CN204849807U - Fill novel wind -powered electricity generation pylon basis of building rubbish - Google Patents

Fill novel wind -powered electricity generation pylon basis of building rubbish Download PDF

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CN204849807U
CN204849807U CN201520536377.9U CN201520536377U CN204849807U CN 204849807 U CN204849807 U CN 204849807U CN 201520536377 U CN201520536377 U CN 201520536377U CN 204849807 U CN204849807 U CN 204849807U
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pile tube
concrete layer
pipe pile
plain concrete
foundation
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翟汉波
李大勇
黄婷
牛冰艳
刘庆松
张磊
王凯挺
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Shandong University of Science and Technology
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Abstract

本实用新型公开了填充建筑垃圾的新型风电塔架基础,包括底板、管桩、管桩承台、柱墩及塔筒基础环,所述管桩设置在底板上,管桩的下端与底板固定连接成一体。管桩内的中部及下部填充有分层压实的建筑垃圾,所述建筑垃圾的上部为浇筑形成的素混凝土层,素混凝土层的上端面低于管桩的上端口。所述管桩承台坐落在素混凝土层的上方,且与素混凝土层固定连接成一体,柱墩安装于管桩承台的上方,柱墩通过锚固钢筋与管桩承台连接,塔筒基础环的下部竖直安装在柱墩的中心孔内。该基础结构简单,能够利用建筑垃圾,节约了建筑材料,同时能够满足大型风机塔架基础的承载力要求。

The utility model discloses a novel wind power tower foundation filled with construction waste, comprising a bottom plate, pipe piles, pipe pile caps, column piers and tower foundation rings, the pipe piles are arranged on the bottom plate, and the lower ends of the pipe piles are fixed to the bottom plate connected into one. The middle and lower parts of the pipe pile are filled with layered and compacted construction waste, the upper part of the construction waste is a plain concrete layer formed by pouring, and the upper end surface of the plain concrete layer is lower than the upper port of the pipe pile. The pipe pile cap is located above the plain concrete layer and is fixedly connected with the plain concrete layer. The column pier is installed above the pipe pile cap. The column pier is connected to the pipe pile cap through anchoring steel bars. The tower foundation The lower portion of the ring fits vertically in the center hole of the pier. The foundation structure is simple, construction waste can be utilized, construction materials are saved, and at the same time, it can meet the bearing capacity requirements of the foundation of a large wind turbine tower.

Description

填充建筑垃圾的新型风电塔架基础New wind power tower foundation filled with construction waste

技术领域technical field

本实用新型涉及风电设施技术领域,具体涉及一种填充建筑垃圾的新型风电塔架基础。The utility model relates to the technical field of wind power facilities, in particular to a novel wind power tower foundation filled with construction waste.

背景技术Background technique

我国幅员辽阔,海岸线长,风能资源比较丰富根据全国900多个气象站陆地上离地10m高度资料进行估算,全国平均风动率密度100W/m2,风能资源总量约32.23亿kW,可开发利用陆地风能约2.53亿kW,风能总量居世界前列。作为一种清洁能源,风能的利用越来越多的得到重视,国家十二五规划的目标是:到2015年,投入运行的风电装机容量达到1亿千瓦,年发电量达到1900亿千瓦时,风电发电量在全部发电量中的比重超过3%。China has a vast territory, a long coastline, and relatively rich wind energy resources. According to estimates based on the height of 10m above the ground from more than 900 weather stations across the country, the national average wind power density is 100W/m 2 , and the total wind energy resources are about 3.223 billion kW, which can be developed The utilization of land wind energy is about 253 million kW, and the total amount of wind energy ranks among the top in the world. As a clean energy, more and more attention has been paid to the use of wind energy. The goal of the National Twelfth Five-Year Plan is: by 2015, the installed capacity of wind power in operation will reach 100 million kilowatts, and the annual power generation will reach 190 billion kilowatt-hours. Wind power generation accounted for more than 3% of total power generation.

