CN204886618U - A.C. generator - Google Patents

A.C. generator Download PDF

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Publication number
CN204886618U
CN204886618U CN201520678163.5U CN201520678163U CN204886618U CN 204886618 U CN204886618 U CN 204886618U CN 201520678163 U CN201520678163 U CN 201520678163U CN 204886618 U CN204886618 U CN 204886618U
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rotor
stator
alternating current
current generator
coil
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CN201520678163.5U
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Chinese (zh)
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张万斌
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Abstract

The utility model provides a A. C. Generator, include: organism that casing, front end housing, rear end cap were assembled and wear the dress through the bearing before, pivot on the rear end cap, still include: circular ring shaped structure's stator separates among them and installs on the casing inner wall, and the stator includes a plurality ofly and coil no iron core coil seat injection molding, adopts the wiring to connect between the coil, the rotor, it wears the dress in the pivot to the rotor distributes alternately with the stator in proper order, and the rotor includes base and a plurality of the installation at the mutual permanent magnet for the opposite sex in base both sides, and the permanent magnet between adjacent rotor each other is different in nature, when the drive pivot is rotatory, the magnetic line of force and then production electromotive force that stator coil cutting rotor formed. Compare with traditional A. C. Generator, the volume and the weight of this product all reduce several times, and the structure is more simple, the installation, dismantle more conveniently, and the generating efficiency promotes greatly, and the operation torque is little, and the drive rotational speed is low, and is whole more energy -conserving, high -efficient.

