CN204867816U - A laser build -up welding machine that is used for high -speed roller roll body to maintain - Google Patents
A laser build -up welding machine that is used for high -speed roller roll body to maintain Download PDFInfo
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- CN204867816U CN204867816U CN201520064563.7U CN201520064563U CN204867816U CN 204867816 U CN204867816 U CN 204867816U CN 201520064563 U CN201520064563 U CN 201520064563U CN 204867816 U CN204867816 U CN 204867816U
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- speed roller
- roller roll
- axis
- workbench
- axis drive
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Abstract
The utility model relates to a build -up welding equipment technical field specifically discloses a laser build -up welding machine that is used for high -speed roller roll body to maintain, including work platform, a machine support, and a control panel, accessory drive, the fixed column, the horizontal support pole, snatch the pipe, the right branch frame, automatically controlled locator, Z axis drive motor, Y axis drive motor, the tubulose powder feeder, laser instrument and three dimension scanning ware, the staff sets up data at control panel, accessory drive goes up the data management of setting for according to control panel and snatchs the pipe, the right branch frame, automatically controlled locator, Z axis drive motor, Y axis drive motor, the tubulose powder feeder, laser instrument and three dimension scanning ware are restoreed high -speed roller roll body, the whole process is fully automated, utilize laser heating to fuse the powder on high -speed roller roll surface, heat time is very short, double -layered sediment and lattice distortion have been ensured not exist between high -speed roller roll surface and the build -up welding material, and make the build -up welding material fuse by complete and high -speed roller roll surface.
Description
Technical field
The utility model relates to surfacing equipment technical field, has been specifically related to a kind of laser stacks welding machine for the maintenance of high speed roller roll body.
Background technology
High speed roller roll surface now has certain radian, has certain snap-in force, prevent between slab and high speed roller and skid when making high speed roller extrude slab, after high speed roller has been grown service time, the radian of roll surface will be tending towards linearization(-sation), the direct quality affecting product, in order to make constant product quality, usual way regularly carries out welding wire built-up welding to high speed roller roll surface, then machining is carried out to high speed roller roll surface and form required cambered surface, but in this weld deposit process, high temperature action is longer in the time of high speed roller roll surface, make easily there is slag inclusion and distortion of lattice between high speed roller roll surface and resurfacing welding material, the resistance of high speed roller roll surface is caused to reduce, high speed roller roll surface is fragile, even there is high speed roller roll surface cut, cause quality accident.
Utility model content
For solving the problems of the technologies described above, we have proposed a kind of laser stacks welding machine for the maintenance of high speed roller roll body,, between high speed roller roll surface and resurfacing welding material, there is not slag inclusion and distortion of lattice in its object: the heat time is short, resurfacing welding material can completely and high speed roller roll surface fuse.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of laser stacks welding machine for the maintenance of high speed roller roll body, comprise workbench, frame, accessory drive, fixed leg and horizontal support bar, workbench is arranged on the top of frame, accessory drive is arranged in the frame under workbench, and fixed leg is arranged on one end of side on the upside of workbench;
Be provided with screw mandrel in fixed leg, horizontal support bar is slidably arranged on the screw mandrel in fixed leg, and horizontal support bar is provided with Z axis drive motors, and Z axis drive motors and the screw axis in fixed leg are to being connected;
Be provided with screw mandrel in horizontal support bar, the screw mandrel of horizontal support bar slides is provided with Y-axis translating device, is provided with Y-axis drive motors in Y-axis translating device, and the screw axis of Y-axis drive motors and horizontal support bar is to being connected;
On the downside of described Y-axis translating device, side is provided with laser instrument and three-dimensional scanner, and the surrounding of laser instrument is provided with tubulose powder feeder;
Workbench is provided with the roller fixator corresponding to horizontal support bar, and roller fixator comprises left socle and right support, left socle and right support all rotates to be provided with capture pipe, and the working end capturing pipe is provided with claw;
Left socle is fixed on side on the upside of workbench, right support slip side on the upside of workbench, and right support is fixed on accessory drive;
The crawl pipe of left socle is axially connected with accessory drive by belt;
Right support is also provided with automatically controlled locator;
Accessory drive is provided with control panel;
Automatically controlled locator, control panel, Z axis drive motors, Y-axis drive motors, tubulose powder feeder, laser instrument and three-dimensional scanner are all electrically connected with accessory drive.
Preferably, workbench is provided with the locating groove corresponding to automatically controlled locator.
Pass through technique scheme, staff is in control panel setting data, accessory drive captures pipe according to the Data Control that control panel sets, right support, automatically controlled locator, Z axis drive motors, Y-axis drive motors, tubulose powder feeder, laser instrument and three-dimensional scanner are repaired high speed roller roll body, whole process full automation, LASER HEATING is utilized to be fused on high speed roller roll surface by powder, heat time is very short, ensure that there is not slag inclusion and distortion of lattice between high speed roller roll surface and resurfacing welding material, and make resurfacing welding material can completely and high speed roller roll surface fuse.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of laser stacks welding machine for the maintenance of high speed roller roll body disclosed in the utility model.
