to the industrial computer system at the same time 5, then it can be judged as no deviation at this time.

在设备的实际运行中,如果出现打滑、卡阻时,皮带受力不均,就可能引起跑偏,此时的信号会出现对称安装在传送皮带4边沿接近开关Ⅰ2先检测到待检测金属块1,而接近开关Ⅱ3后检测到待检测金属块1,这样在两个检测信号之间就产生了时间差t,根据皮带传送速度v,可计算出皮带跑偏值L,L=v×t,当L超过报警值时,工业计算机系统5向报警灯6和报警铃7发送信号报警,达到保护设备,保护人员的目的。 In the actual operation of the equipment, if there is slipping or jamming, the belt will be unevenly stressed, which may cause deviation. At this time, the signal will appear symmetrically. The proximity switch I2 installed on the edge of the conveyor belt 4 first detects the metal block to be detected. 1, and the metal block 1 to be detected is detected after the proximity switch Ⅱ3, so that a time difference t is generated between the two detection signals. According to the belt transmission speed v, the belt deviation value L can be calculated, L=v×t, When L exceeds the alarm value, the industrial computer system 5 sends a signal alarm to the alarm lamp 6 and the alarm bell 7 to achieve the purpose of protecting equipment and personnel.

另外,需要注意的是,由于报警信号是基于接近开关Ⅰ2、接近开关Ⅱ3发送信号的时间差,所以当皮带严重跑偏时,也会发生接近开关Ⅰ2、接近开关Ⅱ3同时检测到来自非对称但与原来待检测金属块1相邻的待检测金属块1上的信号,从而导致系统误判,所以在设置报警值L时,可以采用L=S/2(其中S为前后两个待检测金属块1之间的距离)。 In addition, it should be noted that since the alarm signal is based on the time difference between the signals sent by the proximity switch Ⅰ2 and the proximity switch Ⅱ3, when the belt deviates seriously, the proximity switch Ⅰ2 and the proximity switch Ⅱ3 will also detect the signal from the asymmetric It turns out that the signal on the metal block 1 adjacent to the metal block 1 to be detected leads to misjudgment by the system, so when setting the alarm value L, L=S/2 can be used (wherein S is the two metal blocks to be detected before and after 1).

本实用新型的有益效果是:解决了皮带机跑偏的监控问题,减轻了工作量,提高了设备的工作寿命,保障了人员的人身安全,同时具有不需要人员一直在线值守的优点。 The beneficial effects of the utility model are: it solves the monitoring problem of the deviation of the belt conveyor, reduces the workload, improves the working life of the equipment, ensures the personal safety of personnel, and has the advantage of not requiring personnel to be on duty all the time.

附图说明 Description of drawings

图1为本实用新型中采用片状形待检测金属块时的结构俯视示意图; Fig. 1 is the structure top view schematic diagram when adopting sheet metal block to be detected in the utility model;

图2为本实用新型中采用片状形待检测金属块时的结构侧面示意图; Fig. 2 is the schematic side view of the structure when adopting sheet metal block to be detected in the utility model;

图3为本实用新型中采用片状形待检测金属块时的结构正面示意图; Fig. 3 is the structural front schematic diagram when adopting sheet shape metal block to be detected in the utility model;

图4为本实用新型中采用长条形待检测金属块时的结构俯视示意图; Fig. 4 is the structure top view schematic diagram when adopting strip-shaped metal block to be detected in the utility model;

图5为本实用新型中采用长条形待检测金属块时的结构侧面示意图; Fig. 5 is a schematic side view of the structure when adopting a strip-shaped metal block to be detected in the utility model;

图6为本实用新型中采用长条形待检测金属块时的结构正面示意图; Fig. 6 is the structural front schematic diagram when adopting strip-shaped metal block to be detected in the utility model;

图7 为本实用新型的输入输出信号连接示意图; Fig. 7 is the input and output signal connection schematic diagram of the utility model;

图中各标号为:1为待检测金属块、2为接近开关Ⅰ、3为接近开关Ⅱ、4为传送皮带、5为工业计算机系统、6为报警灯、7为报警铃、8为接近开关支架。 The labels in the figure are: 1 is the metal block to be detected, 2 is the proximity switch Ⅰ, 3 is the proximity switch Ⅱ, 4 is the conveyor belt, 5 is the industrial computer system, 6 is the alarm light, 7 is the alarm bell, 8 is the proximity switch stand.

具体实施方式 Detailed ways

下面结合附图和实施例,对本实用新型作进一步说明,但本实用新型的内容并不限于所述范围。 Below in conjunction with accompanying drawing and embodiment, the utility model will be further described, but the content of the utility model is not limited to said range.