Description

Alternating current generator
Technical field
The utility model relates to electrical generator fields, especially relates to a kind of alternating current generator.
Background technology
Alternating current generator is the electromechanical equipment of electric energy mechanical energy being converted to form of communication.Alternating current generator can comprise stationary armature or stator, and stationary armature or stator can be comprise the stationary conductor group (being also referred to as " stator winding " or " conductive coil ") be wrapped in coil.Alternating current generator also can comprise rotating armature or rotor, and rotating armature or rotor can be positioned in stator or be positioned in stationary magnetic field.In some alternating current generators, stationary magnetic field can be formed by permanent magnet.Rotating armature or rotor can by internal combustion engine drive, rotation or rotations.
The armature of traditional alternating current generator or rotor mostly adopt silicon steel material iron core, utilize the mode of electric excitation to operate.Every circle coil of stator all needs to embed in silicon steel wire casing, and operationally, traditional alternating current generator also exists following defect:
1, rotor often turns over a magnetic pole magnetic hysteresis, Magnetoresistance Phenomena all occurs, and temperature rise is fast, and produces copper loss and iron loss, wastes steel and copper material to a certain extent, drives the defect that the torque needed for generator is large.
2, the excitation winding of conventional electric generators needs current excitation, consumes certain energy, accurately controls difficulty large.
3, the volume and weight of conventional electric generators entirety is comparatively large, and running needs rotating speed high (1500-3000 rev/min), and generating efficiency is low, and structure is comparatively complicated.
Utility model content
The purpose of this utility model is to provide a kind of novel alternating current generator, with technical problems such as the volume that the alternating current generator solving employing current excitation traditional in prior art exists are large, weight large, power consumption large, generating efficiency is low.
In order to solve the problems of the technologies described above, a kind of alternating current generator that the utility model provides, comprising:
Body, described body comprises casing and by the front end housing at screw mounting machine shell two ends and rear end cap;
Rotating shaft, on the front end housing that described rotating shaft is installed on casing by bearing and rear end cap; The axis body of described rotating shaft is stepped, and what be convenient to rotor is positioned installation;
Also comprise:
Stator, described stator is circular ring, and multiple sub-interval is arranged on casing inner wall, and stator comprises coil that is multiple and non-iron core wire ring support die cast, adopts wiring to connect between described coil;
Rotor, described rotor is installed in rotating shaft, and rotor and stator distribute alternately successively, rotor comprise pedestal and multiple be arranged on pedestal both sides each other the opposite sex permanent magnet, the permanent magnet between adjacent rotor is different in nature each other;
When drive shaft rotates, the magnetic line of force that stator coil cutting rotor is formed and then generation electromotive force.
Further, described casing is aluminum alloy material, and make alternative electric generation entirety possess the feature that intensity is large, quality is light, the inwall of casing is provided with several stepped end faces, is convenient to location and the installation of stator.
Further, described stator is bolted on casing, and preferred fixed form is, casing offers multiple through hole, and stator spiral shell is contained on the inwall of casing through through hole by bolt, is more convenient for the dismounting of stator and replacing like this;
Further, the base central of described rotor is provided with dowel hole, and rotor is installed in rotating shaft by the dowel hole on pedestal, and in rotating shaft, spiral shell dress nut is locked to pedestal.Rotating shaft is preferably stepped, and rotor side is resisted against on cascaded surface, and only need to lock at rotor opposite side nut, it is more convenient to install.
Further, the coil of described stator is circular being distributed on non-iron core wire ring support.
Further, adopt star-connection to connect between described multiple coil, every 3 coils are that one group of three-phase exports, and coil has the integral multiple that quantity is 3.
Further, described in be arranged on pedestal homonymy multiple permanent magnets be circular distribution, and adjacent permanent magnet is different in nature each other.
Further, lead to and be provided with circular Baltimore groove in the both sides of pedestal, described permanent magnet is installed in Baltimore groove respectively.
Further, described permanent magnet is bonded on pedestal by macromolecular material.
Further, described front end housing is provided with the oil seal seat be installed in rotating shaft, seals for countershaft.
The alternating current generator that the utility model provides, the coil of stationary part and coil holder have employed the design of iron-free core type, and excitation part have employed high strength permanent magnet excitation mode, without the need to field power supply, without wire casing hysteresis, without torque magnetic hysteresis during operation; And, rotor of the present utility model and rotating shaft are vertical to be solid-stately connected, and rotor have employed the permanent magnet of high strength, saves the exciting current of traditional alternating current generator, the radial magnetic field of conventional electric generators is changed into axial magnetic field, and the magnetic density of high strength permanent magnets is higher;
Compared with traditional alternating current generator, the volume and weight of this product all reduces several times, and structure is more simple, install, dismantle more convenient, and generating efficiency promotes greatly, runs torque little, drive rotating speed low (about 400 revs/min), entirety be more energy-conservation, low speed, efficient.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is execution modes more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The structural representation of the alternating current generator that Fig. 1 provides for the utility model embodiment;
The stator structure schematic diagram that Fig. 2 is the alternating current generator shown in Fig. 1;
The rotor structure schematic diagram that Fig. 3 is the alternating current generator shown in Fig. 1;
Fig. 4 is the structural representation of the alternator rotor another side shown in Fig. 3;
Reference numeral:
1-body; 2-rotating shaft; 3-bearing;
4-stator; 5-oil seal seat; 6-rotor;
7-bolt; 8-nut;
11-casing; 12-front end housing; 13-rear end cap;
The stepped end face of 14-;
41-coil; 42-non-iron core wire ring support;
61-pedestal; 62-permanent magnet;
611-dowel hole; 612-Baltimore groove;
621-N pole permanent magnet; 622-S pole permanent magnet.
Embodiment
Be clearly and completely described the technical solution of the utility model below in conjunction with accompanying drawing, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the utility model and simplified characterization for convenience of description; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
As shown in Figure 1, the structural representation of alternating current generator that provides of the utility model embodiment; Alternating current generator of the present utility model comprises: body 1 and rotating shaft 2, and body 1 comprises casing 11, front end housing 12 and rear end cap 13, and casing 11 is cylindric, and front end housing 12 and rear end cap 13 fixedly mount the two ends of casing 11 respectively by bolt;
Preferably, casing 11 is aluminum alloy material, possesses the feature that intensity is large, quality is light; The inwall of casing 11 is provided with some stepped end faces, is convenient to the location and installation of stator.
Bearing 3 is respectively installed with in through hole in the middle part of front end housing 12 and rear end cap 13, on the front end housing 12 that rotating shaft 2 is installed on body 1 by bearing 3 and rear end cap 13, the axis body of rotating shaft 2 is set to stepped, and the diameter of axle reduces successively from bottom to top, stair-stepping rotating shaft 2 be more convenient for the location of rotor 6 with install.
