CN204824149U - Hydrochloric acid recovery unit of amino acid is produced to acid system - Google Patents
Hydrochloric acid recovery unit of amino acid is produced to acid system Download PDFInfo
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Abstract
本实用新型公开了一种酸法产氨基酸的盐酸回收装置,属于氨基酸生产技术领域。其中,氨基酸生产系统包括依次设置的水解反应釜、浓缩器、碱中和反应釜、沉淀池、第一板框压滤机和溶解罐等,盐酸回收装置包括回流冷凝管、抽真空结构、冷凝器、稀酸储罐和水洗塔,回流冷凝管设于水解反应釜的顶部且其出气口与冷凝器的进口连接,冷凝器的出气口与抽真空结构连接,水洗塔的废气进口与碱中和反应釜的排气口连接,水洗塔的稀酸出口、浓缩器的冷凝水出口和冷凝器的出液口均与稀酸储罐的进口连接,稀酸储罐的出口和溶解罐的进料口连接。该装置能将废盐酸再次回收利用,用回收的稀盐酸来溶解碱中和得到的沉淀,溶解效果非常好,不但降低了成本,还减少了环境污染。
The utility model discloses a hydrochloric acid recovery device for producing amino acid by an acid method, which belongs to the technical field of amino acid production. Among them, the amino acid production system includes a hydrolysis reactor, a concentrator, an alkali neutralization reactor, a sedimentation tank, a first plate and frame filter press, and a dissolution tank, etc., and the hydrochloric acid recovery device includes a reflux condenser, a vacuum structure, a condensation The reflux condenser is set on the top of the hydrolysis reaction kettle and its gas outlet is connected to the inlet of the condenser. The gas outlet of the condenser is connected to the vacuum pumping structure. The waste gas inlet of the water washing tower is connected to the alkali It is connected to the exhaust port of the reaction kettle, the outlet of the dilute acid of the water washing tower, the outlet of the condensed water of the concentrator and the liquid outlet of the condenser are all connected to the inlet of the dilute acid storage tank, the outlet of the dilute acid storage tank and the inlet of the dissolution tank Feed port connection. The device can recycle the waste hydrochloric acid again, and use the recovered dilute hydrochloric acid to dissolve the precipitate obtained by alkali neutralization. The dissolution effect is very good, which not only reduces the cost, but also reduces environmental pollution.
Description
技术领域 technical field
本实用新型涉及氨基酸生产技术领域,特别涉及一种酸法产氨基酸的盐酸回收装置。 The utility model relates to the technical field of amino acid production, in particular to a hydrochloric acid recovery device for producing amino acid by an acid method.
背景技术 Background technique
由于全球市场对禽类肉制品的巨大需求,禽类的屠宰加工过程中产生大量的羽毛,使得每年羽毛废弃物达数百万吨,这些羽毛如直接废弃,在自然条件下腐烂降解时间长,且腐烂发臭对环境造成污染;如焚烧填埋需大量的人力和物力,还可能造成二次污染,也浪费了宝贵的资源。由于羽毛含有大量的蛋白质,如通过化学的方法将其降解为氨基酸,既避免了羽毛废弃物产生的污染,又具有良好的经济效益,不失为是目前处理羽毛的最好方法。 Due to the huge demand for poultry meat products in the global market, a large amount of feathers are produced during poultry slaughtering and processing, resulting in millions of tons of feather waste every year. If these feathers are discarded directly, they will rot and degrade under natural conditions for a long time and rot The smell pollutes the environment; such as incinerating and landfilling requires a lot of manpower and material resources, it may also cause secondary pollution and waste precious resources. Since feathers contain a large amount of protein, degrading them into amino acids by chemical methods not only avoids the pollution of feather waste, but also has good economic benefits. It is the best way to deal with feathers at present.
目前常规的将羽毛降解为氨基酸方法是酸解法,酸解法将羽毛经物理处理后送入酸解罐内,经多次中和和脱色后得到胱氨酸产品,其过程包括水解、浓缩、碱中和、一母分离、酸中和、一次脱色、二次脱色、氨中和和胱氨酸精制等。 At present, the conventional method of degrading feathers into amino acids is the acid hydrolysis method. The acid hydrolysis method sends the feathers into the acid hydrolysis tank after physical treatment, and obtains the cystine product after repeated neutralization and decolorization. The process includes hydrolysis, concentration, alkali Neutralization, mother separation, acid neutralization, primary decolorization, secondary decolorization, ammonia neutralization and cystine refining, etc.
