CN204844905U - Film is compound automation line in advance - Google Patents

Abstract

The utility model discloses a film is compound automation line in advance, including compound in advance host computer, iron teeth loading attachment, well gluey diverting device and film draw gear, cutting device, be equipped with pressing mechanism and well glue deciliter device, film shedder in advance in the compound host computer, the utility model discloses a production line adopts the modularized design, realizes therefrom expecting on glues, primer, the iron teeth that the film compounds in advance, rolls off the production line, the fixed length is cut out and packs into and save the full automatization of dolly, eliminated totally film and iron teeth because of manual emission, draw the quality problems that cause to greatly promote production efficiency.

Description

The pre-compound automatic production line of film

Technical field

The utility model relates to rubber belt track manufacturing technology field, refers more particularly to a kind of pre-compound automatic production line of film reducing labour intensity, improve production efficiency and product quality.

Background technology

Iron teeth pitch template is placed and satisfactoryly extrudes sizing material, and be bumped into the iron teeth of specified quantity and specification wherein, the technical process being made into the die-filling parts of standard quality is pre-compound, at the pre-compound tense of film, need symmetrical, equidistant for the iron teeth of specified quantity be placed in pattern hole, corresponding thin film is covered up and down and with specific purpose tool tamping in order, with fixing iron teeth at iron teeth.

The pre-compound semi-automatic production line of existing film, its working (machining) efficiency is low, putting position the visually observing and manually putting entirely by operating personnel of iron teeth, iron teeth places low precision, labour intensity is large, cause product quality not high, production efficiency is low, the use requirement of vulcanizer cannot be reached far away, in addition, owing to needing a dead lift between each procedure of processing, regulate, control, not only consuming time longer, and it is also higher for the technical requirement of operating personnel, messy Equipments Setting also makes operating efficiency differ, repair density increases, the needs of pre existing laminating production cannot be met.

Utility model content

The utility model mainly solve existing semi-automatic film pre-multiple working automaticity low, waste time and energy and higher technical problem required to operating personnel; Provide a kind of pre-compound automatic production line of film reducing labour intensity, improve production efficiency and product quality.

In order to solve the technical problem of above-mentioned existence, the utility model mainly adopts following technical proposals:

The pre-compound automatic production line of a kind of film of the present utility model, for the pre-compound of rubber belt track film, described pre-compound film is made up of the primer stacked successively, middle glue and the iron teeth be embedded between the two, and described production line comprises:

Pre-composite host, for the pressing of middle glue, primer and iron teeth, the mainframe comprising Hubei Province formula structure and the laminating mechanism be located on mainframe, middle glue, primer and iron teeth to be laminated are all placed in the mouth of Hubei Province, glue coupling or uncoupling means and film stripper apparatus in being also provided with in the mouth of Hubei Province;

Laminating mechanism, comprise entablature, sill and pressing oil cylinder, described pressing oil cylinder be located at mainframe top and direction down, described entablature is located at the upper E Kou of mainframe and is connected with pressing oil cylinder piston club head, entablature stretches with pressing cylinder piston rod and is elevated, entablature bottom surface is installed with patrix, and described sill to be located under mainframe on E Kou, sill is installed with the counterdie matched with described patrix;

Middle glue coupling or uncoupling means, is positioned in the middle part of the mouth of Hubei Province, is separated with laminating for middle glue and primer;

Film stripper apparatus, is positioned in the middle part of the mouth of Hubei Province, for the pre-compound film after shaping the demoulding with lift;

Iron teeth feeding device, for iron teeth put and automatically send into be laminated in the mouth of pre-composite host Hubei Province between glue and primer;

Middle glue let-off gear(stand), deposits the derivation of the in place of dolly and middle glue for middle film, comprise middle glue strainer; Primer let-off gear(stand), deposits the derivation of the in place of dolly and primer for primer volume;

Film draw-gear, for the traction of the pre-compound film after shaping, and exports to cutting means;

Cutting means, the fixed length for pre-compound film cuts and sends into film storage dolly;

Control device, for control the pre-recombination process of film film transmission, pressing, derive, cut and deposit, and the safeguard protection of production process;

Production line adopts modularized design, realize therefrom glue, primer, iron teeth are expected that film rolls off the production line, fixed length cutting load the full-automation storing dolly, and all operations is integrated in the controller with touch screen, have that all data can show, can control, adjustable function, and novel pressing mode, by original bottom initiatively jacking pressing change top into and initiatively to decline pressing, both pressing oil cylinder capacity and pressing energy resource consumption had been reduced, also simplify the structural design of main frame, reduce manufacturing cost.