根据风机功率和地基承载力的不同,基础的直径一般为15-25米,高度一般为3-5米,基础整体为钢筋混凝土结构,钢筋和混凝土的用量较大。以一座单机容量为1.5MW的圆形风电基础为例,当地质条件较好时,基础设计高度约3.5米,直径约18米,需混凝土500m3左右、钢材35吨左右。一座50万千瓦的风电场需330台1.5MW风机,总共需16.5万立方米混凝土,1.155万吨钢材,因此需设计一种新型的风电基础形式,使其既能满足风机塔架的承载力需求,又能降低风电场建设所需的钢筋和混凝土用量,达到节约资源能源的目的。近年来,随着城市新建、改建和扩建工程步伐的加快,由此产生的建筑垃圾日趋增多,但目前我国建筑垃圾的综合利用率很低,许多地区建筑垃圾未经任何处理,便被施工单位运往郊外或乡村。建筑垃圾粉碎机械以露天堆放或简易填埋的方式对建筑垃圾进行处理,建筑垃圾大多采用非封闭式运输车进行运输,在运输过程中不可避免地会引起垃圾遗撒、粉尘和灰砂飞扬等问题,严重影响了城市的容貌和景观。According to the power of the fan and the bearing capacity of the foundation, the diameter of the foundation is generally 15-25 meters, and the height is generally 3-5 meters. The foundation is a reinforced concrete structure as a whole, and the amount of steel and concrete is relatively large. Taking a circular wind power foundation with a unit capacity of 1.5MW as an example, when the geological conditions are good, the design height of the foundation is about 3.5 meters, and the diameter is about 18 meters. It requires about 500m3 of concrete and about 35 tons of steel. A 500,000-kilowatt wind farm needs 330 1.5MW wind turbines, a total of 165,000 cubic meters of concrete, and 11,550 tons of steel. Therefore, it is necessary to design a new type of wind power foundation to meet the bearing capacity requirements of the wind turbine tower. , and can reduce the amount of steel and concrete required for wind farm construction to achieve the purpose of saving resources and energy. In recent years, with the acceleration of urban new construction, reconstruction and expansion projects, the resulting construction waste is increasing day by day. However, the comprehensive utilization rate of construction waste in my country is very low at present, and construction waste in many areas is used by construction units without any treatment. Ship to the suburbs or the countryside. The construction waste crushing machine processes the construction waste by stacking in the open air or simple landfill. Most of the construction waste is transported by non-enclosed transport vehicles. During the transportation process, it will inevitably cause problems such as garbage scattering, dust and ash flying. , Seriously affecting the appearance and landscape of the city.

国内外对砂子、砖石块等常见的建筑垃圾的处理方式主要有制造再生水泥和进行填埋处理等,另外国外还对产生建筑垃圾的工程以收税的方式控制建筑垃圾的产出。对于我国日益增多的建筑垃圾,迫切需要采取更有效、更经济的解决方式,使其既能进行无害化处理又能作为可再利用的建筑资源。Common construction waste such as sand, bricks and stones at home and abroad are mainly processed by making recycled cement and landfilling. In addition, foreign countries also control the output of construction waste by taxing projects that generate construction waste. For the increasing amount of construction waste in our country, it is urgent to adopt a more effective and economical solution, so that it can be used for harmless treatment and as a reusable construction resource.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:为了解决现有风电基础所存在的建筑材料用量大,需要较大施工场地等问题,本实用新型目的在于提供一种填充建筑垃圾的新型风电塔架基础,要求结构简单,能够利用建筑垃圾,节约了建筑材料,同时能够满足大型风机塔架基础的承载力要求。The technical problem to be solved by the utility model is: in order to solve the existing problems of the existing wind power foundations such as the large amount of building materials and the need for a large construction site, the purpose of the utility model is to provide a new type of wind power tower foundation filled with construction waste, It is required to have a simple structure, be able to utilize construction waste, save building materials, and at the same time be able to meet the bearing capacity requirements of the foundation of a large wind turbine tower.