申请人在实现上述过程时,发现在水解、浓缩和碱中和过程中会产生大量含HCl废气,处理成本高。 When the applicant realized the above process, he found that a large amount of waste gas containing HCl would be generated in the process of hydrolysis, concentration and alkali neutralization, and the treatment cost was high.
发明内容 Contents of the invention
为了解决上述问题,本实用新型的目的在于提供一种酸法产氨基酸的盐酸回收装置,该装置能将废盐酸再次回收利用,不但降低了成本,还减少了环境污染。所述技术方案如下: In order to solve the above problems, the purpose of this utility model is to provide a hydrochloric acid recovery device for amino acid production by acid method, which can recycle waste hydrochloric acid, which not only reduces the cost, but also reduces environmental pollution. Described technical scheme is as follows:
本实用新型实施例提供了一种酸法产氨基酸的盐酸回收装置,其中,氨基酸生产系统包括盐酸回收装置和依次设置的水解反应釜、浓缩器、碱中和反应釜、沉淀池、第一板框压滤机、溶解罐、酸中和反应釜、第二板框压滤机、第一脱色反应釜、第三板框压滤机、第二脱色反应釜、第四板框压滤机、氨中和反应釜及第一离心机等。其中,盐酸回收装置与水解反应釜、第一浓缩器、碱中和反应釜和溶解罐连接用于回收水解反应釜、浓缩器和碱中和反应釜排出的稀盐酸。更具体地,盐酸回收装置包括回流冷凝管、抽真空结构、冷凝器、稀酸储罐和水洗塔等。其中,回流冷凝管设于水解反应釜的顶部且其出气口与冷凝器的进口连接,冷凝器的出气口与抽真空结构连接,水洗塔的废气进口与碱中和反应釜的排气口连接,水洗塔的稀酸出口、浓缩器的冷凝水出口(冷凝水中含有少量稀盐酸)和冷凝器的出液口均与稀酸储罐的进口连接,稀酸储罐的出口和溶解罐的进料口连接用于用回收的稀盐酸溶解第一板框压滤机压滤得到的滤渣。 The embodiment of the utility model provides a hydrochloric acid recovery device for amino acid production by an acid method, wherein the amino acid production system includes a hydrochloric acid recovery device and a hydrolysis reaction kettle, a concentrator, an alkali neutralization reaction kettle, a sedimentation tank, and a first plate Frame filter press, dissolution tank, acid neutralization reaction kettle, second plate and frame filter press, first decolorization reaction kettle, third plate and frame filter press, second decolorization reaction kettle, fourth plate and frame filter press, Ammonia neutralization reactor and first centrifuge, etc. Wherein, the hydrochloric acid recovery device is connected with the hydrolysis reaction kettle, the first concentrator, the alkali neutralization reaction kettle and the dissolution tank for recovering the dilute hydrochloric acid discharged from the hydrolysis reaction kettle, the concentrator and the alkali neutralization reaction kettle. More specifically, the hydrochloric acid recovery device includes a reflux condenser, a vacuum structure, a condenser, a dilute acid storage tank, a water washing tower, and the like. Among them, the reflux condenser is set on the top of the hydrolysis reaction kettle and its gas outlet is connected to the inlet of the condenser, the gas outlet of the condenser is connected to the vacuum structure, and the waste gas inlet of the water washing tower is connected to the exhaust port of the alkali neutralization reaction kettle , the dilute acid outlet of the washing tower, the condensed water outlet of the concentrator (the condensed water contains a small amount of dilute hydrochloric acid) and the liquid outlet of the condenser are all connected to the inlet of the dilute acid storage tank, the outlet of the dilute acid storage tank and the inlet of the dissolution tank The feed port connection is used to dissolve the filter residue obtained by the first plate and frame filter press with recovered dilute hydrochloric acid.