As preferably, described middle glue coupling or uncoupling means comprises and to be fixedly arranged in the middle part of the mouth inwall of pre-composite host Hubei Province and length is greater than the base plate of Hubei Province mouth width, to be placed on base plate and can along the holder of floor length direction left and right translation and the transmission mechanism driving holder, described holder is provided with the separate roller perpendicular to holder surface, come from the middle film of glue let-off gear(stand) around on separate roller, the use of separate roller, in bonding of fitting mutually because of Action of Gravity Field when original pre-compound film is derived, glue and primer can be raised like a cork, be convenient to inserting of iron teeth, after iron teeth embeds primer, middle glue can cover again very easily again have been inlayed on the primer of iron teeth, decrease the physical demands that film lifts fortune and conveyance, substantially increase the speed of response of film.

As preferably, described film device for removing scum comprises mould emptier and lift mechanism, described mould emptier comprises the stripper plate be embedded in the middle part of counterdie and the demoulding oil jar being positioned at lower E Kou bottom and jacking stripper plate, described lift mechanism comprises the rear idler assembly being placed in pre-composite host Hubei Province mouth rear wall and the front idler assembly being placed in epistome, Hubei Province, described rear idler assembly comprises rear carrying roller and promotes the rear carrying roller cylinder of rear carrying roller, described front idler assembly comprises front carrying roller and promotes the front carrying roller cylinder of front carrying roller, front carrying roller and rear carrying roller hold outer half side of the pre-compound film after the demoulding and interior half side respectively, to be embedded in counterdie and the stripper plate that can upwards eject, make shaping after pre-compound film can eject from counterdie fast, front two rows carrying roller then can lift pre-compound film, be convenient to the traction conveying of film.

As preferably, described front idler assembly also comprises bull stick, described front support roller sleeve is located on bull stick and also can be rotated with bull stick, described front carrying roller cylinder is two, before two platforms, carrying roller cylinder piston rod head is connected with the both ends of bull stick respectively, the swing clamp cylinder that bull stick can be driven to rotate is provided with in the middle part of bull stick, when front carrying roller uses, stretched by the top of front carrying roller cylinder piston rod, carrying roller rises by bull stick jack-up and before driving whole row, and swing clamp cylinder drives bar rotation 90 °, make the front carrying roller also half-twist be sheathed on bull stick, front carrying roller transfers to towards the level of E Kou from state vertically downward, be placed in the bottom surface of the pre-compound film after the demoulding and lift film, the structure of assembly is very simple and control is convenient.

As preferably, described iron teeth feeding device comprises stand, be located at the iron teeth bracket of stand end face, iron teeth delivery device and iron teeth grasping mechanism, described iron teeth bracket is provided with iron teeth jig, described iron teeth arrangement is positioned in described iron teeth jig, adopt the design of iron teeth jig, the arrangement of iron teeth and spacing adjustment is made to become very convenient, completely eliminate the product quality problem that iron teeth position is caused because manual discharge is inaccurate, coordinate automatic propelling movement and the crawl of iron teeth, what greatly reduce iron teeth inlays the time, accelerate iron teeth and insert speed, be conducive to the lifting of production efficiency.

As preferably, described stand is table shape structure, stand desktop is provided with slide rail along the longitudinal depth direction of stand desktop and iron teeth carriage drive mechanism, described iron teeth bracket to be placed on described slide rail and to slide along slide rail, the middle part of stand desktop is provided with door shaped stent, two root posts of described door shaped stent are divided into the left and right sides edge of stand desktop, the spacing of two root posts is greater than the left and right width of iron teeth bracket, stand desktop is divided into the working region at rear and the preparation region in front by door shaped stent, stand desktop is divided into and prepares region and working region, make operating personnel can carry out putting in order of iron teeth in the place away from pre-composite host, security is good.

As preferably, described iron teeth delivery device comprises guide rod, push cylinder and capture frame, described guide rod and propelling movement cylinder are horizontally disposed with and are fixedly arranged on described door shaped stent, direction is stretched towards stand desktop rear in the top pushing cylinder piston rod, described crawl frame and guide rod end and to push cylinder piston club head affixed and move along guide rod, capture frame initial position and be positioned at the working region of stand desktop and the retracted state of corresponding propelling movement cylinder piston rod, described iron teeth grasping mechanism comprises being fixedly arranged in and to capture on frame and with the crawl cylinder of vertical be placed in the suction cup carrier capturing cylinder piston club head, described suction cup carrier is provided with some magnechucks, described magnechuck is corresponding with the iron teeth in described iron teeth jig, magnechuck is adopted to attract iron teeth, and combine the effect capturing cylinder and push cylinder, make the structure of iron teeth feeding device simple and safe and reliable.

