CN204866241U - Bispin combined type hydraulic cyclone that turnstilees - Google Patents

Bispin combined type hydraulic cyclone that turnstilees Download PDF

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Publication number
CN204866241U
CN204866241U CN201520045502.6U CN201520045502U CN204866241U CN 204866241 U CN204866241 U CN 204866241U CN 201520045502 U CN201520045502 U CN 201520045502U CN 204866241 U CN204866241 U CN 204866241U
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China
Prior art keywords
turnstiled
blade
bispin
rotatory
rotating shaft
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Expired - Fee Related
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CN201520045502.6U
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Chinese (zh)
Inventor
应锐
王卫兵
冯静安
杜晟
张亭
郭德卿
邱艳军
张秋波
张尚青
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Shihezi University
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Shihezi University
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Abstract

Bispin combined type hydraulic cyclone that turnstilees strengthens the centrifuge field of outer whirl of swirler and interior whirl through using the nested particular form together of two rotatory bars, and the water separation who improves swirler is flat. And ginseng that dynamic hydraulic cyclone mechanical shock arouses was mixed, rotary part arouses flow field turbulence intensity race too big, that the air column turbulence of underflow opening department arouses a series of adverse effect such as thick all can eliminate through the rotatory bars of nested formula. The utility model discloses be fit for having the mushy and the liquid liquid phase separation of higher requirement to separation efficiency, separation precision, handling capacity.