其中,回流冷凝管用于冷却蒸汽,将盐酸回流到水解反应釜中,具体可以为球形、蛇形或直形结构,优选为蛇形回流冷凝管。其中,冷凝器为常见的用于回收的冷凝器。其中,抽真空结构为真空泵,其中,水洗塔为循环水洗塔,其内部设有喷淋头和浓度计,当其浓度达到一定值时,将水洗酸送入稀酸储罐。更进一步地,冷凝器与抽真空结构之间设有碱洗结构用于减少含酸废气对抽真空结构的腐蚀。 Wherein, the reflux condensing pipe is used for cooling steam, and the hydrochloric acid is refluxed into the hydrolysis reaction kettle, specifically, it can be a spherical, serpentine or straight structure, preferably a serpentine reflux condensing pipe. Wherein, the condenser is a common condenser used for recovery. Among them, the vacuum pumping structure is a vacuum pump, and the washing tower is a circulating washing tower with a spray head and a concentration meter inside. When the concentration reaches a certain value, the washing acid is sent to the dilute acid storage tank. Furthermore, an alkali washing structure is provided between the condenser and the vacuum structure to reduce the corrosion of the acid-containing waste gas on the vacuum structure.
其中,上述描述中“第一”、“第二”、……等描述只用于区分,以方便描述,而不具有其他特殊意义。 Wherein, the descriptions of "first", "second", ..., etc. in the above description are only used for distinction, for convenience of description, and have no other special meaning.
本实用新型实施例提供的技术方案的有益效果为:本实用新型实施例提供了一种酸法产氨基酸的盐酸回收装置,该装置能将废盐酸再次回收利用,用回收的稀盐酸来溶解碱中和得到的沉淀,溶解效果非常好,不但降低了成本,还减少了环境污染。 The beneficial effect of the technical solution provided by the embodiment of the utility model is that the embodiment of the utility model provides a hydrochloric acid recovery device for producing amino acids by an acid method, which can recycle the waste hydrochloric acid and use the recovered dilute hydrochloric acid to dissolve the alkali The precipitation obtained by neutralization has a very good dissolution effect, which not only reduces the cost, but also reduces environmental pollution.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是本实用新型实施例提供的酸法产氨基酸的盐酸回收装置的结构框图。 Fig. 1 is a structural block diagram of a hydrochloric acid recovery device for amino acid production by an acid method provided by an embodiment of the present invention.
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。 In order to make the purpose, technical solutions and advantages of the present utility model clearer, the implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings.
参见图1,本实用新型实施例提供了一种酸法产氨基酸的盐酸回收装置,其中,氨基酸生产系统包括盐酸回收装置和依次设置的水解反应釜1、浓缩器2、碱中和反应釜3、沉淀池4、第一板框压滤机5、溶解罐6、酸中和反应釜、第二板框压滤机、第一脱色反应釜、第三板框压滤机、第二脱色反应釜、第四板框压滤机、氨中和反应釜及第一离心机等。其中,盐酸回收装置与水解反应釜1、第一浓缩器2、碱中和反应釜3和溶解罐6连接用于回收水解反应釜1、浓缩器2和碱中和反应釜3排出的稀盐酸。更具体地,盐酸回收装置包括回流冷凝管7、抽真空结构8、冷凝器9、稀酸储罐10和水洗塔11等。其中,回流冷凝管7设于水解反应釜1的顶部且回流冷凝管7的出气口与冷凝器9的进口连接。其中,冷凝器9的出气口与抽真空结构8连接,水洗塔11的废气进口与碱中和反应釜3的排气口连接,水洗塔11的稀酸出口、浓缩器2的冷凝水出口和冷凝器2的出液口均与稀酸储罐10的进口连接,而稀酸储罐10的出口和溶解罐6的进料口连接。 Referring to Fig. 1, the embodiment of the utility model provides a hydrochloric acid recovery device for producing amino acid by acid method, wherein the amino acid production system includes a hydrochloric acid recovery device and a hydrolysis reaction kettle 1, a concentrator 2, and an alkali neutralization reaction kettle 3 arranged in sequence , sedimentation tank 4, first plate and frame filter press 5, dissolution tank 6, acid neutralization reaction kettle, second plate and frame filter press, first decolorization reaction kettle, third plate and frame filter press, second decolorization reaction kettle, the fourth plate and frame filter press, ammonia neutralization reaction kettle and the first centrifuge, etc. Wherein, the hydrochloric acid recovery device is connected with the hydrolysis reactor 1, the first concentrator 2, the alkali neutralization reactor 3 and the dissolution tank 6 to reclaim the dilute hydrochloric acid discharged from the hydrolysis reactor 1, the concentrator 2 and the alkali neutralization reactor 3 . More specifically, the hydrochloric acid recovery device includes a reflux condenser 7, a vacuum structure 8, a condenser 9, a dilute acid storage tank 10, a water washing tower 11, and the like. Wherein, the reflux condensing pipe 7 is arranged on the top of the hydrolysis reaction kettle 1 and the gas outlet of the reflux condensing pipe 7 is connected with the inlet of the condenser 9 . Wherein, the air outlet of condenser 9 is connected with vacuum pumping structure 8, the waste gas inlet of water washing tower 11 is connected with the exhaust port of alkali neutralization reactor 3, the dilute acid outlet of water washing tower 11, the condensed water outlet of concentrator 2 and The liquid outlets of the condenser 2 are all connected to the inlet of the dilute acid storage tank 10 , and the outlet of the dilute acid storage tank 10 is connected to the feed inlet of the dissolution tank 6 .