As preferably, described film draw-gear comprises traction frame and is placed in the swing mechanism in traction frame, hold-down mechanism, described swing mechanism comprises traction platform and pitching cylinder, described traction platform is provided with endless belt conveyer, the left end of traction platform is articulated with traction central rack, traction platform dextral end is connected with the piston rod head of described pitching cylinder, traction platform is that fulcrum carries out pitching with pin joint, described pre-compound film is flat on and draws on platform and move with conveyer belt, described hold-down mechanism comprises pressure roller cylinder and is placed in the pressure roller of pressure roller cylinder piston club head, described pressure roller cylinder is placed in hauling machine top of the trellis, to stretch out with pressure roller cylinder piston rod and the pressure roller that declines compresses the upper surface of pre-compound film, swingable traction platform is when the initial bit tilted, concordant with film to be laminated, be convenient to the pressing of film, and when the traction position of level, then concordant with the height of the pre-compound film risen after the demoulding, be equipped with the downforce of pressure roller to film of decline, be convenient to the traction conveying of film, reduce resistance during traction.

As preferably, described film draw-gear also comprises the meter tooth device be located in the middle part of described traction platform, and the iron teeth quantity in the film that the measurable traction platform of meter tooth device passes through, for the film cutting being delivered to Scissoring device provides signal, ensure the fixed length cutting of film, film uniformity is good.

As preferably, before pre-composite host, be provided with human body sensor, when close to operating personnel cross from pre-composite host, human body sensor sends signal, can suspend bonding processes immediately, and production line stops, the generation of Accident prevention.

The pre-combined producing tech of a kind of film, step is as follows:

A. the preparatory stage

Middle film is deposited dolly and is entered middle glue derivation working position by middle glue let-off gear(stand), middle glue to be wound on the separate roller of middle glue coupling or uncoupling means by middle glue let-off gear(stand) and to guide in counterdie, primer volume is deposited dolly and is entered primer and derive working position, to be guided by primer and be laid in counterdie by primer let-off gear(stand);

Iron teeth bracket moves to the preparation region of stand desktop, and operating personnel are manual puts into iron teeth jig by iron teeth;

B. middle glue separation phase

The separate roller moved on the right side of the mouth of pre-composite host Hubei Province moves from right to left, drives inter-adhesive middle glue to separate with primer, the action of middle glue strainer, tighten up middle glue, be convenient to inserting of iron teeth, meanwhile, iron teeth feeding device also moves to the dead ahead of E Kou along the track before pre-composite host;

C. the iron teeth material loading stage

Iron teeth bracket moves to working region along the slide rail on stand desktop from preparation region, subsequently, crawl cylinder piston rod stretches out and makes magnechuck decline be adjacent to and hold iron teeth, crawl cylinder piston rod bounces back, and push cylinder piston rod and protract, iron teeth is mentioned in iron teeth jig and sends into the primer laid in the mouth of pre-composite host Hubei Province, capture cylinder piston rod again to stretch out, iron teeth is embedded primer surface, finally, magnechuck dead electricity, captures cylinder and pushes the reset of cylinder retraction, complete iron teeth inlaying on primer;

D. the middle glue laminating stage

Separate roller shifts to right side again from the left side of pre-composite host E Kou, drive glue in being originally separated with primer to be covered on iron teeth, complete the in place of primer, middle glue and iron teeth;

E. film bonding phase

Pressing cylinder piston rod stretches out, and drive entablature to decline, make patrix laminating on counterdie, under the pressure force effect of pressing oil cylinder, the middle glue be superimposed, primer and iron teeth pressing form pre-compound film;

F. film ejection phase

After completing pressing, pressing cylinder piston rod bounces back, drive entablature and patrix to rise to reset, simultaneously, stripper plate rises under the effect of demoulding oil jar, promote pre-compound film and depart from counterdie, then, after a row, carrying roller stretches out forward under the promotion of rear carrying roller cylinder, lifts the interior half side of pre-compound film, and carrying roller rises and swings flat stretching backward under the promotion of front carrying roller cylinder and the effect of rotary cylinder before a row, lift the outer half side of pre-compound film, finally, demoulding oil jar piston rod bounces back, drive flask board to decline to reset, complete the demoulding of pre-compound film;

G. the stage derived by film

Traction platform upwards swings under pitching cylinder action, level is gone to from heeling condition, the right side of traction platform is concordant with the pre-compound film lifted, now, pressure roller cylinder piston rod stretches out band dynamic pressure roller and presses down, make pre-compound film tightly be affixed with the conveyer belt on traction platform and move forward with the movement of conveyer belt, film is sent into Scissoring device and is carried out fixed length cutting, and the length of cutting is measured by the meter tooth device be arranged in the middle part of traction platform and controlled;

H. the stage deposited by film

The pre-compound film of the fixed length that cutting completes, sends into film storage dolly successively.