Numeral and the corresponding component title represented by letter in figure:
1. the automatically controlled locator of workbench 111. left socle 112. right support 2. frame 3. accessory drive 31. control panel 4. fixed leg 5. horizontal support bar 51.Z axis drive motor 52.Y axle translating device 521.Y axis drive motor 522. laser instrument 5221. tubulose powder feeder 523. three-dimensional scanner 6. claw 7..
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Below in conjunction with schematic diagram, detailed description of the invention of the present utility model is described in further detail.
As shown in Figure 1, a kind of laser stacks welding machine for the maintenance of high speed roller roll body, comprise workbench 1, frame 2, accessory drive 3, fixed leg 4 and horizontal support bar 5, workbench 1 is arranged on the top of frame 2, accessory drive 3 is arranged in the frame 2 under workbench 1, and fixed leg 4 is arranged on one end of side on the upside of workbench 1.
Screw mandrel is provided with in fixed leg 4, horizontal support bar 5 is slidably arranged on the screw mandrel in fixed leg 4, horizontal support bar 5 is provided with Z axis drive motors 51, Z axis drive motors 51 and the screw axis in fixed leg 4, to being connected, ensure that horizontal support bar 5 vertically can carry out knee-action by fixed leg 4 relatively.
Screw mandrel is provided with in horizontal support bar 5, the screw mandrel of horizontal support bar 5 slides and is provided with Y-axis translating device 52, Y-axis drive motors 521 is provided with in Y-axis translating device 52, the screw axis of Y-axis drive motors 521 and horizontal support bar 5, to being connected, ensure that Y-axis translating device 52 can carry out back and forth movement by relative level support bar 5 in the horizontal direction.
On the downside of Y-axis translating device 52, side is provided with laser instrument 522 and three-dimensional scanner 523, and the surrounding of laser instrument 522 is provided with tubulose powder feeder 5221, and three-dimensional scanner 523 can scan the damaged condition of high speed roller roll surface.
Workbench 1 is provided with the roller fixator corresponding to horizontal support bar 5, roller fixator comprises left socle 111 and right support 112, left socle 111 and right support 112 all rotate to be provided with and captures pipe 6, the working end capturing pipe 6 is provided with claw 61, and high speed roller can be fixed by claw 61.
Left socle 111 is fixed on side on the upside of workbench 1, right support 112 slides side on the upside of workbench 1, and right support 112 is fixed on accessory drive 3, described accessory drive 3 drives right support 112 that claw 61 is firmly fastened on high speed roller.
The crawl pipe 6 of left socle 111 is axially connected with accessory drive 3 by belt, ensure that high speed roller can at the uniform velocity rotate.
Right support 112 is also provided with automatically controlled locator 7, workbench 1 is provided with the locating groove corresponding to automatically controlled locator 7, ensure that right support 112 can fixedly positioning.
Accessory drive 3 is provided with control panel 31, and staff is by control panel 31 setting data.
Automatically controlled locator 7, control panel 31, Z axis drive motors 51, Y-axis drive motors 521, tubulose powder feeder 5221, laser instrument 522 and three-dimensional scanner 523 are all electrically connected with accessory drive 3.
The running of this laser stacks welding machine: accessory drive 3 captures pipe 6 according to the Data Control of setting on control panel 31, right support 112, automatically controlled locator 7, Z axis drive motors 51, Y-axis drive motors 521, tubulose powder feeder 5221, laser instrument 522 and three-dimensional scanner 523 pairs of high speed roller roll bodies are repaired, whole process full automation, LASER HEATING is utilized to be fused on high speed roller roll surface by powder, heat time is very short, ensure that there is not slag inclusion and distortion of lattice between high speed roller roll surface and resurfacing welding material, and make resurfacing welding material can completely and high speed roller roll surface fuse, wherein three-dimensional scanner 523 first scans the damaged condition of high speed roller roll surface, scan-data is flowed to accessory drive 3 by three-dimensional scanner 523 again, after accessory drive 3 carries out data distribution, control Z axis drive motors 51, Y-axis drive motors 521, tubulose powder feeder 5221 and laser instrument 522 pairs of high speed roller roll surfaces and repair.
Be exactly more than a kind of design feature and action effect of the laser stacks welding machine for the maintenance of high speed roller roll body, its advantage: structure is simple, heat time is short, there is not slag inclusion and distortion of lattice between high speed roller roll surface and resurfacing welding material, resurfacing welding material can completely and high speed roller roll surface fuse.