Description

Bispin is turnstiled compound hydrocyclone
Technical field
The utility model relates to a kind of hydraulic centrifugal separator, particularly rotary vane type dynamic hydrocyclone, is mainly applicable to efficient separation or the gradation of solid liquid phase.
Background technology
Hydrocyclone is the one of centrifugal separation equipment, and it realizes two-phase or multiphase according to the density contrast between two-phase or multiphase to be under the influence of centrifugal force separated.Because the intensity of centrifugal force field is much bigger compared with gravitational field, therefore the separative efficiency of hydrocyclone force of gravity separation equipment is much bigger.From the application of First hydrocyclone patent in 1891 so far, the history of hydrocyclone has been pass by century more than 1.Nowadays, hydrocyclone is widely used in many industries such as mineral products, chemical industry, machinery, medicine, biology, food.
At present, hydrocyclone can be divided into two large classes on the whole: static hydrocyclone and dynamic hydrocyclone.Major part cyclone all belongs to static hydrocyclone, and its compact conformation, volume are little, quality is light, the feature such as installation, low, the long working life of maintenance cost that is easy to makes them be widely used.But when it carries out detached job, the kinetic energy of material places one's entire reliance upon pressure at inlet transformation of energy, and therefore the pressure loss is very large, cause the pressure reduction of medium in cyclone not enough and reduce the disposal ability of cyclone.If select entrance supercharging charging, except increasing energy consumption, also can aggravate the turbulent flow of cyclone inside, its separation accuracy is reduced.In addition, can reduce separative efficiency when treating capacity increases, also can reduce separative efficiency when material concentration is too high, be all the not enough aspect of static hydrocyclone.
Dynamic hydrocyclone in last century the eighties come out, mainly contain three kinds of common form: full ejector half, flow pattern of prewhirling and meet type, its common feature has one section of extraneous rotating mechanism driven.Under the rotary motion of rotating mechanism, the rotary speed of medium is improved, and the inlet pressure of medium does not need a large amount of to convert rotation function to, and its centrifugal force field just can be enhanced, thus pressure drop is reduced, and separative efficiency improves.And the centrifugal force field strengthened also can make discharge opeing smooth and easy, treating capacity increases.
But dynamic hydrocyclone still also exists some shortcomings: the outer rotaring tube of full ejector half hydrocyclone operationally can High Rotation Speed, the machine error of rotating cylinder can cause cyclone shockproofness excessive, field of swirler can be unstable because of vibrations, there is secondary blending phenomenon, affect the separation accuracy of cyclone.Flow pattern of prewhirling hydrocyclone only by the frictional force of segregation section cylinder inboard wall to improve the spin intensity of contour stealth, but its limited use, the efficiency that runner assembly transmits rotational is lower, therefore the enhancing effect of centrifugal force field not obvious.
Complex hydrocyclone is compared with full ejector half cyclone, and its shockproofness is lower, and inner flow field is relatively steady, and thus separating effect is better.Compared with flow pattern cyclone of prewhirling, the rotatory blade of compound inside better can transmit rotational, and what centrifugal force field was strengthened is more obvious, thus reaches better separating effect.Due to above various reasons, complex hydrocyclone is made to become current development trend.
Compound cyclone mainly with rotary blade hydrocyclone for representative, its composition of impeller two large divisions primarily of static cyclone shell and High Rotation Speed.This dynamic hydrocyclone has two large advantages: one is effectively suppress short-circuit flow, reduces coarse grained in overflow mixing.Two is the centrifugal sedimentation strengthening shell of column inner solid particulate phase, makes to be separated classification process in cyclone and is enhanced.Facts have proved, the separative efficiency of rotary blade hydrocyclone and disposal ability are obtained for raising to a certain degree.
Dynamic hydrocyclone, compared with static hydrocyclone, mainly strengthens the centrifugal force field of its contour stealth by rotating member, enhance the centrifugal sedimentation of liquid in contour stealth region in cyclone, but the centrifugal action of inward eddy is not effectively strengthened.Further, the mechanical oscillation of dynamic hydrocyclone cannot be avoided weakening, and the existence of mechanical oscillation will inevitably cause secondary blending phenomenon to a certain degree, thus reduce the separation accuracy of cyclone.The rotating member of dynamic hydrocyclone, when High Rotation Speed, can increase the turbulence intensity of cyclone internal flow, and overgenerous turbulent flow also can reduce the separation accuracy of cyclone.In addition, thick phenomenon is run in overflow also can produce adverse influence to the detached job of cyclone, although overflow that lower short-circuit flow causes is run thick to use rotary blade cyclone can effectively suppress to cover, the thick phenomenon of race that cyclone cone section underflow opening place causes because of air column turbulence is not eliminated.