The beneficial effects of the utility model are: production line adopts modularized design, realize therefrom glue, primer, iron teeth is expected film rolls off the production line, fixed length cutting also loads the full-automation storing dolly, and all operations is integrated in the controller with touch screen, there are all data can show, can control, adjustable function, and novel pressing mode, by original bottom initiatively jacking pressing change top into and initiatively to decline pressing, both pressing energy ezpenditure had been reduced, also main machine structure design has been simplified, middle glue coupling or uncoupling means then makes the middle glue of original bonding and primer raise like a cork, be convenient to inserting of iron teeth, and after iron teeth is inlaid into primer, middle glue can cover on primer again very easily again, decrease the physical demands of film carrying, substantially increase the speed of response of film, and the use of iron teeth feeding device, the arrangement of iron teeth and spacing adjustment is made to become very convenient, completely eliminate the product quality problem that iron teeth position is caused because manual discharge is inaccurate, coordinate automatic propelling movement and the crawl of iron teeth, greatly reduce iron teeth and inlay the time on primer, be conducive to the lifting of production efficiency.

Accompanying drawing explanation

Fig. 1 is automatic production line schematic diagram of the present utility model.

Fig. 2 is the structural representation of pre-compound film.

Fig. 3 is the pre-composite host structural representation in Fig. 1.

Fig. 4 is the schematic side view of Fig. 3 structure.

Fig. 5 is the structural representation of the middle glue coupling or uncoupling means in Fig. 1.

Fig. 6 is middle glue and primer released state schematic diagram.

Fig. 7 is the structural representation of the iron teeth feeding device in Fig. 1.

Fig. 8 is the schematic side view of Fig. 7 structure.

Fig. 9 is the structural representation of the film draw-gear in Fig. 1.

1. pre-compound films in figure, 11. primers, glue in 12., 13. iron teeths, 2. pre-composite host, 21. mainframes, 22. entablatures, 23. sills, 24. pressing oil cylinders, 25. patrixes, 26. counterdies, 3. glue coupling or uncoupling means in, 31. base plates, 32. holders, 33. transmission mechanisms, 34. separate rollers, 4. film stripper apparatus, 41. stripper plates, 42. demoulding oil jars, idler assembly after 43., carrying roller after 431., carrying roller cylinder after 432., idler assembly before 44., carrying roller before 441., carrying roller cylinder before 442., 443. bull stick, 444. swing clamp cylinder, 5. iron teeth feeding device, 51. stands, 52. iron teeth brackets, 53. iron teeth jigs, 54. slide rails, 55. door shaped stents, 56. push cylinder, 57. capture frame, 58, capture cylinder, 59. suction cup carrier, 6. glue let-off gear(stand) in, 61, middle glue strainer, 7. primer let-off gear(stand), 8. film draw-gear, 81. traction frames, 82. traction platforms, 83. pitching cylinders, 84. conveyer belts, 85. pressure roller cylinders, 86. pressure rollers, 87. tooth devices, 9. film Scissoring device, 91. film storage dollies.

Detailed description of the invention

Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.

Embodiment: the pre-compound automatic production line of a kind of film of the present embodiment, for the pre-compound of rubber belt track film, pre-compound film 1 as shown in Figure 2, is composited by the primer 11 stacked successively, middle glue 12 and the iron teeth 13 be embedded between the two, production line as shown in Figure 1, comprising:

Pre-composite host 2, for the pressing of middle glue, primer and iron teeth, as shown in Figure 3 and Figure 4, the mainframe 21 that pre-composite host comprises Hubei Province formula structure and the laminating mechanism be located on mainframe, middle glue, primer and iron teeth to be laminated are all placed in the mouth of Hubei Province, glue coupling or uncoupling means and film stripper apparatus in being also designed with in the mouth of Hubei Province;