实施例1:如图1-7所示,一种皮带跑偏检测装置,包括待检测金属块1、接近开关Ⅰ2、接近开关Ⅱ3、传送皮带4、工业计算机系统5、报警灯6、报警铃7、用于固定接近开关Ⅰ2与接近开关Ⅱ3的接近开关支架8;其中待检测金属块1分别通过接近开关Ⅰ2、接近开关Ⅱ3感应(为了能够感应待检测金属块1,接近开关Ⅰ2、接近开关Ⅱ3对称安装在传送皮带两边可以感应待检测金属块1的位置),接近开关Ⅰ2、接近开关Ⅱ3的感应信号分别输入至工业计算机系统5,跑偏状态下装置中的工业计算机系统5向报警灯6和报警铃7发送报警信号;所述接近开关支架8为U型结构;所述待检测金属块1为片状形,其所述片状形待检测金属块1对称并间隔安装在传送皮带4边沿,关于采用片状形待检测金属块时的结构俯视示意图、侧面示意图和正面示意图分别如图1、图2和图3所示。 Embodiment 1: As shown in Figures 1-7, a belt deviation detection device includes a metal block to be detected 1, a proximity switch I2, a proximity switch II3, a conveyor belt 4, an industrial computer system 5, an alarm light 6, and an alarm bell 7. The proximity switch bracket 8 for fixing the proximity switch I2 and the proximity switch II3; wherein the metal block 1 to be detected is respectively sensed by the proximity switch I2 and the proximity switch II3 (in order to be able to sense the metal block 1 to be detected, the proximity switch I2, the proximity switch Ⅱ3 is symmetrically installed on both sides of the conveyor belt to sense the position of the metal block 1 to be detected), the sensing signals of the proximity switch Ⅰ2 and the proximity switch Ⅱ3 are respectively input to the industrial computer system 5, and the industrial computer system in the device is in the deviation state. The 5-way alarm light 6 and the alarm bell 7 send an alarm signal; the proximity switch bracket 8 is a U-shaped structure; the metal block 1 to be detected is a sheet shape, and the sheet shape metal block 1 to be detected is symmetrical and installed on the conveyor belt at intervals 4. For the edge, the top view, side view and front view of the structure when the sheet-shaped metal block to be detected is used are shown in Fig. 1, Fig. 2 and Fig. 3 respectively.

实施例2:如图1-7所示,一种皮带跑偏检测装置,包括待检测金属块1、接近开关Ⅰ2、接近开关Ⅱ3、传送皮带4、工业计算机系统5、报警灯6、报警铃7、用于固定接近开关Ⅰ2与接近开关Ⅱ3的接近开关支架8;其中待检测金属块1分别通过接近开关Ⅰ2、接近开关Ⅱ3感应(为了能够感应待检测金属块1,接近开关Ⅰ2、接近开关Ⅱ3平行安装在待检测金属块1下方可以感应待检测金属块1的位置),接近开关Ⅰ2、接近开关Ⅱ3的感应信号分别输入至工业计算机系统5,跑偏状态下装置中的工业计算机系统5向报警灯6和报警铃7发送报警信号;所述接近开关支架8为U型结构;所述待检测金属块1为长条形,其所述长条形待检测金属块1间隔安装在传送皮带4下方,关于采用长条形待检测金属块时的结构俯视示意图、侧面示意图和正面示意图分别如图4、图5和图6所示。 Embodiment 2: As shown in Figures 1-7, a belt deviation detection device includes a metal block to be detected 1, a proximity switch I2, a proximity switch II3, a conveyor belt 4, an industrial computer system 5, an alarm light 6, and an alarm bell 7. The proximity switch bracket 8 for fixing the proximity switch I2 and the proximity switch II3; wherein the metal block 1 to be detected is respectively sensed by the proximity switch I2 and the proximity switch II3 (in order to be able to sense the metal block 1 to be detected, the proximity switch I2, the proximity switch Ⅱ3 is installed in parallel under the metal block 1 to be detected to sense the position of the metal block 1 to be detected), the sensing signals of the proximity switch Ⅰ2 and the proximity switch Ⅱ3 are respectively input to the industrial computer system 5, and the industrial computer system 5 in the device is in the deviation state Send alarm signal to alarm light 6 and alarm bell 7; Described proximity switch support 8 is U-shaped structure; Below the belt 4, the top view, side view and front view of the structure when the long metal block to be detected is used are shown in Fig. 4, Fig. 5 and Fig. 6 respectively.

Claims (5)

1. a belt deviation detecting device, is characterized in that: comprise derby to be detected (1), approach switch I (2), approach switch II (3), feed belt (4), industrial computer system (5), alarm lamp (6), emergency alarm bell (7), the approach switch support (8) for fixing approach switch I (2) with approach switch II (3); Wherein derby to be detected (1) is respectively by approach switch I (2), approach switch II (3) induction, the induced signal of approach switch I (2), approach switch II (3) inputs to respectively industrial computer system (5), and the industrial computer system (5) in sideslip state lower device sends alerting signal to alarm lamp (6) and emergency alarm bell (7).
2. belt deviation detecting device according to claim 1, is characterized in that: described approach switch support (8) is U-shaped structure.
3. belt deviation detecting device according to claim 1, is characterized in that: described derby to be detected (1) is sheet shape or strip shape.
4. belt deviation detecting device according to claim 3, is characterized in that: the symmetrical also interval of described sheet shape derby to be detected (1) is arranged on feed belt (4) edge.
5. belt deviation detecting device according to claim 3, is characterized in that: described strip shape derby to be detected (1) interval is arranged on feed belt (4) below.
CN201320408981.4U 2013-07-10 2013-07-10 Belt deviation detection device Expired - Fee Related CN203392411U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105016053A (en) * 2015-07-24 2015-11-04 山东钢铁股份有限公司 Photoelectric belt deviation preventing device
CN105253576A (en) * 2015-10-09 2016-01-20 山东钢铁股份有限公司 Method and device for preventing off-tracking of belt and belt conveyor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105016053A (en) * 2015-07-24 2015-11-04 山东钢铁股份有限公司 Photoelectric belt deviation preventing device
CN105253576A (en) * 2015-10-09 2016-01-20 山东钢铁股份有限公司 Method and device for preventing off-tracking of belt and belt conveyor

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