Summary of the invention
According to the problem existing for current dynamic cyclone device and static cyclone, the utility model proposes a kind of separative efficiency high, separation accuracy is high, and treating capacity is large, the novel dynamic hydrocyclone that process range is wide.
The utility model is primarily of static part and dynamic part composition, static part comprises: charging aperture (8), cyclone shell of column (16), cyclone cone section (20), spill cavity (15), spill cavity seal cover (12); Dynamic part comprises: outward turning is turnstiled (9), interior rotatory (18), travelling gear (11).It is characterized in that: spill cavity (15) is arranged on the top of cyclone shell of column (16) and is tightly connected with it, spill cavity (15) top is by seal cover (12) sealing, and its sidewall is provided with Overflow chamber outlet (14).The rotating shaft (2) that outward turning is turnstiled (9) is fixed by bearing (3,5,7), end is provided with travelling gear (11), rotating shaft (2) is hollow shaft, and its position in spill cavity (15) is provided with overfall (13).Interior rotatory (18) is nested in outward turning by interior swing arm (6) and turnstilees in the eddy flow chamber (17) of (9), interior swing arm (6) is fixed by the bearing (1,4) being arranged on rotating shaft (2) end, and stretches out from the passage of rotating shaft (2) end.
Outward turning is turnstiled (9) comprises outward turning and to turnstile blade (22), eddy flow chamber (17) and rotating shaft (2).Rotating shaft (2) and eddy flow chamber (17) can be one, the mode split such as also can be threaded connection and to connect.The entrance (25) in eddy flow chamber can select convergent mouth, straight tube mouth or flaring mouth.
Outward turning blade (22) of turnstiling has hollow passageway (24), blade end is channel outlet (26), and hollow passageway (24) achieves the through of eddy flow chamber (17) and cyclone shell of column (16) inner chamber.The quantity of blade (22) is generally 2 ~ 16, can be prismatic blade, also can be bending radiating blades.The arrangement mode of blade can be tangent with eddy flow chamber (17) outer wall, also radially can be dispersed by center, certain angle and (9) direction of rotation of can turnstiling according to outward turning tilts.
Overfall (13) quantity on rotating shaft (2) is more than 1, and it is inner to ensure that overfall (13) is all positioned at spill cavity (15).
The end of rotating shaft (2) is solid, travelling gear (11) is connected by key or other connected modes and rotating shaft (2) realize fixing, travelling gear (11) is connected with buncher or other motive power outputting apparatus, thus realizes outward turning and to turnstile (9) rotary motion.
The feature of interior rotatory (18) is: comprise interior rotatory blade (23), interior swing arm (6) and deflection cone (19).Interior swing arm end (10) can fixed connection apparatus being connected with the power-equipment such as buncher, the rotary motion of rotatory (18) in realizing, and must ensure that the direction of rotation of inside and outside rotatory (9,18) is identical.
The quantity of interior rotatory blade (23) is generally 2 ~ 8, distributes from center to surrounding divergent shape.The blade face of blade (23) can be plane, and also can bend certain angle vertically, bending direction determines according to direction of rotation, and the lift produced when must ensure that blade (23) rotates points to overflow direction.
The position that bearing (1,3,4,5,7) is fixed all needs install sealing ring or adopt other modes to carry out encapsulation process.
Efforts process of the present utility model is as follows:
Material enters cyclone shell of column (16) by charging aperture (8) and rotates.When being turnstiled in the region at (9) place in material movement to outward turning, the high speed rotary motion that outward turning is turnstiled (9) can increase the rotary speed of material at cyclone inwall, thus enhance the centrifugal sedimentation effect of material in this region, make the better effects if of material centrifugation.Material, when arriving cyclone cone section (20) region, still can keep higher rotary speed, and therefore, the separating effect of cone section also can improve.Big particle in material can be discharged from underflow opening, and fine grained can move upward along with inward eddy spiral, but is still mingled with part coarse granule in inward eddy.When the particle of inward eddy rises to inside, eddy flow chamber (17), the high speed rotary motion of interior rotatory (18) can increase the rotary speed of inward eddy, increases the centrifugal force suffered by particle in inward eddy.Because the turnstile rotating vane (22) of (9) of outward turning has hollow passageway (24), realize the through of eddy flow chamber (17) and cyclone shell of column (16), therefore, the coarse granule being subject to larger centrifugal force in eddy flow chamber (17) can enter cyclone shell of column (16) along hollow passageway (24) and again be separated, until discharge from underflow opening (21).The lift effect that fine grained in inward eddy is subject to interior rotatory (18) continues to move upward, spill cavity (15) is flowed into from the overfall (13) rotating shaft (2), finally flow out from Overflow chamber outlet (14), complete mask work.