Laminating mechanism, comprise entablature 22, sill 23 and pressing oil cylinder 24 and guide pillar, pressing oil cylinder is two, be arranged on mainframe top and direction down, guide pillar is 4 and passes the upper E Kou of frame, entablature is placed in the upper E Kou of mainframe and is connected with pressing oil cylinder piston club head, entablature can move up and down along guide pillar with the reduction of pressing cylinder piston rod, entablature bottom surface is provided with patrix 25, sill is arranged on the lower E Kou of mainframe, sill is provided with the counterdie 26 matched with patrix, upper die and lower die form the pressing mold of the pre-compound of film;

Middle glue coupling or uncoupling means 3, is positioned in the middle part of the mouth of Hubei Province, is separated with laminating for middle glue and primer;

Film stripper apparatus 4, is positioned in the middle part of the mouth of Hubei Province, for the pre-compound film after shaping the demoulding with lift;

Iron teeth feeding device 5, for iron teeth put and automatically to send into be laminated in the mouth of pre-composite host Hubei Province in be embedded in primer between glue and primer;

Middle glue let-off gear(stand) 6, deposits the derivation of the in place of dolly and middle glue for middle film, comprise middle glue strainer, and in guarantee, glue and primer derive arranging up and down of position and tightening up of middle glue;

Primer let-off gear(stand) 7, deposits the derivation of the in place of dolly and primer for primer volume;

Film draw-gear 8, for the traction of the pre-compound film after shaping, and exports to film-cutting device;

Film-cutting device 9, the fixed length for pre-compound film cuts and sends into film storage dolly 91;

Control device, for control the pre-recombination process of film film transmission, pressing, derive, cut and deposit, and the safeguard protection of production process.

Middle glue coupling or uncoupling means wherein as shown in Figure 5, comprise to be arranged in the middle part of the mouth inwall of pre-composite host Hubei Province and length be greater than Hubei Province mouth width base plate 31, to be placed on base plate and can along the holder 32 of floor length direction left and right translation and the transmission mechanism 33 driving holder, holder is provided with two unpowered separate rollers 34 perpendicular to holder surface, as shown in Figure 6, the middle film coming from glue let-off gear(stand) is on separate roller and can moving to left and be separated with primer with separate roller, accordingly, middle glue also can move to right with separate roller and covers on primer.

Film device for removing scum wherein as shown in Figure 4, comprise mould emptier and lift mechanism, mould emptier comprises and is embedded at stripper plate in the middle part of counterdie 41 and is positioned at lower E Kou bottom and can the demoulding oil jar 42 of jacking stripper plate, lift mechanism comprises the rear idler assembly 43 being placed in Hubei Province mouth rear wall and the front idler assembly 44 being placed in epistome, Hubei Province, rear idler assembly comprises rear carrying roller and promotes the rear carrying roller cylinder of rear carrying roller, rear carrying roller in a row stretches out and half side in pre-compound film after holding the demoulding from Hubei Province mouth rear wall under rear carrying roller cylinder action, and front idler assembly as shown in Figure 6, comprise front carrying roller 441, promote front carrying roller cylinder 442 and the bull stick 443 of front carrying roller, front support roller sleeve in a row is contained on bull stick, front carrying roller cylinder is two, before two platforms, carrying roller cylinder piston rod head is connected with the both ends of bull stick and can jacking bull stick respectively, the swing clamp cylinder 444 that bull stick can be driven to rotate is designed with in the middle part of bull stick, swing clamp cylinder then can drive bar rotation certain angle, front carrying roller is swung backward from hang be the level of state and hold outer half side of pre-compound film, front carrying roller and rear carrying roller are unpowered roller.

Iron teeth feeding device wherein as shown in Figure 7 and Figure 8, comprise stand 51, be located at the iron teeth bracket 52 of stand end face, iron teeth delivery device and iron teeth grasping mechanism, iron teeth bracket is fixed with iron teeth jig 53, iron teeth can be placed in iron teeth jig, the iron teeth jig of different size may correspond to the iron teeth of different size and spacing, stand is table shape structure, stand desktop is provided with two one slide rails 54 along the longitudinal depth direction of stand desktop and iron teeth carriage drive mechanism, iron teeth bracket slides along slide rail by the promotion of driving mechanism, the middle part of stand desktop is designed with door shaped stent 55, the left and right sides that two root posts of door shaped stent separate from stand desktop along and between column spacing be greater than the left and right width of iron teeth bracket, stand desktop is divided into the working region at rear and the preparation region in front by door shaped stent, iron teeth delivery device comprises guide rod, push cylinder 56 and capture frame 57, guide rod and propelling movement cylinder are all horizontally disposed with and are arranged on the crossbeam of door shaped stent, direction is stretched towards stand desktop rear in the top pushing cylinder piston rod, capture frame and guide rod end and to push cylinder piston club head affixed and move along guide rod under pushing cylinder action, capture frame initial position and be positioned at the working region of stand desktop and the retracted state of corresponding propelling movement cylinder piston rod, iron teeth grasping mechanism comprise be arranged on to capture bottom frame and perpendicular to stand desktop crawl cylinder 58 and be fixed on the suction cup carrier 59 capturing cylinder piston club head, suction cup carrier is designed with and the magnechuck one to one of the iron teeth in iron teeth jig.