In addition, in order to ensure the sealing property of alternating current generator, front end housing 12 being also provided with oil seal seat 5, sealing for countershaft 2.
The utility model also comprises:
Stator 4, stator 4 is circular ring, stator 4 to be arranged on casing 11 inwall (in the present embodiment by bolt 7, casing 11 offers multiple through hole, stator spiral shell is contained on the inwall of casing 11 through through hole by bolt), further, multiple stator 4 is distributed in casing 11 vertically;
As shown in Figure 2, the stator structure schematic diagram of the alternating current generator of the utility model embodiment; Stator 4 of the present utility model comprises coil 41 that is multiple and non-iron core wire ring support 42 die cast, and non-iron core wire ring support 42 is macromolecular material die cast, and the macromolecular material adopted is the macromolecule glue buied on the market, and namely model is the structure glue of KH5319.
The manufacturing process of the utility model stator is: adopt mould shape location, and with glass fibre end, unsaturated tree refers to, bakelite powder and macromolecular structure glue Homogeneous phase mixing soak, dry and be shaped, then through fine finishining finished product.
The coil 41 of stator 4 of the present utility model is distributed on non-iron core wire ring support 42 in circular, adopts wiring to connect between coil 41.
For realizing exporting multiple different voltage in same generator, the utility model can make two-phase, three-phase and heterogeneous output, to be widely used in the electricity consumption occasion of any demand.
Adjacent three coils, for three outputs, for ease of describing, are labeled as loop A, coil B and coil C by the present embodiment in fig. 2 respectively, and described loop A, coil B and coil C adopt star-connection to be connected, and form three outputs.
In like manner, all adopt star-connection to connect (wiring of Y type) between multiple coils 41 of said stator, every 3 coils 41 are that one group of three-phase exports, and coil 41 has the integral multiple that quantity is 3.
During application, coil 41 number is more, and the output frequency of motor is higher;
Otherwise coil 41 number is fewer, the output frequency of motor is lower;
Therefore, by increasing or reduce the number of coil 41, and then can increase or reduce the output frequency of motor.
In like manner, the number of turn of coil 41 is more, and the output voltage of motor is more,
Otherwise the number of turn of coil 41 is fewer, the output frequency of motor is lower;
Therefore, by increasing or reduce the number of turn of coil 41, and then increase or reduce the output voltage of motor.
Actual application kind, can change output frequency and the output voltage of motor, to adapt to different electricity consumption occasions by the number and the number of turn changing coil 41.
The cross section of stator coil 41 of the present utility model preferably turns to trapezoidal, and object is that is the magnetic field of two pieces of opposite poles of trapezoidal permanent magnet is trapezoidal in order to coil 41 is identical with trapezoidal permanent magnet shape; This coil winding object in echelon, be in order to coil and magnetic field shape match, magnetic field completely can by coil cutting magnetic line.
It is circular that multiple coil 41 utilizes macromolecular material microdiecast to become end face parallel, and like this, multiple circular stator 4 can carry out overlap and install in casing 11, improves the power output of generator further.
Generator of the present utility model have employed the axial design of stator field, and compared with designing with the radial magnetic field of traditional generator, the utility model can improve power density significantly, improves torque ratio.
The utility model also comprises rotor 6, and rotor 6 is vertically installed in rotating shaft 2, and rotor 6 and stator 4 distribute alternately successively.
As shown in Figure 3 and Figure 4, the structural representation of alternator rotor in the utility model embodiment, rotor 6 comprises pedestal 61 and permanent magnet 62, pedestal 61 is circular, dowel hole 611 is provided with in the center of pedestal 61, pedestal 61 is installed in rotating shaft 2 by dowel hole 611, and in keyway, wedges key be fixed locking.
Circular Baltimore groove 612 is provided with in the both sides of pedestal 61, the permanent magnet 62 of multiple opposite sex is each other installed respectively in the Baltimore groove 612 of pedestal 61 both sides, for ease of describing, permanent magnet 62 is divided into N pole permanent magnet 621 and S pole permanent magnet 622, that is, be arranged in the N pole permanent magnet 621 opposite side concave groove 612 in pedestal side Baltimore groove 612 and S pole permanent magnet 621 is installed.
The preferred mounting means of the present embodiment is for be bonded on pedestal 61 by permanent magnet 62 by macromolecular material, and macromolecular material adopts aforesaid macromolecular structure glue equally, has the feature of low viscosity, high strength, fast solidification.Further, the multiple permanent magnets 62 be arranged in pedestal 61 homonymy Baltimore groove 612 are circular distribution, and the opposite sex distribution equally each other of the permanent magnet 62 between two adjacent rotor 6, that is, N pole permanent magnet 621 and S pole permanent magnet 622 are disposed adjacent.
Owing to rotating shaft 2 being provided with multiple stair-stepping end face, when installing rotor 6, pedestal 61 side is resisted against on cascaded surface, opposite side can be locked to pedestal by the dress of spiral shell in rotating shaft 2 nut 8, in order to suitable with the stair-stepping rotating shaft diameter of axle, the dowel hole of pedestal can be designed to the aperture size corresponding with the rotating shaft diameter of axle, make entirety possess structure simple, feature is easily installed.
Adopt above-mentioned rotor 6 structure, when applying, under equal speed conditions:
By increasing or reduce rotor 6 quantity, and then increase or reduce the output frequency of alternating current generator;
Under equal frequencies:
By increasing or reduce rotor 6 quantity, and then reduce or increase the driving rotating speed of alternating current generator.
When extraneous power drive rotating shaft 2 rotates, rotating shaft 2 drives the permanent magnet 62 on it to rotate and produces rotating magnetic field, and stator and rotor are formed and cut and generate electricity.
Rotor 6 of the present utility model and rotating shaft 2 to be solid-stately connected in vertical, and rotor 6 have employed the permanent magnet 62 of high strength, saves the exciting current of traditional alternating current generator, and the magnetic density of high strength permanent magnets 62 is higher.
During installation, one group rotor 6 is arranged on respectively the arranged on left and right sides of stator 4, simultaneously, the magnetic pole property magnetic field each other that one group of arranged on left and right sides is relative, stator 4 is clipped in the middle with having air gap, when extraneous power drive rotating shaft 2 rotates, the magnetic line of force that coil 41 cutting rotor on stator 4 is formed, and then produce electromotive force.
In rotor 6, the logarithm of permanent magnet 62 is more, and under equal rotating speed, the output frequency of alternating current generator is also higher.
Frequency is fixed, and the logarithm of permanent magnet 62 is more, and the driving rotating speed of alternating current generator is lower.
Changed by the logarithm changing magnetic pole and drive rotating speed and frequency, increase or reduce logarithm and the stator number of rotor, and then change the power output of alternating current generator.
Compared to traditional generator, alternating current generator of the present utility model possesses low speed, efficiently characteristic:
Low speed, voltage is with fixed 220 volts, and compared with traditional generator (1500-3000 turns), driving rotating speed of the present utility model is only about 400, and applicable low speed power drives, as: wind-force, hydro powered.
Efficiently, stationary part have employed the design of many group non-iron core wire ring types, and excitation part have employed high strength permanent magnet excitation mode, without the need to field power supply, without wire casing hysteresis, without torque magnetic hysteresis during operation, less than the torque of the needs of conventional electric generators, runs more efficient.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.