其中,本实用新型实施例中的回流冷凝管7用于冷却蒸汽,将盐酸回流到水解反应釜1中,具体可以为球形、蛇形或直形结构,优选为蛇形回流冷凝管。其中,冷凝器9为常见的用于回收的冷凝器。其中,抽真空结构8为真空泵,其中,水洗塔11为循环水洗塔,其内部设有喷淋头和浓度计,当其浓度达到一定值时,将水洗酸送入稀酸储罐10。更进一步地,参见图1,冷凝器9与抽真空结构8之间设有碱洗结构12用于减少酸对抽真空结构8的腐蚀。 Wherein, the reflux condensing pipe 7 in the embodiment of the utility model is used for cooling the steam and returning the hydrochloric acid to the hydrolysis reactor 1, which can be spherical, serpentine or straight, preferably a serpentine reflux condensing pipe. Wherein, the condenser 9 is a common condenser used for recovery. Wherein, the vacuum structure 8 is a vacuum pump, wherein, the water washing tower 11 is a circulating water washing tower with a spray head and a concentration meter inside, and when the concentration reaches a certain value, the washing acid is sent into the dilute acid storage tank 10. Further, referring to FIG. 1 , an alkali cleaning structure 12 is provided between the condenser 9 and the vacuum structure 8 to reduce acid corrosion on the vacuum structure 8 .
本实用新型实施例提供了一种酸法产氨基酸的盐酸回收装置,该装置能将废盐酸再次回收利用,用回收的稀盐酸来溶解碱中和得到的沉淀,溶解效果非常好,不但降低了成本,还减少了环境污染。 The embodiment of the utility model provides a hydrochloric acid recovery device for producing amino acids by an acid method. The device can recycle waste hydrochloric acid and use the recovered dilute hydrochloric acid to dissolve the precipitate obtained by alkali neutralization. The dissolution effect is very good, not only reducing the cost and reduce environmental pollution.
以上所述本实用新型的具体实施方式,并不构成对本实用新型保护范围的限定。任何根据本实用新型的技术构思所做出的各种其他相应的改变与变形,均应包含在本实用新型权利要求的保护范围内。 The specific embodiments of the utility model described above do not constitute a limitation to the protection scope of the utility model. Any other corresponding changes and deformations made according to the technical concept of the utility model shall be included in the protection scope of the claims of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110484429A (en) * | 2019-09-19 | 2019-11-22 | 安徽小溪生态科技发展有限公司 | Microwave hydrolysis waste plant protein resource prepares compound amino acid syrup technique and equipment |
CN110981557A (en) * | 2019-12-10 | 2020-04-10 | 安徽尘缘节能环保科技有限公司 | System for preparing compound amino acid by microwave acidolysis of waste protein |
CN112374535A (en) * | 2020-12-07 | 2021-02-19 | 云南锡业锡化工材料有限责任公司 | Method for preparing stannous chloride by recycling dilute hydrochloric acid tail gas |
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2015
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110484429A (en) * | 2019-09-19 | 2019-11-22 | 安徽小溪生态科技发展有限公司 | Microwave hydrolysis waste plant protein resource prepares compound amino acid syrup technique and equipment |
CN110981557A (en) * | 2019-12-10 | 2020-04-10 | 安徽尘缘节能环保科技有限公司 | System for preparing compound amino acid by microwave acidolysis of waste protein |
CN112374535A (en) * | 2020-12-07 | 2021-02-19 | 云南锡业锡化工材料有限责任公司 | Method for preparing stannous chloride by recycling dilute hydrochloric acid tail gas |
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