Advantage of the present utility model is as follows:
1. the requirement of pair inlet pressure is low, and because rotatory constantly can provide rotational, the pressure loss of cyclone inside can keep just very low level.
2. the rotary motion that outward turning is turnstiled adds the rotary speed of contour stealth greatly, and the centrifugal force field of contour stealth is strengthened, and the centrifugal force that material is subject to increases, and improves the separative efficiency of cyclone.
3. the High Rotation Speed that outward turning is turnstiled effectively inhibits the lower short-circuit flow of lid, thus eliminates because thick phenomenon is run in the overflow of covering caused by lower cutout, improves the separation accuracy of cyclone to a certain extent.
4. nested together the way combinationally used by inside and outside rotatory, not only increase the centrifugal effect of contour stealth, can also effectively utilize inward eddy to carry out secondary separation.The overflow that the mixed underflow opening air column turbulence of secondary ginseng caused because of dynamic cyclone device mechanical oscillation causes is run the adverse effects such as thick caused coarse granule mixes and all can be utilized this mechanism to eliminate.This mechanism makes hydrocyclone have higher separative efficiency and the separation accuracy of Geng Gao, and increases the treating capacity of cyclone.
5., by regulating the rotating speed of inside and outside rotatory, the partition size of cyclone can be changed according to actual needs, equally also can change treating capacity and the separative efficiency of cyclone, making the purposes of cyclone more extensive.
Accompanying drawing explanation
Accompanying drawing 1 is that bispin is turnstiled the structure diagram of compound hydrocyclone.
Accompanying drawing 2A is the analysis diagram of nested type rotatory mechanism, 2B be nested type rotating mechanism analyse and observe analysis diagram.
Accompanying drawing 3 is that bispin is turnstiled the general view of complete section of compound hydrocyclone.
Accompanying drawing 4 is that general view cuts open in the turnstile office of compound hydrocyclone of bispin.
In figure: 1,3,4,5,7. bearing, 2 rotating shafts, swing arm 6., 8. charging aperture, 9. outward turning is turnstiled, swing arm connector 10., 11. travelling gears, 12. spill cavity seal covers, 13 rotating shaft overfalls, 14. overflow outlets, 15 spill cavities, 16 cyclone shell of columns, 17. eddy flow chambeies, rotatory in 18., 19. deflection cones, 20. cyclone cone sections, 21. underflows outlets, 22. outward turnings are turnstiled blade, rotatory blade in 23., 24. outward turnings are turnstiled hollow passageway, 25. eddy flow chamber entrances, 26. hollow passageway outlets.
What above accompanying drawing described is representative instance
Detailed description of the invention
With reference to the representative instance that accompanying drawing 1 provides, spill cavity (15) is arranged on the top of cyclone shell of column (16) and is tightly connected with it, spill cavity (15) top is by seal cover (12) sealing, and its sidewall is provided with Overflow chamber outlet (14).The rotating shaft (2) that outward turning is turnstiled (9) is fixed by bearing (3,5,7), end is provided with travelling gear (11), rotating shaft (2) is hollow shaft, and its position in spill cavity (15) is provided with overfall (13).Interior rotatory (18) is nested in outward turning by interior swing arm (6) and turnstilees in the eddy flow chamber (17) of (9), interior swing arm (6) is fixed by the bearing (1,4) being arranged on rotating shaft (2) end, and stretches out from the passage of rotating shaft (2) end.
Interior swing arm connector (10), travelling gear (11) are all connected to realize power input with buncher or other motive power outputting apparatus.The rotating speed of inside and outside rotatory is determined according to the parameter such as treating capacity, separative efficiency, partition size of cyclone.Generally, the rotating speed that should turnstile higher than outward turning of the rotating speed of interior rotatory is to realize bulky grain from the outside flowing of hollow passageway.
The representative instance of the nested type rotatory mechanism provided with reference to accompanying drawing 3, it is inner that interior rotatory is arranged on outward turning eddy flow chamber of turnstiling, and the direction of rotation of inside and outside rotatory is all identical with the direction of charging.Interior rotatory rotary speed is greater than outward turning and turnstilees, the blade that outward turning is turnstiled and eddy flow chamber tangent clockwise, thus make that bulky grain is easier to flow out through hollow passageway.According to the difference of inside and outside rotatory rotating speed, determine tangential, the rotation direction of inside and outside rotatory blade, angle of inclination, in order to avoid cause convection phenomena.