Claims (10)

1. an alternating current generator, comprising: body and rotating shaft, and described body comprises casing and installs front end housing and the rear end cap at casing two ends; On the front end housing that described rotating shaft is installed on casing by bearing and rear end cap; It is characterized in that, also comprise:
Stator, described stator is circular ring, and multiple sub-interval is arranged on casing inner wall, and stator comprises coil that is multiple and non-iron core wire ring support die cast, adopts wiring to connect between described coil;
Rotor, described rotor is installed in rotating shaft, and rotor and stator distribute alternately successively, rotor comprise pedestal and multiple be arranged on pedestal both sides each other the opposite sex permanent magnet, the permanent magnet between adjacent rotor is different in nature each other;
When drive shaft rotates, the magnetic line of force that stator coil cutting rotor is formed and then generation electromotive force.
2. alternating current generator according to claim 1, is characterized in that, described casing is aluminum alloy material, and the inwall of casing is provided with some stepped end faces, for the location and installation of stator.
3. alternating current generator according to claim 2, is characterized in that, described stator is bolted on casing.
4. alternating current generator according to claim 3, is characterized in that, adopts star-connection to connect between multiple coils of described stator, and every 3 coils are that one group of three-phase exports, and coil quantity is the integral multiple of 3.
5. alternating current generator according to claim 4, is characterized in that, the coil of described stator is circular being distributed on non-iron core wire ring support.
6. alternating current generator according to claim 1, is characterized in that, the base central of described rotor is provided with dowel hole, and rotor is installed in rotating shaft by the dowel hole on pedestal, and in rotating shaft, the pedestal of spiral shell dress nut to rotor is locked.
7. alternating current generator according to claim 1, is characterized in that, described in be arranged on pedestal homonymy multiple permanent magnets be circular distribution, and adjacent permanent magnet is different in nature each other.
8. alternating current generator according to claim 7, is characterized in that: be provided with circular Baltimore groove in the both sides of pedestal, and described permanent magnet is installed in Baltimore groove respectively.
9. alternating current generator according to claim 8, is characterized in that, described permanent magnet is bonded on pedestal by macromolecular material.
10. alternating current generator according to claim 1, is characterized in that: described front end housing is provided with the oil seal seat be installed in rotating shaft, seals for countershaft.
CN201520678163.5U 2015-09-01 2015-09-01 A.C. generator Active CN204886618U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105141095A (en) * 2015-09-01 2015-12-09 张万斌 AC power generator
CN109450313A (en) * 2018-07-27 2019-03-08 浙江瑞枫新能源科技有限公司 Modular motor with Split type casing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105141095A (en) * 2015-09-01 2015-12-09 张万斌 AC power generator
CN109450313A (en) * 2018-07-27 2019-03-08 浙江瑞枫新能源科技有限公司 Modular motor with Split type casing

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