Above-described is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (2)
1. the laser stacks welding machine for the maintenance of high speed roller roll body, it is characterized in that, comprise workbench (1), frame (2), accessory drive (3), fixed leg (4) and horizontal support bar (5), workbench (1) is arranged on the top of frame (2), accessory drive (3) is arranged in the frame (2) under workbench (1), and fixed leg (4) is arranged on one end of side, workbench (1) upside;
Fixed leg is provided with screw mandrel in (4), horizontal support bar (5) is slidably arranged on the screw mandrel in fixed leg (4), horizontal support bar (5) is provided with Z axis drive motors (51), and Z axis drive motors (51) and the screw axis in fixed leg (4) are to being connected;
Horizontal support bar is provided with screw mandrel in (5), the screw mandrel of horizontal support bar (5) slides and is provided with Y-axis translating device (52), be provided with Y-axis drive motors (521) in Y-axis translating device (52), the screw axis of Y-axis drive motors (521) and horizontal support bar (5) is to being connected;
Described side, Y-axis translating device (52) downside is provided with laser instrument (522) and three-dimensional scanner (523), and the surrounding of laser instrument (522) is provided with tubulose powder feeder (5221);
Workbench (1) is provided with the corresponding roller fixator with horizontal support bar (5), roller fixator comprises left socle (111) and right support (112), left socle (111) and right support (112) all rotate to be provided with and captures pipe (6), the working end capturing pipe (6) is provided with claw (61);
Left socle (111) is fixed on side, workbench (1) upside, right support (112) slides in side, workbench (1) upside, and right support (112) is fixed on accessory drive (3);
The crawl pipe (6) of left socle (111) is axially connected with accessory drive (3) by belt;
Right support (112) is also provided with automatically controlled locator (7);
Accessory drive (3) is provided with control panel (31);
Automatically controlled locator (7), control panel (31), Z axis drive motors (51), Y-axis drive motors (521), tubulose powder feeder (5221), laser instrument (522) and three-dimensional scanner (523) are all electrically connected with accessory drive (3).
2. a kind of laser stacks welding machine for the maintenance of high speed roller roll body according to claim 1, is characterized in that, workbench (1) is provided with the corresponding locating groove with automatically controlled locator (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520064563.7U CN204867816U (en) | 2015-01-30 | 2015-01-30 | A laser build -up welding machine that is used for high -speed roller roll body to maintain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520064563.7U CN204867816U (en) | 2015-01-30 | 2015-01-30 | A laser build -up welding machine that is used for high -speed roller roll body to maintain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204867816U true CN204867816U (en) | 2015-12-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520064563.7U Expired - Fee Related CN204867816U (en) | 2015-01-30 | 2015-01-30 | A laser build -up welding machine that is used for high -speed roller roll body to maintain |
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| CN (1) | CN204867816U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513995A (en) * | 2016-12-26 | 2017-03-22 | 浙江久恒光电科技有限公司 | Laser surface strengthening machining device and method for plane type valve sealing surface |
| CN107283020A (en) * | 2017-08-17 | 2017-10-24 | 安徽卓煌机械设备有限公司 | A kind of clinker breaker roll roll surface heats prosthetic device |
| CN107457509A (en) * | 2017-08-15 | 2017-12-12 | 安徽卓煌机械设备有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN108857202A (en) * | 2018-08-13 | 2018-11-23 | 安徽再制造工程设计中心有限公司 | A kind of adjustable type roll shaft REPAIR WELDING device |
| CN109048102A (en) * | 2018-08-13 | 2018-12-21 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of equipment for composite rectangular workpiece reparation |
| CN113695746A (en) * | 2021-09-01 | 2021-11-26 | 江苏拜欧尼克智能科技有限公司 | Device for repairing cast cylinder block hole |
-
2015
- 2015-01-30 CN CN201520064563.7U patent/CN204867816U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513995A (en) * | 2016-12-26 | 2017-03-22 | 浙江久恒光电科技有限公司 | Laser surface strengthening machining device and method for plane type valve sealing surface |
| CN107457509A (en) * | 2017-08-15 | 2017-12-12 | 安徽卓煌机械设备有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN107457509B (en) * | 2017-08-15 | 2019-06-21 | 溧阳天山水泥有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN107283020A (en) * | 2017-08-17 | 2017-10-24 | 安徽卓煌机械设备有限公司 | A kind of clinker breaker roll roll surface heats prosthetic device |
| CN107283020B (en) * | 2017-08-17 | 2019-12-03 | 江西银杉白水泥股份有限公司 | A kind of clinker breaker roll roll surface heating prosthetic device |
| CN108857202A (en) * | 2018-08-13 | 2018-11-23 | 安徽再制造工程设计中心有限公司 | A kind of adjustable type roll shaft REPAIR WELDING device |
| CN109048102A (en) * | 2018-08-13 | 2018-12-21 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of equipment for composite rectangular workpiece reparation |
| CN113695746A (en) * | 2021-09-01 | 2021-11-26 | 江苏拜欧尼克智能科技有限公司 | Device for repairing cast cylinder block hole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20160130 |
|
| EXPY | Termination of patent right or utility model |