为了解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

填充建筑垃圾的新型风电塔架基础,包括底板、管桩、管桩承台、柱墩及塔筒基础环,所述管桩设置在底板上,管桩的下端与底板固定连接成一体。管桩内的中部及下部填充有分层压实的建筑垃圾,所述建筑垃圾的上部为浇筑形成的素混凝土层,素混凝土层的上端面低于管桩的上端口。所述管桩承台坐落在素混凝土层的上方,且与素混凝土层固定连接成一体,柱墩安装于管桩承台的上方,柱墩通过锚固钢筋与管桩承台连接,塔筒基础环的下部竖直安装在柱墩的中心孔内。A new type of wind power tower foundation filled with construction waste includes a base plate, pipe piles, pipe pile caps, column piers and a tower foundation ring. The middle and lower parts of the pipe pile are filled with layered and compacted construction waste, and the upper part of the construction waste is a plain concrete layer formed by pouring. The upper end surface of the plain concrete layer is lower than the upper port of the pipe pile. The pipe pile cap is located above the plain concrete layer and is fixedly connected with the plain concrete layer. The column pier is installed above the pipe pile cap. The column pier is connected to the pipe pile cap through anchoring steel bars. The tower foundation The lower portion of the ring fits vertically in the center hole of the pier.

优选地,所述柱墩为钢筋混凝土的圆锥台,柱墩的中心孔与圆锥台同轴。Preferably, the pier is a reinforced concrete truncated cone, and the central hole of the pier is coaxial with the truncated cone.

优选地,所述锚固钢筋有多根,锚固钢筋围绕塔筒基础环形成内外两层的环形分布,所有锚固钢筋的下端延伸至素混凝土层的下端面。Preferably, there are multiple anchoring steel bars, and the anchoring steel bars surround the foundation ring of the tower to form an inner and outer two-layer annular distribution, and the lower ends of all the anchoring steel bars extend to the lower end surface of the plain concrete layer.

优选地,所述锚固钢筋围绕塔筒基础环形成的两层圆环同心。Preferably, the anchoring steel bar is concentric with two layers of rings formed around the base ring of the tower.

优选地,所述底板、管桩、管桩承台及柱墩均为钢筋混凝土结构。Preferably, the base plate, pipe piles, pipe pile caps and column piers are all reinforced concrete structures.

通过采用前述技术方案,本实用新型的有益技术效果是:该新型风电塔架基础结构简单,一方面在施工建设中能减少钢筋和混凝土的用量,节约资源能源,降低建设成本。另一方面优化了建筑垃圾的处理方式,将其转化为建筑资源进行再利用,达到废物再利用的目的。在降低风电塔架基础建造成本的前提下,仍然能够满足大型风机塔架基础的承载力要求。By adopting the aforementioned technical scheme, the beneficial technical effects of the utility model are: the basic structure of the new wind power tower is simple, on the one hand, it can reduce the amount of steel bars and concrete used in construction, save resources and energy, and reduce construction costs. On the other hand, the treatment method of construction waste is optimized, and it is converted into construction resources for reuse, so as to achieve the purpose of waste reuse. Under the premise of reducing the construction cost of the wind power tower foundation, it can still meet the bearing capacity requirements of the large wind turbine tower foundation.

附图说明Description of drawings

图1是本实用新型填充建筑垃圾的新型风电塔架基础的结构原理示意图。Fig. 1 is a schematic diagram of the structural principle of the new wind power tower foundation filled with construction waste of the present invention.

图2是本实用新型填充建筑垃圾的新型风电塔架基础的俯视图。Fig. 2 is a top view of the new wind power tower foundation of the utility model filled with construction waste.

具体实施方式Detailed ways

下面结合附图对本实用新型进行详细说明:Below in conjunction with accompanying drawing, the utility model is described in detail:

结合图1和图2,填充建筑垃圾的新型风电塔架基础,包括底板1、管桩2、管桩承台3、柱墩4及塔筒基础环5,所述管桩2设置在底板1上,管桩2的下端与底板1固定连接成一体。管桩2内的中部及下部填充有分层压实的建筑垃圾6,所述建筑垃圾6的上部为浇筑形成的素混凝土层7,素混凝土层7的上端面低于管桩2的上端口。所述管桩承台3坐落在素混凝土层7的上方,且与素混凝土层7固定连接成一体,所述柱墩4安装于管桩承台3的上方,柱墩4为钢筋混凝土的圆锥台,柱墩4的中心孔与圆锥台同轴。Combining Figures 1 and 2, the new wind power tower foundation filled with construction waste includes a base plate 1, pipe piles 2, pipe pile caps 3, column piers 4 and tower foundation ring 5, and the pipe piles 2 are arranged on the base plate 1 Above, the lower end of the pipe pile 2 is fixedly connected with the bottom plate 1 as a whole. The middle and lower parts of the pipe pile 2 are filled with layered and compacted construction waste 6. The upper part of the construction waste 6 is a plain concrete layer 7 formed by pouring. The upper end surface of the plain concrete layer 7 is lower than the upper port of the pipe pile 2. . The pipe pile cap 3 is located above the plain concrete layer 7, and is fixedly connected with the plain concrete layer 7. The column pier 4 is installed above the pipe pile cap 3, and the column pier 4 is a reinforced concrete conical Platform, the central hole of column pier 4 is coaxial with conical frustum.

柱墩4通过锚固钢筋8与管桩承台3连接,锚固钢筋8有多根,锚固钢筋8围绕中心孔呈内外两层的环形分布,锚固钢筋8围绕中心孔形成的两层圆环同心,所有锚固钢筋8的下端延伸至素混凝土层7的下端面。塔筒基础环5的下部竖直安装在柱墩4的中心孔内,塔筒基础环5、柱墩4的中心孔和管桩2均同轴。The column pier 4 is connected to the pipe pile cap 3 through the anchoring steel bars 8. There are multiple anchoring steel bars 8, and the anchoring steel bars 8 are distributed in a ring around the center hole in two layers, the two layers of rings formed by the anchoring bars 8 are concentric around the center hole. The lower ends of all the anchor bars 8 extend to the lower end surface of the plain concrete layer 7 . The bottom of the tower foundation ring 5 is vertically installed in the center hole of the pier 4, and the tower foundation ring 5, the center hole of the pier 4 and the pipe pile 2 are all coaxial.

根据设计要求开挖基坑,在挖好的基坑底部浇筑10cm厚钢筋混凝土底板1,浇筑底板1的混凝土采用C20混凝土。底板浇筑完成以后,进行管桩2施工,首先进行管桩2的钢筋笼绑扎,然后进行安装管桩2的模板,浇筑C40混凝土,要求管桩2的壁厚达到40cm。拆除管桩2的模板后,对管桩2内部填充建筑垃圾6,要求建筑垃圾6的块体体积不宜过大,避免填充之后产生大的空隙,在完成预定的填充高度后,对已填充的建筑垃圾6进行分层压实。Excavate the foundation pit according to the design requirements, pour a 10cm thick reinforced concrete bottom slab 1 at the bottom of the excavated foundation pit, and use C20 concrete as the concrete for the poured bottom slab 1. After the bottom plate is poured, the construction of the pipe pile 2 is carried out. First, the steel cage of the pipe pile 2 is bound, and then the formwork of the pipe pile 2 is installed, and C40 concrete is poured. The wall thickness of the pipe pile 2 is required to reach 40cm. After removing the formwork of the pipe pile 2, fill the interior of the pipe pile 2 with construction waste 6. It is required that the block volume of the construction waste 6 should not be too large to avoid large gaps after filling. After the predetermined filling height is completed, the filled The construction waste 6 is compacted in layers.

布设锚固钢筋8,对管桩2内浇筑C40形成素混凝土层7,素混凝土层的上端面距离管桩2上端口20cm。在素混凝土层7的上端面进行管桩承台3的钢筋笼绑扎,并浇筑C40混凝土,厚度为40cm,锚固钢筋8的下端锚固在素混凝土层7和管桩承台3内。管桩承台3上固定安装塔筒基础环5,在塔筒基础环5的周围绑扎柱墩4的钢筋笼,将柱墩4的模板安装完毕后,进行柱墩4的混凝土浇筑,柱墩采用C40混凝土。最后,对开挖基坑时产生的弃土进行回填,将回填土9填于柱墩4的周边并压实,混凝土达到设计强度后,进行风机塔架及后续设备的安装。Arrange anchoring steel bars 8, pour C40 into the pipe pile 2 to form a plain concrete layer 7, and the upper end surface of the plain concrete layer is 20cm away from the upper port of the pipe pile 2. Carry out the reinforcement cage binding of pipe pile cap 3 on the upper end face of plain concrete layer 7, and pour C40 concrete, thickness is 40cm, the lower end of anchoring steel bar 8 is anchored in plain concrete layer 7 and pipe pile cap 3. The tower foundation ring 5 is fixedly installed on the pipe pile cap 3, and the steel cage of the pier 4 is bound around the foundation ring 5 of the tower. After the formwork of the pier 4 is installed, the concrete pouring of the pier 4 is carried out. Use C40 concrete. Finally, backfill the spoil generated when excavating the foundation pit, fill the backfill soil 9 around the pier 4 and compact it, and install the fan tower and subsequent equipment after the concrete reaches the design strength.

