CN203333766U - Axle fusion covering device with induction, preheating and heat insulation functions - Google Patents
Axle fusion covering device with induction, preheating and heat insulation functions Download PDFInfo
- Publication number
- CN203333766U CN203333766U CN2013202624119U CN201320262411U CN203333766U CN 203333766 U CN203333766 U CN 203333766U CN 2013202624119 U CN2013202624119 U CN 2013202624119U CN 201320262411 U CN201320262411 U CN 201320262411U CN 203333766 U CN203333766 U CN 203333766U
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- ejection head
- axle
- controller
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Abstract
The utility model relates to an axle fusion covering device with induction, preheating and heat insulation functions, which can solve the deformation problem of workpieces in production effectively. According to the technical scheme, the axle fusion covering device comprises a power supply, a front induction coil, a rear heat-insulating coil, a controller and a support, wherein one end of the support is provided with a tightening body, and the other end of the support is provided with a driving clamping disc connected with a motor; the driving clamping disc is provided with a second ejection head which corresponds to a first ejection head on the tightening body on the same straight line; the motor, the driving clamping disc, the tightening body and the support form an actuating mechanism; the motor is connected with the controller; the controller is connected with the power supply; the front induction coil and the rear heat-insulating coil which are concentric with the first ejection head and the second ejection head are installed between the first ejection head and the second ejection head, and are connected with the power supply. The axle fusion covering device provided by the utility model is simple in structure, is novel and unique, is easy to operate and use, has good effects, can effectively solve the deformation problem of axle-type or thin-long-rod-type workpieces during the fusion covering and overlaying process, and can achieve industrial popularization easily.
Description
Technical field
The utility model relates to field of machining, particularly a kind of axle class cladding apparatus with induction preheating insulation.
Background technology
In the industrial application of axle class, slender rod type workpiece, wear out failure is modal a kind of failure mode.Along with scientific and technological development and the progress of process means, for this type of situation, the normal restorative procedure adopted has both at home and abroad: hot-spraying techniques, plasma/laser melting and coating technique, welding wire/means such as welding rod technique for overlaying, but adopt in the repair process of above method to axle class, slender rod type workpiece, the problem on deformation of workpiece is current insoluble problem.Therefore, the improvement on equipment is the technical problem that must solve with innovation.
Summary of the invention
For above-mentioned situation, for overcoming the prior art defect, the utility model purpose just is to provide a kind of axle class cladding apparatus with induction preheating insulation, can effectively solve the problem on deformation of workpiece in production.
The technical solution of the utility model is, comprise power supply, front ruhmkorff coil, rear insulation coil, controller and support, be equipped with and hold out against body on support one end, drive chuck is housed on the other end, drive chuck is connected with motor, on drive chuck, be equipped with hold out against body on corresponding second top on same straight line, the first top, the motor drive chuck holds out against body and props up and is configured to topworks, motor is connected with controller, controller is connected with power supply, the first top, between the second top, be equipped with and the first top, the second concentric front ruhmkorff coil in top, rear insulation coil, front ruhmkorff coil, rear insulation coil is connected with power supply.
The utility model is simple in structure, novelty is unique, easy to operate, effective, can effectively solve axle class or the slender rod type workpiece problem on deformation in cladding (plasma cladding or laser melting coating), built-up welding (welding wire, welding rod built-up welding) process, be easy to realize industrialization promotion.
The accompanying drawing explanation
Fig. 1 is structural front view of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated.
By Fig. 1, provided, the utility model comprises power supply, front ruhmkorff coil, rear insulation coil, controller and support, be equipped with and hold out against body 5 on support 7 one ends, drive chuck 6 is housed on the other end, drive chuck is connected with motor 8, on drive chuck, be equipped with hold out against body on the first top 13a corresponding second top 13b on same straight line, the motor drive chuck holds out against body and props up and is configured to topworks, motor is connected with controller 9, controller is connected with power supply 10, the first top, between the second top, be equipped with and the first top, the second concentric front ruhmkorff coil 3 in top, rear insulation coil 4, front ruhmkorff coil, rear insulation coil is connected with power supply.
In order to guarantee result of use, draw-in groove body 14, the second top 13b are housed on described drive chuck 6 and are placed in the draw-in groove of draw-in groove body; The described body 5 that holds out against is to consist of for the fixed handle 11b that fixes the first top the first top 13a and fixed body top on the wind 11a of fixed body and fixed body outer end and inner end; Described support 7 bottoms all are equipped with the supporting screw 12 that leveling is used; Described front ruhmkorff coil 3, rear insulation coil 4 are 10-60mm with the distance of workpiece 1, and the spacing of front ruhmkorff coil 3 and rear insulation coil 4 is 80-500mm.
The utility model in use, workpiece 1 is installed on the first top, the second top through front ruhmkorff coil, rear insulation coil, when front ruhmkorff coil, rear insulation coil working, the cladding layer 2 on workpiece surface is incubated, is prevented the workpiece deformation caused in processing.