Film draw-gear wherein as shown in Figure 9, the swing mechanism comprising traction frame 81 and be placed in traction frame, hold-down mechanism, swing mechanism comprises traction platform 82 and pitching cylinder 83, traction platform is designed with endless belt conveyer 84 and meter tooth device 87, the left end of traction platform is articulated with traction central rack, right-hand member is connected with the piston rod head of pitching cylinder, traction platform can pin joint be that fulcrum carries out pitching, pre-compound film is flat on and draws on platform and move with conveyer belt, simultaneously, meter tooth device is measurable by the iron teeth quantity in film, for next step fixed length cutting provides signal, hold-down mechanism comprises pressure roller cylinder 85 and is placed in the pressure roller 86 of pressure roller cylinder piston club head, pressure roller cylinder is placed in hauling machine top of the trellis, under traction duty, traction platform upwards swings into horizontal, contour with pre-compound film, pressure roller cylinder piston rod stretches out downwards and declines with dynamic pressure roller and be pressed on the upper surface of pre-compound film, increase frictional force between the two, film moves to Scissoring device with conveyer belt, film carries out cut-out at this and cuts out, cutter of cutting out in Scissoring device presses down according to meter tooth signal, and with cut out chopping block and coordinate, cut off film, fixed length film is subsequently under the effect of the press roll component that rolls off the production line, direct feeding film storage dolly is deposited, film storage dolly adopts Liftable type structure, making the film of the dolly the superiors deposit plane remains with to cut out chopping block contour, film transport is more accurately facilitated, when film piled by dolly, then can pull out fully loaded dolly, again unloaded dolly is pushed, continue to deposit.

The pre-laminating production process of film is as follows:

First be preparation, primer volume is deposited dolly and send into primer derivation working position, primer is guided by primer let-off gear(stand) and is laid in counterdie, middle film is deposited dolly and transfer to middle glue derivation working position by middle glue let-off gear(stand), subsequently middle glue derived and be wound on two separate rollers of middle glue coupling or uncoupling means respectively, finally draw and be laid on the primer in counterdie, simultaneously, iron teeth bracket in iron teeth feeding device moves to the preparation region of stand desktop, and iron teeth can be placed in iron teeth jig by operating personnel by hand one by one.

Further, the action of middle glue coupling or uncoupling means, the separate roller be positioned on the right side of the mouth of pre-composite host Hubei Province starts to move from right to left, drive and start the middle glue be wound on separate roller, originally inter-adhesive primer is separated with middle glue, larger gap is formed between middle glue and primer, be convenient to inserting of iron teeth, now, the also action of middle glue strainer, makes middle glue tighten up, and prevents from middle glue sagging and affect iron teeth pushing, meanwhile, the iron teeth feeding device having put iron teeth moves to the dead ahead of E Kou along the track before pre-composite host.

Further, start the material loading of iron teeth, now iron teeth bracket be fully loaded with iron teeth along the slide rail on stand desktop from preparation region move to working region, crawl cylinder piston rod stretches out and crawl frame is declined, be arranged on the suction cup carrier captured on frame decline and be adjacent to iron teeth, magnechuck obtains electric and holds iron teeth, then, crawl cylinder piston rod bounces back, and push cylinder piston rod and protract, iron teeth mention in iron teeth jig and with crawl frame send into be separated in the mouth of pre-composite host Hubei Province between glue and primer, capture cylinder piston rod again to stretch out, iron teeth is embedded in primer, magnechuck dead electricity, capture cylinder and push cylinder and all to bounce back reset, finally, iron teeth bracket is return and is prepared region, iron teeth feeding device returns initial position, complete the material loading of this iron teeth, and the iron teeth preparing next group is put.

Now further, middle glue coupling or uncoupling means starts again, and separate roller shifts to right side from the left side of pre-composite host E Kou, drives glue in being originally separated with primer again to cover on primer, completes the in place of primer, middle glue and iron teeth.