该新型风电塔架基础结构简单,一方面在施工建设中能减少钢筋和混凝土的用量,节约资源能源,降低建设成本,另一方面优化了建筑垃圾的处理方式,将其转化为建筑资源进行再利用,达到废物再利用的目的。能满足大型风机塔架基础的承载力要求。The basic structure of the new wind power tower is simple. On the one hand, it can reduce the amount of steel and concrete used in construction, save resources and energy, and reduce construction costs. On the other hand, it optimizes the treatment of construction waste and converts it into construction resources for recycling. Utilize to achieve the purpose of waste reuse. It can meet the bearing capacity requirements of large wind turbine tower foundations.

当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present utility model are also acceptable. Should belong to the protection scope of the present utility model.

Claims (5)

1. fill the novel wind power tower foundation of building waste, comprise base plate, pile tube, pile tube cushion cap, stub and tower barrel base ring, it is characterized in that, described pile tube is arranged on base plate, and the lower end of pile tube is fixedly connected with integral with base plate; Middle part in pile tube and the under-filled building waste having compaction in layers, the top of described building waste is the plain concrete layer of building formation, and the upper surface of plain concrete layer is lower than the upper port of pile tube; Described pile tube cushion cap is seated in the top of plain concrete layer, and be fixedly connected with integral with plain concrete layer, stub is installed on the top of pile tube cushion cap, and stub is connected with pile tube cushion cap by anchor bar, and the lower vertical of tower barrel base ring is arranged in the centre bore of stub.
2. the novel wind power tower foundation of filling building waste according to claim 1, is characterized in that, described stub is the frustum of a cone of steel concrete, and the centre bore of stub is coaxial with the frustum of a cone.
3. the novel wind power tower foundation of filling building waste according to claim 1, it is characterized in that, described anchor bar has many, and anchor bar forms inside and outside two-layer annular spread around tower barrel base ring, and the lower end of all anchor bars extends to the lower surface of plain concrete layer.
4. the novel wind power tower foundation of filling building waste according to claim 1, is characterized in that, the two-layer annulus that described anchor bar is formed around tower barrel base ring is concentric.
5. the novel wind power tower foundation of filling building waste according to claim 1, is characterized in that, described base plate, pile tube, pile tube cushion cap and stub are built by steel concrete and formed.
CN201520536377.9U 2015-07-23 2015-07-23 Fill novel wind -powered electricity generation pylon basis of building rubbish Expired - Fee Related CN204849807U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110273431A (en) * 2019-07-22 2019-09-24 重庆众誉材工科技有限公司 A kind of construction method of the column of the belt conveyer in high landfill area
CN113463518A (en) * 2021-06-21 2021-10-01 中铁十九局集团第五工程有限公司 Anti-leakage construction method for soil between piles of existing bridge pile foundation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110273431A (en) * 2019-07-22 2019-09-24 重庆众誉材工科技有限公司 A kind of construction method of the column of the belt conveyer in high landfill area
CN113463518A (en) * 2021-06-21 2021-10-01 中铁十九局集团第五工程有限公司 Anti-leakage construction method for soil between piles of existing bridge pile foundation
CN113463518B (en) * 2021-06-21 2022-12-09 中铁十九局集团第五工程有限公司 Anti-leakage construction method for soil between piles of existing bridge pile foundation

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