By above-mentioned, provided, the utility model mainly is comprised of power supply 10, the rear insulation coil 4 of front ruhmkorff coil 3, controller 9 and topworks.Various piece is pressed the blas co-ordination, the rotation that motor 8 drive chucks 6 are shaft-like workpiece 1 provides stable power, power supply 10 provides induced current for front induction coil 3 and rear insulation ring 4, guarantees the insulation after preheating that shaft-like workpiece 1 cladding (plasma cladding or laser melting coating), built-up welding (welding wire, welding rod built-up welding) are front and cladding, built-up welding; The distance of front ruhmkorff coil 3 and rear insulation coil 4 and workpiece 1 is controlled between 10-60mm, and front ruhmkorff coil 3 and rear insulation coil 4 fore-and-aft direction spacings are controlled between 80-500mm; The induction preheating temperature of front ruhmkorff coil 3 is set between 100-300 ℃, and the current settings of rear insulation coil 4 is between 10-80A.
The utility model compared with prior art, has following outstanding characteristics:
(1) the utility model, applicable on all axle classes or the cladding of slender rod type workpiece, surfacing equipment, can effectively solve axle class or the slender rod type workpiece problem on deformation in cladding (plasma cladding or laser melting coating), built-up welding (welding wire, welding rod built-up welding) process;
(2) this preheat temperature insulation device can effectively reduce cladding layer or overlay cladding speed of cooling in process of setting, and there is to great help in uniform formation;
(3) the utility model simplicity of design, easy to operate, and production efficiency is high, has significant economic benefit and social benefit.
Claims (5)
1. one kind has the axle class cladding apparatus of responding to preheating insulation, comprise power supply, front ruhmkorff coil, rear insulation coil, controller and support, it is characterized in that, be equipped with and hold out against body (5) on support (7) one ends, drive chuck (6) is housed on the other end, drive chuck is connected with motor (8), on drive chuck, be equipped with hold out against body on corresponding second top (13b) on same straight line, the first top (13a), the motor drive chuck holds out against body and props up and is configured to topworks, motor is connected with controller (9), controller is connected with power supply (10), the first top, between the second top, be equipped with and the first top, the second concentric front ruhmkorff coil (3) in top, rear insulation coil (4), front ruhmkorff coil, rear insulation coil is connected with power supply.
2. the axle class cladding apparatus with induction preheating insulation according to claim 1, is characterized in that, draw-in groove body (14) is housed on described drive chuck (6), and the second top (13b) is placed in the draw-in groove of draw-in groove body.
According to claim 1 have the induction preheating insulation axle class cladding apparatus, it is characterized in that, the described body (5) that holds out against is to consist of for the fixed handle (11b) of fixing the first top the first top (13a) and fixed body top on the wind (11a) of fixed body and fixed body outer end and inner end.
4. the axle class cladding apparatus with induction preheating insulation according to claim 1, is characterized in that, described support (7) bottom all is equipped with the supporting screw (12) that leveling is used.
According to claim 1 have the induction preheating insulation axle class cladding apparatus, it is characterized in that, described front ruhmkorff coil (3), rear insulation coil (4) are 10-60mm with the distance of workpiece (1), and the spacing of front ruhmkorff coil (3) and rear insulation coil (4) is 80-500mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202624119U CN203333766U (en) | 2013-05-15 | 2013-05-15 | Axle fusion covering device with induction, preheating and heat insulation functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202624119U CN203333766U (en) | 2013-05-15 | 2013-05-15 | Axle fusion covering device with induction, preheating and heat insulation functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203333766U true CN203333766U (en) | 2013-12-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013202624119U Expired - Lifetime CN203333766U (en) | 2013-05-15 | 2013-05-15 | Axle fusion covering device with induction, preheating and heat insulation functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203333766U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498261A (en) * | 2017-08-04 | 2017-12-22 | 原平市恒泰隆机械有限公司 | A kind of device and technique of restoring oil cylinder cylinder barrel |
| CN108326307A (en) * | 2017-06-14 | 2018-07-27 | 江苏九钰机械有限公司 | A kind of four axis 3D printing devices and forming method based on wire fused glass pellet |
-
2013
- 2013-05-15 CN CN2013202624119U patent/CN203333766U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326307A (en) * | 2017-06-14 | 2018-07-27 | 江苏九钰机械有限公司 | A kind of four axis 3D printing devices and forming method based on wire fused glass pellet |
| CN107498261A (en) * | 2017-08-04 | 2017-12-22 | 原平市恒泰隆机械有限公司 | A kind of device and technique of restoring oil cylinder cylinder barrel |
| CN107498261B (en) * | 2017-08-04 | 2019-06-18 | 原平市恒泰隆机械有限公司 | A kind of device and technique of restoring oil cylinder cylinder barrel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131211 |