Next step, enter the pressing of film, now, pressing cylinder piston rod stretches out downwards, promote entablature to decline along guide pillar, make patrix and counterdie matched moulds, under the pressure force effect of pressing oil cylinder, the middle glue stacked successively, primer and iron teeth pressing form pre-compound film, after completing pressing, pressing cylinder piston rod bounces back, drive entablature and patrix to rise to reset, simultaneously, stripper plate rises under the effect of demoulding oil jar, promote pre-compound film and depart from counterdie, subsequently, after one row, carrying roller stretches out forward under the promotion of rear carrying roller cylinder, insert the below of the later half side of film, can lift in pre-compound film half side when stripper plate declines and resets, and carrying roller rises under the promotion of front carrying roller cylinder and the effect of rotary cylinder before a row, front carrying roller swings and horizontal backward, insert the below of the first half side of film, outer half side of film is lifted when stripper plate declines and resets, finally, when after after carrying roller and front carrying roller put in place all, demoulding oil jar piston rod bounces back, drive flask board to decline to reset, complete the demoulding of pre-compound film, now, pre-compound film horizontal at the rollgang be made up of front carrying roller and rear carrying roller.

Finally, shaping pre-compound film rolls off the production line, traction platform upwards swings under the effect of pitching cylinder, level is gone to from heeling condition, the right side of traction platform is concordant with the pre-compound film lifted, simultaneously, pressure roller cylinder piston rod stretches out band dynamic pressure roller and presses down, pre-compound film is tightly affixed with the conveyer belt on traction platform, due to frictional force between the two, film is moved forward with the movement of conveyer belt, film is fed through Scissoring device and carries out fixed length cutting, the length of cutting is measured by the meter tooth device be arranged in the middle part of traction platform and is controlled, the pre-compound film of fixed length after cutting completes, then can send into film storage dolly successively.

In description of the present utility model, technical term " on ", D score, " front ", " afterwards ", " left side ", " right side ", " indulge ", " horizontal stroke ", " interior ", " outward " etc. represent that direction or position relationship are based on direction shown in the drawings or position relationship, be only for convenience of description with understand the technical solution of the utility model, more than illustrate and not restriction has been done to the utility model, the utility model is also not limited only to the citing of above-mentioned explanation, the change that those skilled in the art make in essential scope of the present utility model, remodeling, increase or replace, all should be considered as protection domain of the present utility model.

Claims (9)

1. the pre-compound automatic production line of film, for the pre-compound of rubber belt track film, described film (1) is made up of the primer stacked successively (11), middle glue (12) and the iron teeth (13) be embedded between the two, it is characterized in that: described production line comprises

Pre-composite host (2), for the pressing of middle glue, primer and iron teeth, the mainframe (21) comprising Hubei Province formula structure and the laminating mechanism be located on mainframe, middle glue, primer and iron teeth to be laminated are all placed in the mouth of Hubei Province, glue coupling or uncoupling means and film stripper apparatus in being also provided with in the mouth of Hubei Province;

Laminating mechanism, comprise entablature (22), sill (23) and pressing oil cylinder (24), described pressing oil cylinder be located at mainframe top and direction down, described entablature is located at the upper E Kou of mainframe and is connected with pressing oil cylinder piston club head, entablature stretches with pressing cylinder piston rod and is elevated, entablature bottom surface is installed with patrix (25), and described sill to be located under mainframe on E Kou, sill is installed with the counterdie (26) matched with described patrix;

Middle glue coupling or uncoupling means (3), is positioned in the middle part of the mouth of Hubei Province, is separated with laminating for middle glue and primer;

Film stripper apparatus (4), is positioned in the middle part of the mouth of Hubei Province, for the pre-compound film demoulding after shaping;

Iron teeth feeding device (5), for iron teeth put and automatically send into be laminated in the mouth of pre-composite host Hubei Province between glue and primer;

Middle glue let-off gear(stand) (6), deposits the derivation of the in place of dolly and middle glue for middle film, comprise middle glue strainer (61);

Primer let-off gear(stand) (7), deposits the derivation of the in place of dolly and primer for primer volume;

Film draw-gear (8), for the traction of the pre-compound film after shaping, and exports to film-cutting device;

Film-cutting device (9), the fixed length for pre-compound film cuts and sends into film storage dolly (91);

Control device, for control the pre-recombination process of film film transmission, pressing, derive, cut and deposit

Put, and the safeguard protection of production process is provided.