Claims (8)

1. bispin is turnstiled compound hydrocyclone, primarily of static part and dynamic part composition, static part comprises: charging aperture (8), cyclone shell of column (16), cyclone cone section (20), spill cavity (15), spill cavity seal cover (12); Dynamic part comprises: outward turning is turnstiled (9), interior rotatory (18), travelling gear (11); It is characterized in that: spill cavity (15) is arranged on the top of cyclone shell of column (16) and is tightly connected with it, spill cavity (15) top is by seal cover (12) sealing, and its sidewall is provided with Overflow chamber outlet (14); The rotating shaft (2) that outward turning is turnstiled (9) is fixed by bearing (3,5,7), end is provided with travelling gear (11), rotating shaft (2) is hollow shaft, and its position in spill cavity (15) is provided with overfall (13); Interior rotatory (18) is nested in outward turning by interior swing arm (6) and turnstilees in the eddy flow chamber (17) of (9), interior swing arm (6) is fixed by the bearing (1,4) being arranged on rotating shaft (2) end, and stretches out from the passage of rotating shaft (2) end.
2. bispin according to claim 1 is turnstiled compound hydrocyclone, it is characterized in that: outward turning is turnstiled (9) comprises outward turning and to turnstile blade (22), eddy flow chamber (17) and rotating shaft (2); The entrance (25) in eddy flow chamber selects convergent mouth, straight tube mouth or flaring mouth.
3. bispin according to claim 1 is turnstiled compound hydrocyclone, its spy is: outward turning blade (22) of turnstiling has hollow passageway (24), blade end is channel outlet (26), and hollow passageway (24) achieves the through of eddy flow chamber (17) and cyclone shell of column (16) inner chamber; The quantity of blade (22) is 2 ~ 16, and the outer wall of blade and eddy flow chamber (17) is tangent, or is radially dispersed by center.
4. bispin according to claim 1 is turnstiled compound hydrocyclone, it is characterized in that: overfall (13) quantity on rotating shaft (2) is more than 1, and it is inner to ensure that overfall (13) is all positioned at spill cavity (15).
5. bispin according to claim 1 is turnstiled compound hydrocyclone, it is characterized in that: the end of rotating shaft (2) is solid, travelling gear (11) is connected by key and rotating shaft (2) realizes fixing, travelling gear (11) is connected with buncher, thus realizes outward turning and to turnstile the rotary motion of (9).
6. bispin according to claim 1 is turnstiled compound hydrocyclone, it is characterized in that: interior rotatory (18) comprises interior rotatory blade (23), interior swing arm (6) and deflection cone (19); Interior swing arm end (10) is connected with buncher, the rotary motion of rotatory (18) in realizing, and must ensure that the direction of rotation of inside and outside rotatory (9,18) is identical.
7. bispin according to claim 1 is turnstiled compound hydrocyclone, it is characterized in that: the quantity of interior rotatory blade (23) is 2 ~ 8, distributes from center to surrounding divergent shape; Bending 0 ~ 15 degree vertically, the blade face of blade (23), bending direction determines according to direction of rotation, and the lift produced when must ensure that blade (23) rotates points to overflow direction.
8. bispin as claimed in claim 1 is turnstiled compound hydrocyclone, it is characterized in that: the fixing position of bearing (1,3,4,5,7) all needs to carry out encapsulation process.
CN201520045502.6U 2015-01-13 2015-01-13 Bispin combined type hydraulic cyclone that turnstilees Expired - Fee Related CN204866241U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880045A (en) * 2015-01-13 2016-08-24 石河子大学 Double-rotary-grid combined type hydrocyclone
CN115193598A (en) * 2022-07-14 2022-10-18 安徽理工大学 Active and passive composite turbulent vortex multistage strengthening coal slime grading equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880045A (en) * 2015-01-13 2016-08-24 石河子大学 Double-rotary-grid combined type hydrocyclone
CN105880045B (en) * 2015-01-13 2018-10-12 石河子大学 Bispin is turnstiled compound hydrocyclone
CN115193598A (en) * 2022-07-14 2022-10-18 安徽理工大学 Active and passive composite turbulent vortex multistage strengthening coal slime grading equipment
CN115193598B (en) * 2022-07-14 2024-01-26 安徽理工大学 Coal slime classification equipment with active and passive compound turbulent vortex multistage reinforcement

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20151216

Termination date: 20170113