2. the pre-compound automatic production line of a kind of film according to claim 1, it is characterized in that: described middle glue coupling or uncoupling means (3) comprise to be fixedly arranged in the middle part of the mouth inwall of pre-composite host Hubei Province and length be greater than Hubei Province mouth width base plate (31), to be placed on base plate and can along the holder of floor length direction left and right translation (32) and the transmission mechanism (33) driving holder, described holder is provided with the separate roller (34) perpendicular to holder surface, and the middle glue (12) coming from middle glue let-off gear(stand) (6) is wound on separate roller.

3. the pre-compound automatic production line of a kind of film according to claim 1, it is characterized in that: described film device for removing scum (4) comprises mould emptier and lift mechanism, described mould emptier comprises the stripper plate (41) that is embedded in the middle part of counterdie and is positioned at lower E Kou bottom and the demoulding oil jar (42) of jacking stripper plate, described lift mechanism comprises the rear idler assembly (43) being placed in pre-composite host Hubei Province mouth rear wall and the front idler assembly (44) being placed in epistome, Hubei Province, described rear idler assembly comprises rear carrying roller and promotes the rear carrying roller cylinder of rear carrying roller, described front idler assembly comprises front carrying roller (441) and promotes the front carrying roller cylinder (442) of front carrying roller, front carrying roller and rear carrying roller hold outer half side of the pre-compound film (1) after the demoulding and interior half side respectively.

4. the pre-compound automatic production line of a kind of film according to claim 3, it is characterized in that: described front idler assembly (44) also comprises bull stick (443), described front carrying roller (441) is sheathed on bull stick and also can rotates with bull stick, described front carrying roller cylinder (442) is two, before two platforms, carrying roller cylinder piston rod head is connected with the both ends of bull stick respectively, is provided with the swing clamp cylinder (444) that bull stick can be driven to rotate in the middle part of bull stick.

5. the pre-compound automatic production line of a kind of film according to claim 1, it is characterized in that: described iron teeth feeding device (5) comprises stand (51), is located at the iron teeth bracket (52) of stand end face, iron teeth delivery device and iron teeth grasping mechanism, described iron teeth bracket is provided with iron teeth jig (53), and described iron teeth (13) arrangement is positioned in described iron teeth jig.

6. the pre-compound automatic production line of a kind of film according to claim 5, it is characterized in that: described stand is table shape structure, stand desktop is provided with slide rail (54) along the longitudinal depth direction of stand desktop and iron teeth carriage drive mechanism, described iron teeth bracket to be placed on described slide rail and to slide along slide rail, the middle part of stand desktop is provided with door shaped stent (55), two root posts of described door shaped stent are divided into the left and right sides edge of stand desktop, the spacing of two root posts is greater than the left and right width of iron teeth bracket, stand desktop is divided into the working region at rear and the preparation region in front by door shaped stent.

7. the pre-compound automatic production line of a kind of film according to claim 6, it is characterized in that: described iron teeth delivery device comprises guide rod, push cylinder (56) and capture frame (57), described guide rod and propelling movement cylinder are horizontally disposed with and are fixedly arranged on described door shaped stent, direction is stretched towards stand desktop rear in the top pushing cylinder piston rod, described crawl frame and guide rod end and to push cylinder piston club head affixed and move along guide rod, capture frame initial position and be positioned at the working region of stand desktop and the retracted state of corresponding propelling movement cylinder piston rod, described iron teeth grasping mechanism comprises being fixedly arranged in and to capture on frame and with the crawl cylinder (58) of vertical be placed in the suction cup carrier (59) capturing cylinder piston club head, described suction cup carrier is provided with some magnechucks, described magnechuck is corresponding with the iron teeth in described iron teeth jig.

8. the pre-compound automatic production line of a kind of film according to claim 1, it is characterized in that: described film draw-gear (8) comprises traction frame (81) and is placed in the swing mechanism in traction frame, hold-down mechanism, described swing mechanism comprises traction platform (82) and pitching cylinder (83), described traction platform is provided with endless belt conveyer (84), the left end of traction platform is articulated with traction central rack, traction platform dextral end is connected with the piston rod head of described pitching cylinder, traction platform is that fulcrum carries out pitching with pin joint, described pre-compound film (1) is flat on draws on platform and moves with conveyer belt, described hold-down mechanism comprises pressure roller cylinder (85) and is placed in the pressure roller (86) of pressure roller cylinder piston club head, described pressure roller cylinder is placed in hauling machine top of the trellis, to stretch out with pressure roller cylinder piston rod and the pressure roller that declines compresses the upper surface of pre-compound film.

9. the pre-compound automatic production line of a kind of film according to claim 8, is characterized in that: described film draw-gear (8) also comprises the meter tooth device (87) be located in the middle part of described traction platform.